A kind of wall board forming equipment and using method thereof
Technical field
The present invention relates to building material field, particularly relate to manufacturing equipment and the using method thereof of the inside and outside wallboard of a kind of building.
Background technology
The moulding process of the prefabricated panel of current building materials field is all adopt to face up greatly substantially, because the moisture in upper and lower two large faces, moisture evaporation rate, surface tension etc. are because have very large difference in forming process, make the planarization in the uniformity of wallboard entirety and two large faces all undesirable.Obtained wallboard needs at surface smear decorative layer guarantee smooth and attractive in appearance after mounting usually.Wall panel forming machine in the market adopts horizontal mostly, side form and upper and lower mould adopt gemel connection, opening and closing mould is extremely inconvenient, precision is not high, it is large to take up an area, mould and product yielding, product appearance is of poor quality, mould fast can not connect use, need a large amount of manual operations, automaticity is very low, and cost of labor is high.And traditional moulding process needs to use a large amount of mould, pile up like a mountain for demoulding rear mold, occupies a large amount of places and space.
Summary of the invention
The present invention aims to provide a kind of wall board forming equipment and using method thereof, with die sleeve folding cover half, with plate road guide plate moulding process, realize automatic wet process friction wall board forming, by plate road die cavity, large face is limited, thus increase substantially the planarization of wallboard, and simple to operate, to save space, production efficiency high.
For achieving the above object, the present invention realizes by the following technical solutions:
Wall board forming equipment disclosed by the invention, comprises plate road die cavity, motion that die sleeve, mould emptier, clamping, drive die sleeve move up and down; Described plate road die cavity comprise fixing base plate, can horizontal side plate and the longitudinal side plate of folding, the top board that is separated with plate road die cavity; Described die sleeve upper and lower surface is empty and surrounds the surrounding of plate road die cavity, is all connected with mould emptier, clamping, the up matched moulds of die sleeve, the descending demoulding between the lateral surface of the medial surface of die sleeve and horizontal side plate, longitudinal side plate.
Preferably, described mould emptier comprises demoulding contract block, guide groove, the installing plate of described guide groove is fixed on the outer surface of horizontal side plate or longitudinal side plate, described demoulding contract block is positioned at guide groove and is connected and fixed plate by connecting rod through after the slotted eye on guide groove outer panel, and fixed head is fixed on the inner side of die sleeve; Demoulding contract block is intilted inclined-plane from the top down near the side lower of die sleeve, is provided with the hypotenuse suitable with above-mentioned inclined-plane inside guide groove, and the upper dimension of described demoulding contract block is less than the upper dimension of guide groove and is greater than the lower dimension of guide groove.
Preferably, described clamping comprises matched moulds contract block, and described matched moulds contract block is fixed on inside die sleeve, and the top of the one side that matched moulds contract block is relative with die sleeve is intilted inclined-plane from bottom to top.
Further, the locating piece suitable with plate channel type cavity outer wall is provided with inside described die sleeve.
Further, the inner surface of the base plate of described plate road die cavity, longitudinal side plate, top board is provided with cross section is trapezoidal axial notch or boss.
Further, the longitudinal side plate of described plate road die cavity is provided with tapped through hole, and the position of described tapped through hole is in the below of longitudinal side plate short transverse center.
Preferably, described motion is hydraulic system or pneumatic system, and its movable part is connected with die sleeve.
Further, multiple base plate) be connected in parallel formation entirety, between adjacent bottom plates, groove is set, the longitudinal side plate identical with base plate number is together in parallel forms an integrated longitudinal side plate, between adjacent longitudinal side plate, groove is set, and forms the simultaneously shaping plate road die cavity of an applicable polylith wallboard together with horizontal side plate; Also comprise the somatotype dividing plate that between groove and adjacent longitudinal side plate, groove is suitable between adjacent bottom plates; Also comprise the guide plate device for placing somatotype dividing plate, plate core be positioned at above described wall board forming equipment, described guide plate device is provided with the handgrip suitable with somatotype dividing plate, plate core, is provided with the track that guide plate device is moved in parallel below guide plate device.
The invention also discloses the using method of described wall board forming equipment, comprise the following steps of carrying out successively:
Step 1, matched moulds: start motion, drives die sleeve to move upward, makes the horizontal side plate of plate road die cavity and longitudinal side plate matched moulds and base plate form a upper end open, during the box body of five face closures, stop-motion;
Step 2, grouting material: the slurry adding the liquid of set amount in plate road die cavity;
Step 3, splice core: the plate core adding solid in the lateral center position of plate road die cavity, and the tapped through hole adopting bolt to pass longitudinal side plate fixes added plate core, the height of plate core is less than the height of plate road die cavity;
Step 4, lid top panel: cover the plate channel type top of chamber filling plate core and slurry with top board, make it to become seal chamber;
Step 5, coagulation forming: the time waiting for technological requirement, until plate core and slurry are frozen into wallboard, reach the intensity of technological requirement;
Step 6, the demoulding: after plate core and slurry coagulation forming reach the intensity of technological requirement, take out the bolt for fixed head core in step 2, start motion, drive die sleeve moves downward, make the horizontal side plate of plate road die cavity and longitudinal side plate outwards mobile form certain interval with wallboard and the bottom surface moving downwardly to wallboard higher than till die sleeve and the horizontal side plate of plate road die cavity and the end face of longitudinal side plate, stop-motion, remove the top board of plate road die cavity, after making shaping wallboard completely exposed, pipette wallboard.
