CN103243348B - Method and equipment for recovering heavy metals in electroplating wastewater - Google Patents
Method and equipment for recovering heavy metals in electroplating wastewater Download PDFInfo
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Abstract
本发明公开一种回收电镀废水中重金属的方法和设备,属于电镀废水处理技术领域。该方法包括以下步骤:(1)将电镀废水进行离子交换树脂处理,使电镀废水中的重金属离子吸附于离子交换树脂上;(2)用再生剂洗脱吸附于离子交换树脂上的重金属离子,得到再生液;(3)采用旋流电解技术电解再生液,使重金属于负电极上析出。该设备包括树脂交换处理单元和电解回收处理单元,所述电解回收处理单元包括旋流电解器和控制液体流速的回流装置。通过将旋流电解技术的引入,可以避免浓差极化,使最终电解出来的单质金属更为平整,并且更具有选择性,能电解低浓度的再生液,保证了电解效果,使电解法处理交换树脂再生液能够应用于实际工程中。
The invention discloses a method and equipment for recovering heavy metals in electroplating wastewater, belonging to the technical field of electroplating wastewater treatment. The method comprises the following steps: (1) treating the electroplating wastewater with an ion exchange resin, so that the heavy metal ions in the electroplating wastewater are adsorbed on the ion exchange resin; (2) using a regeneration agent to elute the heavy metal ions adsorbed on the ion exchange resin, Obtain regeneration solution; (3) Electrolyze the regeneration solution by using swirl electrolysis technology to precipitate heavy metals on the negative electrode. The equipment includes a resin exchange treatment unit and an electrolysis recovery treatment unit, and the electrolysis recovery treatment unit includes a cyclone electrolyzer and a backflow device for controlling the flow rate of the liquid. Through the introduction of swirling flow electrolysis technology, concentration polarization can be avoided, and the elemental metal that is finally electrolyzed is smoother and more selective. Exchange resin regeneration solution can be applied in practical engineering.
Description
技术领域technical field
本发明涉及电镀废水处理技术领域,特别是涉及一种回收电镀废水中重金属的方法和设备。The invention relates to the technical field of electroplating wastewater treatment, in particular to a method and equipment for recovering heavy metals in electroplating wastewater.
背景技术Background technique
电镀行业废水具有水量大、成分复杂、对环境污染严重、贵金属和重金属多等特点,目前国内对该类废水的治理,普遍采用一般物化处理法处理,同时采用不达标回流至事故池继续处理以满足环保要求后排放。但该方法存在以下缺陷:一是在物化处理过程中需要投加大量药剂,进而产生大量物化污泥,对环境造成二次污染;二是电镀废水中的大量贵金属和重金属得不到回收利用,既造成环境污染,又有浪费的缺点。针对上述问题,人们又进行了研究开发,得到将离子交换树脂与电解技术相结合的技术手段,可以更好的处理电镀废水,同时回收其中的重金属,但这些技术手段也不同程度地存在一些缺陷,因为电解法最终会产生浓差极化,具有本身选择性不高,电解出来的铜纯度低,且不易成片,多毛刺针孔,外观难看,电流效率低,无法电解低浓度溶液等缺点,进而影响整套系统的运行,由于这些技术的限制,导致电解法处理交换树脂再生液还停留在实验室阶段或小试、中试阶段,应用于实际工程处理的则很少。而且,在常规技术中,采用离子交换树脂处理和物化处理相结合的处理方式时,通常将离子交换树脂处理过程置于物化处理过程之后,既可以保证离子交换树脂的稳定性,延长其使用寿命,又能使电镀废水得到充分的净化处理,保障出水水质。The wastewater in the electroplating industry has the characteristics of large water volume, complex composition, serious environmental pollution, and many precious metals and heavy metals. At present, the domestic treatment of this type of wastewater generally adopts general physical and chemical treatment methods, and at the same time, it uses non-standard reflux to the accident pool for further treatment. Discharge after meeting environmental protection requirements. However, this method has the following defects: First, a large amount of chemicals need to be added in the process of physical and chemical treatment, thereby generating a large amount of physical and chemical sludge, which causes secondary pollution to the environment; second, a large amount of precious metals and heavy metals in the electroplating wastewater cannot be recycled. Not only cause environmental pollution, but also have the disadvantage of waste. In response to the above problems, people have carried out research and development, and obtained the technical means of combining ion exchange resin and electrolysis technology, which can better treat electroplating wastewater and recover heavy metals in it at the same time, but these technical means also have some defects to varying degrees , because the electrolysis method will eventually produce concentration polarization, which has the disadvantages of low selectivity, low purity of electrolyzed copper, and not easy to form flakes, many burrs and pinholes, ugly appearance, low current efficiency, and inability to electrolyze low-concentration solutions, etc. , which in turn affects the operation of the entire system. Due to the limitations of these technologies, the electrolytic treatment of the exchange resin regeneration solution still remains in the laboratory stage or the small test and pilot test stages, and is rarely used in actual engineering treatment. Moreover, in the conventional technology, when the combination of ion exchange resin treatment and physical and chemical treatment is adopted, the ion exchange resin treatment process is usually placed after the physical and chemical treatment process, which can ensure the stability of the ion exchange resin and prolong its service life. , and can fully purify the electroplating wastewater to ensure the quality of the effluent.
随着表面处理行业的蓬勃发展,电镀行业显得尤为重要并具有高速发展的特性,由此导致电镀行业废水的处理显得更为迫切,督促人们寻求一种既环保节约又能使电镀废水达标排放或者达到回用水进水水质要求的电镀废水处理方法。With the vigorous development of the surface treatment industry, the electroplating industry is particularly important and has the characteristics of rapid development, which makes the treatment of wastewater in the electroplating industry more urgent, and urges people to seek a method that is both environmentally friendly and economical, and can discharge electroplating wastewater up to standard or A treatment method for electroplating wastewater that meets the quality requirements of influent water for reuse.
发明内容Contents of the invention
基于此,本发明的目的在于克服现有技术的缺陷,提供一种回收电镀废水中重金属的方法,该方法可以避免浓差极化的产生,使电解法处理交换树脂再生液能够应用于实际工程中。Based on this, the purpose of the present invention is to overcome the defects of the prior art and provide a method for reclaiming heavy metals in electroplating wastewater, which can avoid the generation of concentration polarization and enable the electrolytic treatment of exchange resin regeneration solution to be applied to practical projects middle.
