CN103242936B - Solid cutting fluid and preparation method thereof - Google Patents

Solid cutting fluid and preparation method thereof Download PDF

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Publication number
CN103242936B
CN103242936B CN201310148515.1A CN201310148515A CN103242936B CN 103242936 B CN103242936 B CN 103242936B CN 201310148515 A CN201310148515 A CN 201310148515A CN 103242936 B CN103242936 B CN 103242936B
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China
Prior art keywords
solid
cutting fluid
sodium
parts
molecular mass
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CN201310148515.1A
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CN103242936A (en
Inventor
陈得军
李凌君
朱安莲
裴渊超
王恒林
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Henan Normal University
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Henan Normal University
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Abstract

The invention discloses solid cutting fluid and a preparation method thereof. The technical scheme of the invention has the key points that: the solid cutting fluid is mainly composed of the following raw materials in part by weight: 20-30 parts of an antirust agent, 5-10 parts of a lubricating agent, 5-10 parts of a cleaning agent, 1 part of a preservative, 0.1 part of a complexing agent and 40-70 parts of a solid filler. The invention also discloses a preparation method of the solid cutting fluid. The solid cutting fluid provided by the invention has good lubrication performance, cooling performance, anti-rust performance and cleaning performance, is excellent in extreme pressure property, and can be used for highly processing difficult workpieces so as to improve the processing precision of workpieces.

