CN108568891A - Light wall board product line control system and control method - Google Patents
Light wall board product line control system and control method Download PDFInfo
- Publication number
- CN108568891A CN108568891A CN201710147135.4A CN201710147135A CN108568891A CN 108568891 A CN108568891 A CN 108568891A CN 201710147135 A CN201710147135 A CN 201710147135A CN 108568891 A CN108568891 A CN 108568891A
- Authority
- CN
- China
- Prior art keywords
- detection unit
- unit
- driving
- driving unit
- charging system
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000000034 method Methods 0.000 title claims abstract description 9
- 239000002002 slurry Substances 0.000 claims abstract description 39
- 238000005192 partition Methods 0.000 claims abstract description 37
- 238000000465 moulding Methods 0.000 claims abstract description 13
- 238000005303 weighing Methods 0.000 claims abstract description 4
- 238000001514 detection method Methods 0.000 claims description 183
- 239000000654 additive Substances 0.000 claims description 30
- 230000000996 additive effect Effects 0.000 claims description 30
- 239000004568 cement Substances 0.000 claims description 25
- 239000010440 gypsum Substances 0.000 claims description 25
- 229910052602 gypsum Inorganic materials 0.000 claims description 25
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 21
- 241000675108 Citrus tangerina Species 0.000 claims description 18
- 238000003780 insertion Methods 0.000 claims description 16
- 230000037431 insertion Effects 0.000 claims description 16
- 230000000630 rising effect Effects 0.000 claims description 9
- -1 mineralizer Substances 0.000 claims description 5
- 238000012790 confirmation Methods 0.000 claims description 3
- 238000007689 inspection Methods 0.000 claims description 3
- 239000000463 material Substances 0.000 claims description 2
- 238000003756 stirring Methods 0.000 claims description 2
- 239000003795 chemical substances by application Substances 0.000 claims 1
- 238000004519 manufacturing process Methods 0.000 abstract description 6
- 239000012716 precipitator Substances 0.000 description 4
- 239000006071 cream Substances 0.000 description 2
- 230000007423 decrease Effects 0.000 description 2
- 230000003111 delayed effect Effects 0.000 description 2
- 239000004575 stone Substances 0.000 description 2
- 239000004566 building material Substances 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000004744 fabric Substances 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B15/00—General arrangement or layout of plant ; Industrial outlines or plant installations
Landscapes
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Ceramic Engineering (AREA)
- Mechanical Engineering (AREA)
- Preparation Of Clay, And Manufacture Of Mixtures Containing Clay Or Cement (AREA)
Abstract
The present invention discloses a kind of light wall board product line control system, including：Weight transmitter, the weight for weighing slurry in magazine；Inlet valve is delivered to plate road cavity for controlling slurry from magazine, and inlet valve is electric-control stop valve；First driving unit, for driving magazine to be moved in plate road cavity upper horizontal；Second driving unit, for the molding of driving plate road cavity, demoulding；Third driving unit captures for driving manipulator and discharges plate core, parting partition board；4th driving unit is used for driving manipulator up and down；5th driving unit is moved for driving manipulator in plate road cavity upper horizontal；Weight transmitter, inlet valve, the first driving unit, the second driving unit, third driving unit, the 4th driving unit, the 5th driving unit are electrically connected with control unit.The invention also discloses the control methods of the control system.High degree of automation of the present invention is greatly improved production efficiency, can also reduce security risk.
Description
Technical field
The present invention relates to building material field more particularly to a kind of light wall board product line control systems.
Background technology
A kind of existing wallboard production line (notification number 203622631) includes manipulator for conveying core plate and is used for
The former of wall board forming；Manipulator is arranged in the top of former and can move.Present mode of operation is to grasp manually
To make, including the equipment such as former, manipulator are required to manual operation and observation operating mode, production efficiency is not high, meanwhile, operator
Member is frequent with large scale equipment close contact, and there are security risks.
Invention content
The present invention is intended to provide a kind of light wall board product line control system, high degree of automation are greatly improved production
Efficiency, and security risk can be reduced.