为实现上述目的,本发明采取以下技术方案:To achieve the above object, the present invention takes the following technical solutions:
一种回收电镀废水中重金属的方法,包括以下步骤:A method for reclaiming heavy metals in electroplating wastewater, comprising the following steps:
(1)将电镀废水进行离子交换树脂处理,使电镀废水中的重金属离子吸附于离子交换树脂上;(1) The electroplating wastewater is treated with ion exchange resin, so that the heavy metal ions in the electroplating wastewater are adsorbed on the ion exchange resin;
(2)用再生剂洗脱吸附于离子交换树脂上的重金属离子,得到再生液;(2) Elute the heavy metal ions adsorbed on the ion exchange resin with a regenerant to obtain a regenerated solution;
(3)采用旋流电解技术,控制循环流量为0.4~0.8m/s,电压2~4V,电流密度50~200A/M2,10-30℃下电解再生液,使重金属于负电极上析出。(3) Using swirl electrolysis technology, control the circulation flow rate to 0.4-0.8m/s, voltage 2-4V, current density 50-200A/M 2 , and electrolyze the regeneration solution at 10-30°C to precipitate heavy metals on the negative electrode .
采用上述方法处理电镀废水时,首先通过离子交换原理,电镀废水中的重金属阳离子与离子交换树脂上的氢离子相互交换,氢离子进入溶液,而重金属阳离子吸附于固定相——即离子交换树脂上,随后再用酸性的再生剂洗脱,让洗脱机中的氢离子将重金属阳离子由固定相上洗脱下来,随后采用旋流电解,在溶液高速旋流的条件下,将重金属里电解出来,完成回收重金属的目的。所述的循环流量以每秒循环旋流电解器中再生液的高度为单位,该参数值一定时,循环流量的绝对值与所用旋流电解器的截面积有关,截面积小则循环流量绝对值小,截面积大则循环流量绝对值大。由于电镀废水中重金属离子相对较简单,一般主要是铜、镍、锌离子,而铜离子相对于电镀废水中其它金属离子有较大的电位差,铜离子在阴极优先析出,因此采用旋流电解技术,避免了传统电解过程中受浓差极化影响的限制,可以通过简单的旋流电解条件,即可电解出高质量的金属产品。When using the above method to treat electroplating wastewater, firstly, through the principle of ion exchange, the heavy metal cations in the electroplating wastewater are exchanged with the hydrogen ions on the ion exchange resin, and the hydrogen ions enter the solution, while the heavy metal cations are adsorbed on the stationary phase—that is, on the ion exchange resin. , and then eluted with an acidic regenerant, let the hydrogen ions in the eluent elute the heavy metal cations from the stationary phase, and then use swirl electrolysis to electrolyze the heavy metals under the condition of high-speed swirling of the solution , to complete the purpose of recycling heavy metals. The circulating flow rate is in units of the height of the regenerating liquid in the circulating swirling flow electrolyzer per second. When the parameter value is constant, the absolute value of the circulating flow rate is related to the cross-sectional area of the swirling flow electrolyzer used. If the cross-sectional area is small, the circulating flow rate will be absolute. The smaller the value, the larger the cross-sectional area, the larger the absolute value of the circulation flow. Since heavy metal ions in electroplating wastewater are relatively simple, generally mainly copper, nickel, and zinc ions, and copper ions have a large potential difference compared with other metal ions in electroplating wastewater, copper ions are preferentially precipitated at the cathode, so swirl electrolysis is used technology, avoiding the limitation of concentration polarization in the traditional electrolysis process, and high-quality metal products can be electrolyzed through simple swirl electrolysis conditions.
在其中一个实施例中,采用旋流电解时,控制循环流量为0.4~0.6m/s,电压2~3V,电流密度100~200A/M2,温度为15~25℃。In one of the embodiments, when swirl electrolysis is used, the circulation flow rate is controlled to be 0.4-0.6 m/s, the voltage is 2-3V, the current density is 100-200A/M 2 , and the temperature is 15-25°C.
在其中一个实施例中,所述离子交换树脂为铜专项吸附树脂。如陶氏公司生产的对铜具有专项吸附能力的氢型阳离子树脂。一般树脂难以将铜离子分离,且最终再生液中铜离子浓度仅为10g/L左右,而采用该铜专项吸附树脂,能使再生液中金属离子浓度较高,达到40g/L左右,使电流效率较高,能回收到纯度超过95%的电解金属单质。并且该离子交换树脂不易于污染,寿命能达到3~5年,具有使用寿命长的特点。In one embodiment, the ion exchange resin is a copper-specific adsorption resin. For example, the hydrogen-type cation resin produced by Dow Company has special adsorption capacity for copper. It is difficult for general resins to separate copper ions, and the concentration of copper ions in the final regeneration solution is only about 10g/L. However, the use of this copper-specific adsorption resin can make the concentration of metal ions in the regeneration solution higher, reaching about 40g/L, making the current The efficiency is high, and the electrolytic metal element with a purity of more than 95% can be recovered. Moreover, the ion exchange resin is not easy to be polluted, and the service life can reach 3 to 5 years, and has the characteristics of long service life.
在其中一个实施例中,所述再生剂为硫酸溶液。其浓度的选择为常规选择,控制在5%~10%即可。采用硫酸再生而不用盐酸再生,产生硫酸盐,阳极产生的气体为氧气,腐蚀效果小,也不会造成二次污染,避免了电解时产生有毒的氯气以及后续出现的腐蚀设备的问题产生,并且电解后产生的尾液酸度高。而且当回收金属为铜时,经再生剂处理后产生的硫酸铜为蓝色,可以通过颜色判断再生终点,合理使用再生剂进行再生,节约药剂用量。In one embodiment, the regeneration agent is sulfuric acid solution. The choice of its concentration is a conventional choice, and it can be controlled at 5% to 10%. Sulfuric acid regeneration is used instead of hydrochloric acid regeneration to produce sulfate, and the gas generated by the anode is oxygen, which has a small corrosion effect and will not cause secondary pollution, avoiding the generation of toxic chlorine gas during electrolysis and subsequent corrosion of equipment. The tail liquid produced after electrolysis has high acidity. Moreover, when the recovered metal is copper, the copper sulfate produced after treatment with the regenerant is blue, and the regeneration end point can be judged by the color, and the regenerant can be used reasonably for regeneration to save the dosage of chemicals.