Description

A kind of solid cutting fluid and preparation method thereof
Technical field
The present invention relates to metal cutting field, specifically a kind of solid cutting fluid and preparation method thereof.
Background technology
Cutting fluid is a kind of industrial type fluid that is used for cooling and lubricating cutter and workpiece in metal cutting, the course of processing, simultaneously cutting fluid has cleaning, antirust, effect of improving workpiece surface quality and tool life, is therefore widely used in multiple cutting, the Grinding Process such as car, brill, plane, mill, saw and numerically-controlled machine of the material such as cast iron, carbon steel.The cutting fluid sold in the market is generally dissolved into multiple organic raw material and inorganic raw material in water and is prepared from (as patent CN102839043).Because cutting fluid is to exist with liquid form, in most cases need to use drum packaging, modal is the plastic barrel of 200 liters of capacity, the even plastic barrel of 1000 liters of capacity, and this has brought very large inconvenience to the recycling of storage, transport, packaging and the container of cutting fluid.After temperature reduction in winter, some composition in cutting fluid also can be separated out from solution, has affected the performance of product, and the impact of temperature liquid towards cutting fluid product performance is larger in addition, and excess Temperature can make the lower boiling composition volatilization in cutting fluid.In addition, cutting fluid compositions a lot of on market have serious pungency to human body skin, and Long Term Contact can cause that user's hand skin is rubescent, itch, contact dermatitis and cast off a skin, and toxic substance can absorb from the skin of human body, cause chronic poisoning.
Summary of the invention
The technical problem that the present invention solves has been to provide a kind of solid cutting fluid, and this solid cutting fluid stores, convenient transportation, has greatly improved the perishable smelly defect of cutting fluid in the past.
Another technical problem that the present invention solves has been to provide the preparation method of the solid cutting fluid of a kind of easy economy and environmental protection.
Technical scheme of the present invention is: a kind of solid cutting fluid, is characterized in that being mainly made up of the raw material of following weight part: rust-preventive agent 20-30 part, lubricant 5-10 part, clean-out system 5-10 part, 1 part of sanitas, 0.1 part of complexing agent and solid packing 40-70 part, described rust-preventive agent is solid potassium oleate, solid sodium oleate, one or more in solid potassium rosinate and solid sodium abietate, described lubricant is that relative molecular mass is 2000, 4000, 6000, one or more in 10000 and 20000 polyoxyethylene glycol or relative molecular mass are the mixture of one or more or polyoxyethylene glycol and propylene glycol block polyether in 5000 and 10000 propylene glycol block polyether, and described clean-out system is Sodium dodecylbenzene sulfonate, one or more in sodium lauryl sulphate and tripoly phosphate sodium STPP, described sanitas is Sodium Benzoate, and described complexing agent is disodium ethylene diamine tetraacetate, and described solid packing is one or more in anhydrous sodium carbonate and Anhydrous potassium carbonate.
Solid cutting fluid of the present invention is mainly made up of the raw material of following weight part: 20 parts of rust-preventive agent, 5 parts of lubricants, 5 parts of clean-out systems, 1 part of sanitas, 40 parts of 0.1 part of complexing agent and solid packings, described rust-preventive agent is solid potassium oleate, solid sodium oleate, one or more in potassium rosinate and sodium abietate, described lubricant is that relative molecular mass is 2000, 4000, 6000, one or more in 10000 and 20000 polyoxyethylene glycol or relative molecular mass are the mixture of one or more or polyoxyethylene glycol and propylene glycol block polyether in 5000 and 10000 propylene glycol block polyether, described clean-out system is Sodium dodecylbenzene sulfonate, one or more in sodium lauryl sulphate and tripoly phosphate sodium STPP, described sanitas is Sodium Benzoate, described complexing agent is disodium ethylene diamine tetraacetate, described solid packing is one or more in anhydrous sodium carbonate and Anhydrous potassium carbonate.
The preparation method of solid cutting fluid of the present invention, it is characterized in that synthesis step is as follows: take respectively raw material according to following weight proportion: rust-preventive agent 20-30 part, lubricant 5-10 part, clean-out system 5-10 part, 1 part of sanitas, 0.1 part of complexing agent and solid packing 40-70 part, mix taken raw material stirring to make solid cutting fluid.
The preparation method of solid cutting fluid of the present invention, it is characterized in that synthesis step is as follows: take respectively raw material according to following weight proportion: 40 parts of 20 parts of rust-preventive agent, 5 parts of lubricants, 5 parts of clean-out systems, 1 part of sanitas, 0.1 part of complexing agent and solid packings, mix taken raw material stirring to make solid cutting fluid.
Solid cutting fluid of the present invention has good lubricated, cooling, antirust and cleaning performance, and has good extreme pressure property, can be used for the processing of more highly difficult workpiece, to significantly improve the working accuracy of workpiece.The use procedure of this solid cutting fluid is very easy, and with the dilution of tap water normal temperature, diluent has good chemical stability and longer work-ing life, and not containing phenol, the obnoxious flavour such as release formaldehyde, without the objectionable impurities such as Sodium Nitrite and phenols, is not a kind of environmental type product.
Embodiment
Embodiment
According to following proportioning take raw material (kilogram):
1, solid potassium oleate 20, Macrogol 2000 10, sodium laurylsulfonate 5, Sodium Benzoate 1, disodium ethylene diamine tetraacetate 0.1, anhydrous sodium carbonate 70;
2, solid potassium oleate 25, Macrogol 2000 6, sodium laurylsulfonate 8, Sodium Benzoate 1, disodium ethylene diamine tetraacetate 0.1, anhydrous sodium carbonate 59.9;
3, solid sodium oleate 28, PEG20000 8, sodium lauryl sulphate 8, Sodium Benzoate 1, disodium ethylene diamine tetraacetate 0.1, anhydrous sodium carbonate 50;
4, solid potassium rosinate 30, relative molecular mass are 5000 propylene glycol block polyether 5, tripoly phosphate sodium STPP 10, Sodium Benzoate 1, disodium ethylene diamine tetraacetate 0.1, anhydrous sodium carbonate 40;
The mixture 60 of propylene glycol block polyether mixture 6, sodium laurylsulfonate 5, Sodium Benzoate 1, disodium ethylene diamine tetraacetate 0.1, anhydrous sodium carbonate and Anhydrous potassium carbonate that 5, mixture 25, Macrogol 2000 and the relative molecular mass of solid sodium abietate and solid potassium rosinate are 5000.
Production method is as follows:
The raw material taking is joined in reactor, be uniformly mixed and make solid cutting fluid.
The use procedure of this solid cutting fluid is very easy, and with the dilution of tap water normal temperature, diluent has good chemical stability and longer work-ing life, and not containing phenol, the obnoxious flavour such as release formaldehyde, without the objectionable impurities such as Sodium Nitrite and phenols, is not a kind of environmental type product.