Further, when use expansion board road die cavity polylith wallboard is simultaneously shaping:
Also comprise the steps: to be inserted by described somatotype dividing plate among the groove between groove between adjacent bottom plates (11) and adjacent longitudinal side plate (13) by described guide plate device and handgrip thereof between step 2, step 3, the mode that somatotype dividing plate inserts is: insert somatotype dividing plate one by one in the mode of successively dividing equally described expansion board road die cavity;
Plate core in step 3 is added one by one by guide plate device and handgrip thereof;
Terminate to obtain forming wall plate in step 6, after multi up moIdiag wallboard is separated, take out somatotype dividing plate used.
Wall board forming equipment disclosed by the invention and using method thereof, be applicable to the production of the inside and outside wallboard of building, rational in infrastructure, reliable operation, with die sleeve folding cover half, with plate road guide plate moulding process, realize automatic wet process friction wall board forming, the single or multiple wallboard of one-shot forming, matched moulds, the demoulding complete automatically, equipment stable drive, and mold alignment is quick, guarantee product size and Pingdu, for continuous seepage provides efficient guarantee; Easy and simple to handle, general needs 1-2 people just can complete whole manufacturing process, greatly reduces cost of labor; Clear mould is convenient, only need clean simply bed die; Product Precision is high, and error is minimum, saves space, easy to use, enhances productivity, increases substantially the planarization of wallboard, have good Social benefit and economic benefit.
Accompanying drawing explanation
Fig. 1 is structural representation of the present invention;
Fig. 2 is the structural representation of mould emptier;
Fig. 3 is the structural representation of matched moulds contract block;
In figure: 1-plate road die cavity, 2-die sleeve, 3-mould emptier, 4-clamping, 11-base plate, 12-horizontal side plate, 13-longitudinal side plate, 31-demoulding contract block, 32-installing plate, 33-guide groove, 34-fixed head, 35-connecting rod, 41-matched moulds contract block.
Detailed description of the invention
In order to make object of the present invention, technical scheme and advantage clearly understand, below in conjunction with accompanying drawing, the present invention is further elaborated.
As shown in Figure 1, wall board forming equipment disclosed by the invention, comprises plate road die cavity 1, motion that die sleeve 2, fixing base plate 11, top board, drive die sleeve 2 move up and down; Plate road die cavity 1 comprises can the horizontal side plate 12 of folding and longitudinal side plate 13; Die sleeve 2 upper and lower surface is empty and surrounds the surrounding of plate road die cavity 1, is all connected with mould emptier 3, clamping 4, the up matched moulds of die sleeve 2, the descending demoulding between the lateral surface of the medial surface of die sleeve 2 and horizontal side plate 12, longitudinal side plate 13.The base plate 11 of plate road die cavity 1 is horizontally fixed on fixed support, and the size of support does not affect moving up and down of die sleeve 2, and during matched moulds, the horizontal side plate 12 of plate road die cavity 1 and the end face of longitudinal side plate 13 are in same level.
As shown in Figure 2, preferably, mould emptier 3 comprises demoulding contract block 31, guide groove 33, the installing plate 32 of guide groove 33 is fixed on the outer surface of horizontal side plate 12 or longitudinal side plate 13, demoulding contract block 31 is positioned at guide groove and is connected and fixed plate 34 by connecting rod 35 through after the slotted eye on guide groove 33 outer panel, and fixed head 34 is fixed on the inner side of die sleeve 2; Demoulding contract block 31 is intilted inclined-plane from the top down near the side lower of die sleeve 2, is provided with the hypotenuse suitable with above-mentioned inclined-plane inside guide groove 33, and the upper dimension of demoulding contract block 31 is less than the upper dimension of guide groove 33 and is greater than the lower dimension of guide groove 33.When die sleeve 2 moves downward, due to the relative motion of demoulding contract block 31 in guide groove 33, the horizontal side plate 12 of plate road die cavity 1 and longitudinal side plate 13 are outwards departed from automatically and forms gap with wallboard, the motion of the contract of the demoulding simultaneously block 31 in guide groove 33 has upper and lower spacing structure, when its restraining position, make the horizontal side plate 12 of plate road die cavity 1 and longitudinal side plate 13 automatically follow die sleeve 2 and lead to motion.According to the length of wallboard, width and thickness, mould emptier 3 can be set in each side of plate road die cavity 1.