在其中一个实施例中,还包括对经离子交换树脂处理的电镀废水进行物化处理的步骤。电镀废水经离子交换树脂和物化处理相结合的过程处理后,出水中的重金属含量≤0.3mg/L,能达到排放要求,也能回用于电镀系统,解决了电镀废水,特别是酸铜废水难达标难题,并实现减量排放目标。完整的物化处理过程能有效的保证出水达到回用水进水要求或者能达到国家排放标准。In one of the embodiments, a step of performing physical and chemical treatment on the electroplating wastewater treated with the ion exchange resin is also included. After the electroplating wastewater is treated by a combination of ion exchange resin and physical and chemical treatment, the heavy metal content in the effluent is ≤0.3mg/L, which can meet the discharge requirements and can be reused in the electroplating system, which solves the problem of electroplating wastewater, especially acid copper wastewater Difficult to meet standards and achieve emission reduction targets. The complete physical and chemical treatment process can effectively ensure that the effluent meets the influent requirements of reuse water or can meet the national discharge standards.
本发明还提供一种采用上述回收电镀废水中重金属的方法回收电镀废水中重金属的设备,包括通过管道依次连接的树脂交换处理单元和电解回收处理单元,所述管道上串联有促进废水流动的提升泵;所述电解回收处理单元为旋流电解单元,该旋流电解单元包括旋流电解器和控制液体流速的回流装置。The present invention also provides a device for recovering heavy metals in electroplating wastewater by adopting the method for recovering heavy metals in electroplating wastewater, which includes a resin exchange treatment unit and an electrolysis recovery treatment unit connected in sequence through pipelines, and the pipeline is connected in series with a lifting device for promoting the flow of wastewater. pump; the electrolytic recovery treatment unit is a swirl electrolysis unit, which includes a swirl electrolyzer and a return device for controlling the flow rate of the liquid.
通过回流装置使再生液循环流动,形成切向力,减少浓差极化作用,为电解提供良好的环境,电解出平整的金属单质,并且更具有选择性,能电解低浓度的再生液,保证了电解效果,使电解法处理交换树脂再生液能够应用于实际工程中。所述回流装置既可以安装于旋流电解器内部,形成内部回流,又可安装于旋流电解器外部,与外部容器之间形成回流。所述回流装置主要由回流泵和流量计组成,可以控制产生恒定的流速,保证旋流电解在一个稳定的环境下进行。The regenerated liquid circulates through the reflux device to form a tangential force, reduce the concentration polarization, provide a good environment for electrolysis, and electrolyze the flat metal element, and it is more selective, and can electrolyze the low-concentration regenerated liquid to ensure The effect of electrolysis is improved, so that the electrolytic treatment of exchange resin regeneration solution can be applied in practical projects. The reflux device can be installed inside the swirl electrolyzer to form an internal reflux, or installed outside the swirl electrolyzer to form a reflux with the external container. The reflux device is mainly composed of a reflux pump and a flow meter, which can be controlled to generate a constant flow rate and ensure that the swirl electrolysis is carried out in a stable environment.
在其中一个实施例中,所述树脂交换处理单元包括依次连接的废水集水池、保护柱、离子交换树脂柱、再生装置;所述再生装置包括依次连接的再生剂配药箱、再生泵,所述再生泵与离子交换树脂出水端相连接。所述离子交换树脂柱的出水端还设有树脂捕抓器、电导仪和pH计,树脂捕抓器可以防止树脂流失,保证树脂的总量不变,还可以根据电导仪和pH计判断树脂交换情况,合理使用再生剂进行再生。废水集水池可以使不同时间段排出的电镀废水在其中混合,达到水质均一的目的。该保护柱可以截留悬浮物质和大颗粒胶体,防止堵塞树脂孔,保障树脂交换效果,从而达到保护树脂的目的。树脂再生采用逆流再生,有利于保证出水水质。所述保护柱和离子交换树脂柱都设有反洗系统,防止悬浮物堵塞设备,引起压差增大现象。In one of the embodiments, the resin exchange treatment unit includes a waste water sump, a protection column, an ion exchange resin column, and a regeneration device that are connected in sequence; the regeneration device includes a regenerant dispensing box and a regeneration pump that are connected in sequence. The regeneration pump is connected with the water outlet of the ion exchange resin. The water outlet end of the ion-exchange resin column is also provided with a resin catcher, a conductivity meter and a pH meter. The resin catcher can prevent the loss of the resin and ensure that the total amount of the resin remains unchanged. The resin can also be judged according to the conductivity meter and the pH meter. Replace the situation, and use the regenerant reasonably for regeneration. The wastewater collection tank can mix the electroplating wastewater discharged in different time periods to achieve the purpose of uniform water quality. The protective column can intercept suspended matter and large particle colloids, prevent resin pores from being blocked, and ensure the resin exchange effect, thereby achieving the purpose of protecting the resin. Resin regeneration adopts countercurrent regeneration, which is beneficial to ensure the quality of effluent water. Both the guard column and the ion exchange resin column are equipped with a backwashing system to prevent suspended solids from clogging the equipment and causing an increase in pressure difference.
在其中一个实施例中,所述离子交换树脂柱为两根,分别为离子交换树脂柱A和离子交换树脂柱B,该离子交换树脂柱A出水端与离子交换树脂柱B入水端之间,以及离子交换树脂柱B出水端与离子交换树脂柱A入水端之间均通过管路连接,该管路上均设有切换阀;所述离子交换树脂柱A和离子交换树脂柱B的入水端均与保护柱连接,离子交换树脂柱A和离子交换树脂柱B的入水端和出水端均设有阀门。采用上述的连接方式,配合阀门的开、闭,可以将再生好的离子交换树脂柱串联到未再生的后面,达到更好的离子交换效果。且由于两柱串联,且树脂作用相同,当一支树脂柱故障,另一支也能正常运行,避免了废水对物化处理单元的冲击。In one of the embodiments, there are two ion-exchange resin columns, namely ion-exchange resin column A and ion-exchange resin column B, between the water outlet end of the ion-exchange resin column A and the water inlet end of the ion-exchange resin column B, And the water outlet of ion exchange resin column B and the water inlet of ion exchange resin column A are all connected by pipelines, and switching valves are all arranged on the pipelines; the water inlets of described ion exchange resin column A and ion exchange resin column B are both Connected with the protection column, the water inlet and outlet of the ion exchange resin column A and the ion exchange resin column B are provided with valves. By adopting the above-mentioned connection method and cooperating with the opening and closing of the valve, the regenerated ion exchange resin column can be connected in series to the back of the unregenerated one to achieve a better ion exchange effect. And because the two columns are connected in series, and the resin has the same effect, when one resin column fails, the other can also operate normally, avoiding the impact of waste water on the physical and chemical treatment unit.