Claims (4)

1. a solid cutting fluid, is characterized in that being mainly made up of the raw material of following weight part: rust-preventive agent 20-30 part, lubricant 5-10 part, clean-out system 5-10 part, 1 part of sanitas, 0.1 part of complexing agent and solid packing 40-70 part, described rust-preventive agent is solid potassium oleate, solid sodium oleate, one or more in solid potassium rosinate and solid sodium abietate, described lubricant is that relative molecular mass is 2000, 4000, 6000, one or more in 10000 and 20000 polyoxyethylene glycol or relative molecular mass are that one or more or the relative molecular mass in 5000 and 10000 propylene glycol block polyether is 2000, 4000, 6000, one or more in 10000 and 20000 polyoxyethylene glycol and relative molecular mass are one or more the mixture in 5000 and 10000 propylene glycol block polyether, and described clean-out system is Sodium dodecylbenzene sulfonate, one or more in sodium lauryl sulphate and tripoly phosphate sodium STPP, described sanitas is Sodium Benzoate, and described complexing agent is disodium ethylene diamine tetraacetate, and described solid packing is one or more in anhydrous sodium carbonate and Anhydrous potassium carbonate.
2. solid cutting fluid according to claim 1, is characterized in that being mainly made up of the raw material of following weight part: 20 parts of rust-preventive agent, 5 parts of lubricants, 5 parts of clean-out systems, 1 part of sanitas, 40 parts of 0.1 part of complexing agent and solid packings, described rust-preventive agent is solid potassium oleate, solid sodium oleate, one or more in solid potassium rosinate and solid sodium abietate, described lubricant is that relative molecular mass is 2000, 4000, 6000, one or more in 10000 and 20000 polyoxyethylene glycol or relative molecular mass are that one or more or the relative molecular mass in 5000 and 10000 propylene glycol block polyether is 2000, 4000, 6000, one or more in 10000 and 20000 polyoxyethylene glycol and relative molecular mass are one or more the mixture in 5000 and 10000 propylene glycol block polyether, and described clean-out system is Sodium dodecylbenzene sulfonate, one or more in sodium lauryl sulphate and tripoly phosphate sodium STPP, described sanitas is Sodium Benzoate, and described complexing agent is disodium ethylene diamine tetraacetate, and described solid packing is one or more in anhydrous sodium carbonate and Anhydrous potassium carbonate.
3. the preparation method of a solid cutting fluid claimed in claim 1, it is characterized in that synthesis step is as follows: take respectively raw material according to following weight proportion: rust-preventive agent 20-30 part, lubricant 5-10 part, clean-out system 5-10 part, 1 part of sanitas, 0.1 part of complexing agent and solid packing 40-70 part, mix taken raw material stirring to make solid cutting fluid.
4. the preparation method of solid cutting fluid according to claim 3, it is characterized in that synthesis step is as follows: take respectively raw material according to following weight proportion: 40 parts of 20 parts of rust-preventive agent, 5 parts of lubricants, 5 parts of clean-out systems, 1 part of sanitas, 0.1 part of complexing agent and solid packings, mix taken raw material stirring to make solid cutting fluid.
CN201310148515.1A 2013-04-26 2013-04-26 Solid cutting fluid and preparation method thereof Expired - Fee Related CN103242936B (en)

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CN104560326A (en) * 2014-12-30 2015-04-29 芜湖市润雨精密机械有限公司 Anti-hard-water and anti-fouling water-based cutting fluid and preparation method thereof
CN112409896A (en) * 2020-12-04 2021-02-26 广西民族大学 Preparation method of long-oil alkyd resin anticorrosive enamel with high corrosion potential

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CH660023A5 (en) * 1984-05-30 1987-03-13 Lonza Ag HIGH-TEMPERATURE LUBRICANT FOR CHIP-FREE HOT FORMING OF METALS.
CN102295975B (en) * 2011-07-26 2013-08-14 天津市东方特种润滑油有限公司 Water-soluble cutting oil and preparation method thereof
CN103031196B (en) * 2012-09-21 2014-12-03 上海韬鸿化工科技有限公司 Emulsion type metal cutting fluid
CN102839043A (en) * 2012-10-09 2012-12-26 天津利纳斯化工有限公司 Cutting fluid complexing agent and preparation method thereof

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Inventor after: Chen Dejun

Inventor after: Li Lingjun

Inventor after: Zhu Anlian

Inventor after: Pei Yuanchao

Inventor after: Wang Henglin

Inventor before: Chen Dejun

Inventor before: Zhu Anlian

Inventor before: Li Lingjun

Inventor before: Pei Yuanchao

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Free format text: CORRECT: INVENTOR; FROM: CHEN DEJUN ZHU ANLIAN LI LINGJUN PEI YUANCHAO TO: CHEN DEJUN LI LINGJUN ZHU ANLIAN PEI YUANCHAO WANG HENGLIN

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