As shown in Figure 3, preferably, clamping 4 comprises matched moulds contract block 41, and matched moulds contract block 41 is fixed on inside die sleeve 2, and the top of the one side that matched moulds contract block 41 is relative with die sleeve 2 is intilted inclined-plane from bottom to top.When the outer wall tight fit of the bottom of matched moulds contract block 41 and the horizontal side plate 12 of plate road die cavity 1 and longitudinal side plate 13, plate road die cavity 1 matched moulds is made to become the cavity of five face closures; According to the length of wallboard, width and thickness, clamping 4 can be set in each side of plate road die cavity 1.
Further, the locating piece suitable with plate road die cavity 1 outer wall is provided with inside die sleeve 2.
Further, the inner surface of the base plate 11 of plate road die cavity 1, longitudinal side plate 13, top board is provided with cross section is trapezoidal axial notch or boss; Certainly, also suitable boss or groove shapes can be set the difference installation form needed for wallboard side.
Further, the longitudinal side plate 13 of plate road die cavity 1 is provided with tapped through hole, and the position of tapped through hole is in the below of longitudinal side plate short transverse center.
Preferably, motion is hydraulic system or pneumatic system, and its movable part is connected with die sleeve 2.
Further, multiple base plate 11 is connected in parallel formation entirety, between adjacent bottom plates 11, groove is set, the longitudinal side plate 13 identical with base plate 11 number is together in parallel forms an integrated longitudinal side plate, between adjacent longitudinal side plate 13, groove is set, and forms the simultaneously shaping expansion board road die cavity of an applicable polylith wallboard together with horizontal side plate 12; Also comprise the somatotype dividing plate that between groove and adjacent longitudinal side plate 13, groove is suitable between adjacent bottom plates 11; Also comprise the guide plate device for placing somatotype dividing plate, plate core be positioned at above described wall board forming equipment, described guide plate device is provided with the handgrip suitable with somatotype dividing plate, plate core, is provided with the track that guide plate device is moved in parallel below guide plate device.Can the multiple wallboard of one-shot forming.
The invention also discloses the using method of this wall board forming equipment, comprise the following steps of carrying out successively:
Step 1, matched moulds: start motion, drives die sleeve 2 to move upward, makes the horizontal side plate 12 of plate road die cavity 1 and longitudinal side plate 13 matched moulds and base plate 11 form a upper end open, during the box body of five face closures, stop-motion.
Step 2, grouting material: the slurry adding the liquid of set amount in plate road die cavity 1; The amount adding slurry is generally the half of plate road die cavity 1 volume.
Step 3, splice core: the plate core adding solid in the lateral center position of plate road die cavity 1, and adopt bolt to fix added plate core by the tapped through hole of longitudinal side plate 13, the height of plate core is less than the height of plate road die cavity 1; Plate core adopts expanded material to make usually, and plate core adopts and slowly clamp-ons slurry mode and add, can air in automatic-extrusion plate road die cavity 1, ensures the compactness of shaping rear wall plate.
Step 4, lid top panel: cover die cavity 1 top, plate road of filling plate core and slurry with top board, make it to become seal chamber.
Step 5, coagulation forming: the time waiting for technological requirement, until plate core and slurry are frozen into wallboard, reach the intensity of technological requirement.
Step 6, the demoulding: after plate core and slurry coagulation forming reach the intensity of technological requirement, take out the bolt for fixed head core in step 2, start motion, die sleeve 2 is driven to move downward, make the horizontal side plate 12 of plate road die cavity 1 and longitudinal side plate 13 outwards mobile form certain interval with wallboard and the bottom surface moving downwardly to wallboard higher than till die sleeve 2 and the horizontal side plate 12 of plate road die cavity 1 and the end face of longitudinal side plate 13, stop-motion, remove the top board of plate road die cavity 1, after making shaping wallboard completely exposed, pipette wallboard.
Further, when use expansion board road die cavity polylith wallboard is simultaneously shaping:
Also comprise the steps: to be inserted by somatotype dividing plate among the groove between groove between adjacent bottom plates (11) and adjacent longitudinal side plate (13) by guide plate device and handgrip thereof between step 2, step 3, the mode that somatotype dividing plate inserts is: insert somatotype dividing plate one by one in the mode of successively dividing equally described expansion board road die cavity;
Plate core in step 3 is also added one by one by guide plate device and handgrip thereof;
The motion of guide plate device and the action of handgrip are by automatically having controlled;
Terminate to obtain multi up moIdiag wallboard in step 6, after multi up moIdiag wallboard is separated, take out somatotype dividing plate used.
Production efficiency of the present invention is high, take up an area space little, save labour, such as: in the making sheet workshop of 500 square metres, 20 staff, coordinate the conventional equipments such as fork truck, flatcar, mixer, siccative mixer, interior wall or Side fascia that 6000 square metres of specifications are 3 meters × 0.6 meter × 0.12 meter can be produced daily.
Certainly; the present invention also can have other various embodiments; when not deviating from the present invention's spirit and essence thereof; those of ordinary skill in the art can make various corresponding change and distortion according to the present invention, but these change accordingly and are out of shape the protection domain that all should belong to the claim appended by the present invention.