在其中一个实施例中,所述旋流电解单元还包括控制电流的稳流器、依次连接的再生液收集槽和电解液循环槽,所述再生液收集槽连接树脂交换处理单元,所述电解液循环槽还与旋流电解器通过两条电解液循环管路互相连接;所述电解液循环槽还与树脂交换单元通过尾液循环管连接;所述旋流电解器外壳由绝缘材料制成,阳极由钛制成,阴极由不锈钢制成。旋流电解完成后,电解尾液直接通过尾液循环管进入树脂交换单元,用于再生树脂。外壳使用绝缘材料,保证了运行的安全性,阳极使用钛棒,不易于腐蚀,一方面增加了使用寿命,另一方面还能使尾液不受污染,无其它二次污染物,能直接用于再生树脂,达到尾液循环利用的目的。阴极使用不锈钢极板,有利于铜片的脱落、并且具有价格低廉的优点。In one of the embodiments, the swirl electrolysis unit further includes a current stabilizer for controlling the current, a regeneration solution collection tank and an electrolyte circulation tank connected in sequence, the regeneration solution collection tank is connected to the resin exchange treatment unit, and the electrolysis The liquid circulation tank is also connected to the cyclone electrolyzer through two electrolyte circulation pipelines; the electrolyte circulation tank is also connected to the resin exchange unit through the tail liquid circulation pipe; the shell of the cyclone electrolyzer is made of insulating material , the anode is made of titanium and the cathode is made of stainless steel. After the cyclone electrolysis is completed, the electrolytic tail liquid directly enters the resin exchange unit through the tail liquid circulation pipe for resin regeneration. The shell is made of insulating material to ensure the safety of operation. The anode is made of titanium rod, which is not easy to corrode. On the one hand, it increases the service life. It is used to regenerate the resin to achieve the purpose of recycling the tail liquid. The cathode uses a stainless steel plate, which is conducive to the shedding of copper sheets and has the advantages of low price.
在其中一个实施例中,该设备还包括通过管道连接于树脂交换处理单元之后的物化处理单元。将物化处理过程放于离子交换之后,处理难度小,容易稳定达标,污泥含重金属量低,不会造成资源浪费,并且污泥比电镀废水直接物化处理少很多。完整的物化处理过程能有效的保证出水达到回用水进水要求或者能达到国家排放标准。In one of the embodiments, the equipment further includes a physical and chemical treatment unit connected to the resin exchange treatment unit through pipelines. Putting the physical and chemical treatment process after the ion exchange, the treatment is less difficult, and it is easy to meet the standard stably. The sludge contains low heavy metals, which will not cause waste of resources, and the sludge is much less than the direct physical and chemical treatment of electroplating wastewater. The complete physical and chemical treatment process can effectively ensure that the effluent meets the influent requirements of reuse water or can meet the national discharge standards.
在其中一个实施例中,所述物化处理单元包括依次连接的树脂出水集水池、pH调节池、预留氧化池、混凝池、絮凝池、沉淀池和清水池;所述沉淀池底部为斜坡状,该斜坡状底部的最低处设有排泥管道。因树脂采用酸再生,再生之后初期出水酸度高,通过树脂出水集水池使不同时期的树脂出水在此混合均衡,pH值趋于稳定,保证后期调pH稳定简单;所以该树脂出水集水池具有稳定水质的作用。当出水水质较差,有部分络合物无法沉淀时,启动预留氧化池,投入氧化剂,让络合物氧化沉淀,使出水水质得以保证。In one of the embodiments, the physical and chemical treatment unit includes resin effluent collection tank, pH adjustment tank, reserved oxidation tank, coagulation tank, flocculation tank, sedimentation tank and clear water tank connected in sequence; the bottom of the sedimentation tank is a slope shape, and the lowest part of the slope-shaped bottom is provided with a mud discharge pipe. Because the resin is regenerated with acid, the acidity of the effluent at the initial stage after regeneration is high, and the resin effluent in different periods is mixed and balanced here through the resin effluent collection tank, and the pH value tends to be stable, which ensures that the pH adjustment in the later stage is stable and simple; The role of water quality. When the quality of the effluent is poor and some complexes cannot be precipitated, start the reserved oxidation tank and put in the oxidant to allow the complexes to oxidize and precipitate, so that the quality of the effluent can be guaranteed.
与现有技术相比,本发明具有以下有益效果:Compared with the prior art, the present invention has the following beneficial effects:
本发明的回收电镀废水中重金属的方法,通过采用了旋流电解技术,能在高速的旋转流动下,产生切向力,从而混合溶液避免了浓差极化,也使最终电解出来的单质金属更为平整,并且更具有选择性,能电解低浓度的再生液,即将含重金属溶液中的重金属浓度处理到1g/L以下,保证了电解效果,使电解法处理交换树脂再生液能够应用于实际工程中。The method for recovering heavy metals in electroplating wastewater of the present invention adopts the swirling flow electrolysis technology, which can generate tangential force under high-speed swirling flow, so that the mixed solution avoids concentration polarization, and also makes the final electrolyzed elemental metal It is smoother and more selective, and can electrolyze low-concentration regeneration solutions, that is, treat the concentration of heavy metals in the solution containing heavy metals to below 1g/L, which ensures the electrolysis effect and makes the electrolytic treatment of exchange resin regeneration solutions practical. Under construction.
并且该方法由于采用的树脂再生剂为硫酸,阳极使用钛棒等原因,使得电解后的尾液可以直接用于再生,减少了设备的投资和管理。该方法为一变废为宝的技术,能创造盈利,且适用于实际工程中,有利于其在电镀废水处理中的推行,为电镀废水的处理开创了新的局面,进一步促进电镀废水处理技术的发展。In addition, because the resin regeneration agent used in this method is sulfuric acid, and the anode uses titanium rods, etc., the tail liquid after electrolysis can be directly used for regeneration, which reduces equipment investment and management. This method is a technology that turns waste into wealth, can create profits, and is applicable to actual projects, which is conducive to its implementation in electroplating wastewater treatment, creates a new situation for the treatment of electroplating wastewater, and further promotes electroplating wastewater treatment technology. development of.
本发明的回收电镀废水中重金属的设备,通过旋流电解单元的应用,减少浓差极化作用,为电解提供良好的环境,使电解法处理交换树脂再生液能够应用于实际工程中。且电解回收处理单元中的电解尾液不受污染,可直接用于再生树脂,达到尾液循环利用的目的。The equipment for recovering heavy metals in electroplating wastewater of the present invention reduces the effect of concentration polarization through the application of the swirl electrolysis unit, provides a good environment for electrolysis, and enables the electrolytic treatment of exchange resin regeneration solution to be applied in practical projects. Moreover, the electrolytic tail liquid in the electrolytic recovery treatment unit is not polluted, and can be directly used to regenerate resin to achieve the purpose of tail liquid recycling.
同时树脂交换处理单元中的交换柱采用切换方式连接,可以将再生好的树脂柱串联到未再生的后面,使出水水质得到保证。At the same time, the exchange column in the resin exchange treatment unit is connected by switching, and the regenerated resin column can be connected in series to the back of the unregenerated one, so that the quality of the effluent water can be guaranteed.
附图说明Description of drawings
图1为实施例1所述回收电镀废水中重金属的设备的各组成部分连接示意图;Fig. 1 is the connection schematic diagram of each component of the equipment of the recovery heavy metal in electroplating waste water described in embodiment 1;
图2为实施例1所述回收电镀废水中重金属的设备中离子交换树脂柱A和B以及再生装置连接示意图。Fig. 2 is a schematic diagram of connection of ion exchange resin columns A and B and the regeneration device in the equipment for recovering heavy metals in electroplating wastewater described in Example 1.
其中:1.废水集水池;2.废水提升泵;3.保护柱;4.离子交换树脂柱A;5.离子交换树脂柱B;6.再生液收集槽;7.再生液提升泵;8.电解液循环槽;9.电解液回流泵;10.旋流电解器;11.树脂出水集水池;12.物化反应进水提升泵;13.pH调节池I;14.预留氧化池;15.pH调节池II;16.混凝池;17.絮凝池;18.沉淀池;19.清水池;20.排泥管道;21.电解液循环管路;22.达标排放;23.污泥浓缩池;24.板框压滤机;25.滤饼委外处理;26.再生配药箱;27.再生水池;28.尾液提升泵;29.再生药剂提升泵;30.再生水泵;A.离子交换树脂柱A进水阀;B.切换阀;C.离子交换树脂柱B出水阀;D.离子交换树脂柱B进水阀;E.切换阀;F.离子交换树脂柱A出水阀;G.再生剂进水阀;H.再生剂进水阀;I.再生液出口阀,J.再生液出口阀。Among them: 1. Waste water collection tank; 2. Waste water lift pump; 3. Guard column; 4. Ion exchange resin column A; 5. Ion exchange resin column B; 6. Regeneration solution collection tank; 7. Regeneration solution lift pump; .Electrolyte circulation tank; 9. Electrolyte reflux pump; 10. Cyclone electrolyzer; 11. Resin outlet water collection tank; 12. Physicochemical reaction water inlet lift pump; 13. pH adjustment pool I; 15. pH adjustment tank II; 16. Coagulation tank; 17. Flocculation tank; 18. Sedimentation tank; 19. Clear water tank; 20. Sludge discharge pipeline; 21. Electrolyte circulation pipeline; Mud concentration pool; 24. Plate and frame filter press; 25. Filter cake outsourcing treatment; 26. Regeneration dispensing box; 27. Regeneration pool; 28. Tail liquid lifting pump; 29. Regeneration agent lifting pump; A. Ion exchange resin column A water inlet valve; B. Switching valve; C. Ion exchange resin column B water outlet valve; D. Ion exchange resin column B water inlet valve; E. Switching valve; F. Ion exchange resin column A water outlet G. Regenerant water inlet valve; H. Regenerant water inlet valve; I. Regenerant liquid outlet valve, J. Regenerant liquid outlet valve.
具体实施方式Detailed ways
以下结合附图和具体实施例来详细说明本发明。The present invention will be described in detail below in conjunction with the accompanying drawings and specific embodiments.
实施例1Example 1
如图1所示,一种回收电镀废水中重金属的设备,包括通过管道依次连接的树脂交换处理单元和电解回收处理单元,以及通过管道连接于树脂交换处理单元之后的物化处理单元,所述管道上串联有促进废水流动的提升泵。As shown in Figure 1, a kind of equipment that reclaims the heavy metal in the electroplating waste water, comprises the resin exchange treatment unit and the electrolytic recovery treatment unit that are connected successively by pipeline, and the physical and chemical treatment unit that is connected after the resin exchange treatment unit by pipeline, and described pipeline A lift pump to promote the flow of waste water is connected in series.
所述树脂交换处理单元包括依次连接的废水集水池1、废水提升泵2、保护柱3、两根相互之间采用切换方式连接的离子交换树脂柱A4和离子交换树脂柱B5、再生装置。所述离子交换树脂柱的出水端还设有树脂捕抓器、电导仪和pH计。如图2所示,所述离子交换树脂柱A4出水端与离子交换树脂柱B5入水端之间,以及离子交换树脂柱B5出水端与离子交换树脂柱A4入水端之间均通过管路连接,该管路上均设有切换阀,分别为切换阀B和切换阀E,且离子交换树脂柱A4和离子交换树脂柱B5的入水端均与保护柱连接,离子交换树脂柱A4和离子交换树脂柱B5的入水端和出水端均设有阀门,分别为离子交换树脂柱A进水阀A、离子交换树脂柱B进水阀D、离子交换树脂柱A出水阀F、离子交换树脂柱B出水阀C。在实际应用中,可采用进水阀A进水,切换阀B出水,然后进水阀D进水,进入离子交换柱B,出水阀C出水的方式;也可采用进水阀D进水,切换阀E出水,然后进离子交换柱A,出水阀F出水的方式;通过上述切换方式,可以将再生好的离子交换树脂柱串联到未再生的后面,达到更好的离子交换效果。所述再生装置包括依次连接的再生剂配药箱26、再生药剂提升泵29,还包括通过再生水泵30连接离子交换树脂柱出水端的再生水池27。所述再生水泵30分别与离子交换树脂柱A4和离子交换树脂柱B5的出水端通过管路相连接,该管路上分别设有再生剂进水阀G和再生剂进水阀H,且离子交换树脂柱A4和离子交换树脂柱B5的入水端还分别设有再生液出口阀I和再生液出口阀J,该再生液出口阀I和再生液出口阀J均与旋流电解单元中的再生液收集槽6连接。当离子交换树脂柱B5再生时,可以进水阀A进水,出水阀F出水;离子交换柱树脂A4再生时,可以进水阀D进水,出水阀C出水,实现切换并保证连续运行。再生药剂可以从进水阀G或进水阀H进入离子交换柱树脂A4或离子交换树脂柱B5,再生液从出口阀I或出口阀J出来。The resin exchange treatment unit includes a waste water sump 1, a waste water lift pump 2, a guard column 3, two ion exchange resin columns A4 and B5 connected in a switching manner, and a regeneration device connected in sequence. The water outlet end of the ion exchange resin column is also provided with a resin catcher, a conductivity meter and a pH meter. As shown in Figure 2, between the water outlet end of the ion exchange resin column A4 and the water inlet end of the ion exchange resin column B5, and between the water outlet end of the ion exchange resin column B5 and the water inlet end of the ion exchange resin column A4, all are connected by pipelines, Switching valves are provided on the pipelines, respectively, switching valve B and switching valve E, and the water inlet ends of ion exchange resin column A4 and ion exchange resin column B5 are connected with the guard column, and ion exchange resin column A4 and ion exchange resin column The water inlet and outlet of B5 are equipped with valves, which are water inlet valve A of ion exchange resin column A, water inlet valve D of ion exchange resin column B, water outlet valve F of ion exchange resin column A, water outlet valve of ion exchange resin column B c. In practical application, water can be taken in by water inlet valve A, water out by switch valve B, then water in by water inlet valve D, enters ion exchange column B, and water out by water outlet valve C; water can also be taken in by water inlet valve D, Switch valve E to discharge water, then enter ion exchange column A, and discharge valve F to discharge water; through the above switching method, the regenerated ion exchange resin column can be connected in series to the unregenerated back to achieve better ion exchange effect. The regeneration device includes a regenerant dispensing box 26 , a regenerant agent lift pump 29 connected in sequence, and a regenerated water pool 27 connected to the water outlet of the ion exchange resin column through a regenerated water pump 30 . The regenerated water pump 30 is connected to the water outlets of the ion exchange resin column A4 and the ion exchange resin column B5 respectively through pipelines, the pipelines are respectively provided with a regenerant water inlet valve G and a regenerant water inlet valve H, and the ion exchange The water inlet ends of the resin column A4 and the ion-exchange resin column B5 are also provided with a regeneration liquid outlet valve I and a regeneration liquid outlet valve J respectively, and the regeneration liquid outlet valve I and the regeneration liquid outlet valve J are connected to the regeneration liquid in the swirling flow electrolysis unit. The collection tank 6 is connected. When the ion-exchange resin column B5 is regenerated, water can be fed into the water inlet valve A and water out from the water outlet valve F; when the ion-exchange column resin A4 is regenerated, water can be fed into the water inlet valve D and water out from the water outlet valve C to realize switching and ensure continuous operation. Regenerated agent can enter ion exchange column resin A4 or ion exchange resin column B5 from water inlet valve G or water inlet valve H, and regeneration liquid comes out from outlet valve I or outlet valve J.
所述电解回收处理单元为旋流电解单元,该旋流电解单元包括旋流电解器10、控制液体流速的回流装置和控制电流的稳流器。所述回流装置主要由回流泵(本例中为电解液回流泵9)和流量计组成。所述旋流电解单元还包括依次连接的再生液收集槽6、再生液提升泵7和电解液循环槽8,所述再生液收集槽6连接离子交换树脂柱,所述电解液循环槽8还与旋流电解器通过两条电解液循环管路21互相连接,所述回流泵和流量计设于该循环管路上;所述电解液循环槽8还与树脂交换单元中的再生剂配药箱26通过尾液循环管连接,该管路上设有尾液提升泵28;所述旋流电解器10外壳由绝缘材料制成,阳极由钛制成,阴极由不锈钢制成。The electrolytic recovery treatment unit is a swirl electrolysis unit, which includes a swirl electrolyzer 10, a return device for controlling the flow rate of the liquid, and a current stabilizer for controlling the current. The return device is mainly composed of a return pump (in this example, the electrolyte return pump 9 ) and a flow meter. The swirling flow electrolysis unit also includes a regeneration solution collection tank 6, a regeneration solution lifting pump 7 and an electrolyte circulation tank 8 connected in sequence, the regeneration solution collection tank 6 is connected to an ion exchange resin column, and the electrolyte circulation tank 8 is also It is connected with the cyclone electrolyzer through two electrolyte circulation pipelines 21, and the return pump and flow meter are arranged on the circulation pipeline; the electrolyte circulation tank 8 is also connected with the regeneration agent dispensing box 26 in the resin exchange unit It is connected through a tail liquid circulation pipe, on which a tail liquid lifting pump 28 is arranged; the shell of the cyclone electrolyzer 10 is made of insulating material, the anode is made of titanium, and the cathode is made of stainless steel.
所述物化处理单元包括依次连接的树脂出水集水池11、物化反应进水提升泵12、pH调节池I13、预留氧化池14、pH调节池II15、混凝池16、絮凝池17、沉淀池18和清水池19;所述沉淀池18底部为斜坡状,该斜坡状底部的最低处设有排泥管道20。The physical and chemical treatment unit includes sequentially connected resin outlet water collection tank 11, physical and chemical reaction water inlet lift pump 12, pH adjustment tank I13, reserved oxidation tank 14, pH adjustment tank II15, coagulation tank 16, flocculation tank 17, sedimentation tank 18 and a clear water tank 19; the bottom of the sedimentation tank 18 is slope-shaped, and the lowest point of the slope-shaped bottom is provided with a mud discharge pipe 20.
实施例2Example 2
采用实施例1的回收电镀废水中重金属的设备进行回收电镀废水中重金属的方法如下:The method of reclaiming the heavy metals in the electroplating wastewater by the equipment of the recovery electroplating wastewater of embodiment 1 is as follows:
首先使铜离子浓度为200-300mg/L的电镀工业酸铜废水进入废水集水池1,停留6个小时,能起到稳定水质的作用,然后经废水提升泵2提加压输送至保护柱3,该保护柱3中装惰性树脂(塑料浮球),用于截留废水中的悬浮物质和部分胶体物质,目的是减少悬浮物进入离子交换树脂柱,提高离子交换树脂柱运行稳定性。再进入串联的离子交换树脂柱A4和离子交换树脂柱B5,该离子交换树脂柱采用陶氏研发出来的对铜具有专门吸附的Ambersep M64树脂,交换柱罐体是直径为3000mm,高度为4000mm的圆柱形,装入10立方树脂,处理流速保持90m3/h。两个离子交换树脂柱采用切换方式运行,废水先通过未再生好的离子交换树脂柱,再通过再生好的离子交换树脂柱,保证出水水质。First, the electroplating industrial acid copper wastewater with a copper ion concentration of 200-300 mg/L enters the wastewater collection tank 1 and stays there for 6 hours, which can stabilize the water quality. The protective column 3 is equipped with an inert resin (plastic floating ball), which is used to intercept suspended matter and part of the colloidal matter in the waste water. The purpose is to reduce the suspended matter from entering the ion exchange resin column and improve the operation stability of the ion exchange resin column. Then enter the series ion exchange resin column A4 and ion exchange resin column B5. The ion exchange resin column adopts the Ambersep M64 resin developed by Dow that has special adsorption for copper. The exchange column tank is 3000mm in diameter and 4000mm in height. Cylindrical, filled with 10 cubic resin, the processing flow rate is maintained at 90m 3 /h. The two ion-exchange resin columns are operated in a switching mode, and the waste water passes through the unregenerated ion-exchange resin column first, and then through the regenerated ion-exchange resin column to ensure the quality of the effluent.
通过离子交换树脂柱的电镀废水进入树脂出水集水池11中混合,停留1h,使水质更为稳定,然后通过物化反应进水提升泵12进入有效容积为40m3,底部装有大孔曝气头的pH调节池I13中,用氢氧化钠调节pH,停留27min。选择用氢氧化钠调节pH的原因是其水溶性好,在溶液中不易析出,如采用氢氧化钙调节pH,其溶解度较低,可能会在回用过程中产生堵塞其它设备的问题。再进入有效容积为135m3,底部装有大孔曝气头的预留氧化池14中停留1.5h,接着进入有效容积为40m3,底部装有大孔曝气头的pH调节池II15中,用氢氧化钠调节pH,停留27min。然后进入有效容积为40m3,底部装有大孔曝气头的混凝池16中,加入PAC(聚合氯化铝)作为混凝剂,此时曝气主要起到混合废水的作用,停留27min。再进入有效容积为40m3,底部装有大孔曝气头,且装有搅拌机的的絮凝池17中停留27min,此时曝气量小,主要用搅拌机搅拌,使絮体不被打散。接着再进入效容积为180m3,分为重力沉淀区(有效容积为90m3)和斜管沉淀区(有效容积为90m3)的沉淀池18中停留2h。经沉淀后的清水进入有效容积为135m3,底部装有大孔曝气头的清水池19,根据需要回调pH值,并在其中停留1.5h。最终经过处理好的清水满足要求达标排放22或可进入中水回用系统中回用,回用率高于60%。其中经沉淀得到的污泥由排泥管道20排出,进入污泥浓缩池23中,经板框压滤机24压滤后形成滤饼,滤饼委外处理25。The electroplating wastewater passing through the ion exchange resin column enters the resin outlet water collection tank 11 for mixing, stays for 1 hour to make the water quality more stable, and then enters the water through the physical and chemical reaction into the lifting pump 12 with an effective volume of 40m 3 , and a large-hole aeration head is installed at the bottom In the pH adjustment pool I13, adjust the pH with sodium hydroxide and stay for 27 minutes. The reason for choosing to use sodium hydroxide to adjust pH is that it has good water solubility and is not easy to precipitate in the solution. If calcium hydroxide is used to adjust pH, its solubility is low, which may cause problems of blocking other equipment during reuse. Then enter the reserved oxidation tank 14 with an effective volume of 135m 3 and a large-pore aeration head at the bottom to stay for 1.5h, and then enter the pH adjustment tank II15 with an effective volume of 40m 3 and a large-pore aeration head at the bottom. Adjust the pH with sodium hydroxide and stay for 27min. Then enter the coagulation tank 16 with an effective volume of 40m 3 and a large-hole aeration head at the bottom, and add PAC (polyaluminum chloride) as a coagulant. At this time, the aeration mainly plays the role of mixing wastewater and stays for 27 minutes. . Then enter the flocculation tank 17 with an effective volume of 40m 3 , a large-hole aeration head at the bottom, and a mixer for 27 minutes. At this time, the aeration volume is small, and the mixer is mainly used to stir the flocs so that the flocs are not broken up. Then enter the sedimentation tank 18 with an effective volume of 180m 3 , which is divided into a gravity sedimentation area (effective volume: 90m 3 ) and an inclined tube sedimentation area (effective volume: 90m 3 ) and stay in the sedimentation tank 18 for 2 hours. The clear water after sedimentation enters the clear water tank 19 with an effective volume of 135m 3 and a large-hole aeration head installed at the bottom, adjusts the pH value as required, and stays there for 1.5 hours. The final treated clean water meets the requirements and is discharged up to the standard 22 or can be reused in the reclaimed water reuse system, with a reuse rate higher than 60%. The sludge obtained through sedimentation is discharged from the sludge discharge pipe 20 and enters the sludge thickening tank 23 . After being filtered by the plate and frame filter press 24 , the filter cake is formed, and the filter cake is outsourced 25 .
当通过电导仪和pH计或颜色判断离子交换树脂柱需要进行再生时,采用5%硫酸逆流中排再生,用电子流量计或者转子流量计控制再生流速为2BV/h,再生消耗5%硫酸为树脂的1.5-2BV,产生的低浓度再生液用于套用再生使用。When the ion exchange resin column needs to be regenerated according to the conductivity meter, pH meter or color, use 5% sulfuric acid to regenerate in the middle row, and use an electronic flowmeter or rotameter to control the regeneration flow rate to 2BV/h, and the regeneration consumes 5% sulfuric acid. 1.5-2BV of the resin, the low-concentration regeneration solution produced is used for regeneration.
洗脱后的再生液进入再生液收集槽6中,该再生液收集槽的体积为20m3,保证能装下两次再生的电解液,根据需要,还可以设有另一个再生液收集槽,主要收集低浓度再生液,用于套用再生使用。浓度适合的再生液由再生液提升泵7提升进入电解液循环槽8中,由于电解液回流泵9的作用,使再生液通过电解液循环管路21在旋流电解器10和电解液循环槽8中形成闭合回流系统,保证旋流电解器10中液体一直高速循环,形成切向力,电解出平整的铜片。旋流电解时,控制流量为0.4m/s,电压2.4V,电流密度100A/M2,15℃下电解,最终电解获得的铜纯度为99%以上。而电解结束产生的尾液再次用于再生树脂,达到尾液循环利用的目的。The eluted regeneration solution enters the regeneration solution collection tank 6, which has a volume of 20m 3 to ensure that it can hold the twice-regenerated electrolyte. According to needs, another regeneration solution collection tank can also be provided. It mainly collects low-concentration regeneration solution for mechanical regeneration. The regenerated liquid with a suitable concentration is lifted by the regenerated liquid lift pump 7 into the electrolyte circulation tank 8, and due to the action of the electrolyte return pump 9, the regenerated liquid passes through the electrolyte circulation pipeline 21 in the swirl electrolyzer 10 and the electrolyte circulation tank A closed reflux system is formed in 8 to ensure that the liquid in the swirl electrolyzer 10 circulates at a high speed all the time, forming a tangential force and electrolyzing flat copper sheets. During swirl electrolysis, the flow rate is controlled to be 0.4m/s, the voltage is 2.4V, the current density is 100A/M 2 , and electrolysis is performed at 15°C. The purity of copper obtained by electrolysis is above 99%. The tail liquid generated after electrolysis is used again to regenerate the resin to achieve the purpose of recycling the tail liquid.
实施例3Example 3
采用实施例1的回收电镀废水中重金属的设备进行回收电镀废水中重金属的方法,与实施例2不同在于:Adopt the method that the heavy metal in the recovery electroplating waste water of embodiment 1 carries out the method for reclaiming heavy metal in the electroplating waste water, differs from embodiment 2 in that:
(1)离子交换树脂柱再生时,采用10%的硫酸逆流中排再生。(1) When the ion exchange resin column is regenerated, 10% sulfuric acid is used to regenerate in the countercurrent middle row.
(2)旋流电解时,控制流量为0.6m/s,电压4V,电流密度200A/M2,25℃下电解。(2) During swirl electrolysis, control the flow rate to 0.6m/s, voltage 4V, current density 200A/M 2 , and electrolyze at 25°C.
实施例4电镀废水处理结果Embodiment 4 electroplating wastewater treatment result
抽取上述实施例2和3处理流程中各个阶段的水样,检测其中铜离子含量、电导率和pH值,结果见下表1。The water samples at various stages in the treatment process of the above-mentioned Examples 2 and 3 were taken, and the copper ion content, conductivity and pH value were detected. The results are shown in Table 1 below.
表1.电镀废水处理各阶段水样情况表。Table 1. Table of water samples at each stage of electroplating wastewater treatment.
由上述表1中结果可知,经处理后,电镀废水中的铜离子含量显著降低,达到《电镀工业水污染物排放标准》要求。It can be seen from the results in Table 1 above that after treatment, the copper ion content in the electroplating wastewater was significantly reduced, meeting the requirements of the "Electroplating Industry Water Pollutant Discharge Standard".
实施例5离子交换树脂吸附铜离子效果试验Example 5 Ion-exchange resin adsorption copper ion effect test
按照实施例2中的方法,将电镀废水用不同树脂处理,采用实施例2中的方法再生树脂,检测再生液中的铜离子浓度,结果如下表2。According to the method in Example 2, the electroplating wastewater was treated with different resins, the resin was regenerated by the method in Example 2, and the concentration of copper ions in the regeneration solution was detected. The results are shown in Table 2 below.
表2.不同树脂进行离子交换后,再生液中铜离子浓度情况表。Table 2. The concentration of copper ions in the regeneration solution after ion exchange with different resins.
由上述表2中结果可知,采用实施例2中的铜专项吸附树脂处理电镀废水后,其再生液中铜离子浓度远高于其他树脂,为后序旋流电解的效果提供了保障。It can be seen from the results in Table 2 above that after the electroplating wastewater is treated with the copper-specific adsorption resin in Example 2, the concentration of copper ions in the regeneration solution is much higher than that of other resins, which provides a guarantee for the effect of the subsequent swirl electrolysis.
以上所述实施例仅表达了本发明的几种实施方式,其描述较为具体和详细,但并不能因此而理解为对本发明专利范围的限制。应当指出的是,对于本领域的普通技术人员来说,在不脱离本发明构思的前提下,还可以做出若干变形和改进,这些都属于本发明的保护范围。因此,本发明专利的保护范围应以所附权利要求为准。The above-mentioned embodiments only express several implementation modes of the present invention, and the description thereof is relatively specific and detailed, but should not be construed as limiting the patent scope of the present invention. It should be pointed out that those skilled in the art can make several modifications and improvements without departing from the concept of the present invention, and these all belong to the protection scope of the present invention. Therefore, the protection scope of the patent for the present invention should be based on the appended claims.
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