In order to achieve the above objectives, realization that the present invention adopts the following technical solutions：
Light wall board product line control system disclosed by the invention, including：
Weight transmitter, the weight for weighing slurry in magazine；
Inlet valve is delivered to plate road cavity for controlling slurry from magazine, and the inlet valve is electric-control stop valve；
First driving unit, for driving magazine to be moved in plate road cavity upper horizontal；
Second driving unit, for the molding of driving plate road cavity, demoulding；
Third driving unit captures for driving manipulator and discharges plate core, parting partition board；
4th driving unit is used for driving manipulator up and down；
5th driving unit is moved for driving manipulator in plate road cavity upper horizontal；
The weight transmitter, inlet valve, the first driving unit, the second driving unit, third driving unit, the 4th driving
Unit, the 5th driving unit are electrically connected with control unit.
Further, the invention also includes the 6th driving units, and the 6th driving unit is for driving in magazine
Agitating paddle, the 6th driving unit is electrically connected with control unit.
Further, the invention also includes：
For the first detection unit of detection plate road cavity molding in place, it to be used for second of detection plate road cavity demoulding in place
Detection unit；
For detecting the third detection unit right over magazine walking in a horizontal state to plate road cavity；
For the 4th detection unit right over inspecting manipuator walking in a horizontal state to plate road cavity
The 5th detection unit of horizontal position is captured for inspecting manipuator walking in a horizontal state to plate core；
The 6th detection unit for inspecting manipuator walking in a horizontal state to plate core insertion position；
The 7th detection unit of horizontal position is captured for inspecting manipuator walking in a horizontal state to parting partition board；
For inspecting manipuator walking in a horizontal state to the 8th detection unit of parting partition board insertion position；
Rise the 9th detection unit in place for inspecting manipuator；
Drop to the tenth detection unit that plate core captures vertical position for inspecting manipuator；
Drop to the 11st detection unit that plate core is inserted in place for inspecting manipuator；
Drop to the 12nd detection unit that parting partition board captures vertical position for inspecting manipuator；
Drop to the 13rd detection unit that parting partition board is inserted in place for inspecting manipuator；
The first detection unit, second detection unit, third detection unit, the 4th detection unit, the 5th detection unit,
6th detection unit, the 7th detection unit, the 8th detection unit, the 9th detection unit, the tenth detection unit, the 11st detection are single
Member, the 12nd detection unit, the 13rd detection unit are electrically connected with control unit.
Further, the invention also includes：
6th driving unit, for driving the agitating paddle in blender；
Baiting valve is transported to magazine for the slurry in blender from blender, and the baiting valve is automatically controlled cut-off
Valve；
Water metering system is used for blender quantitative filling water；
Mineralizer metering system, for quantitatively adding mineralizer to blender；
Additive charging system, for quantifying additive charging to blender；
Gypsum charging system, for quantitatively adding gypsum to blender；
Cement charging system, for quantitatively adding cement to blender；
Building blocks charging system, for quantitatively adding building blocks to blender；
Tangerine bar considers charging system to be worth doing, for quantitatively adding tangerine bar bits to blender；
Air compressor machine, for the injecting compressed air into blender；
6th driving unit, baiting valve, water metering system, mineralizer metering system, additive charging system, gypsum
Charging system, cement charging system, building blocks charging system, air compressor machine are electrically connected with control unit；
Chain transport machine, elevator, the mineralizer metering system, additive charging system, gypsum charging system, cement charging
System, building blocks charging system are connect with chain transport machine, and the chain transport machine connects elevator, and the elevator connects blender, chain
Fortune machine, elevator are electrically connected with control unit.
Preferably, second driving unit is hydraulic pressure unit or pneumatic unit, the first detection unit, the second detection
Unit is microswitch, magnetic switch, close switch or travel switch；
First driving unit, the 4th driving unit, the 5th driving unit include motor, and the third detection is single
Member, the 4th detection unit, the 5th detection unit, the 6th detection unit, the 7th detection unit, the 8th detection unit, the tenth detection
Unit, the 11st detection unit, the 12nd detection unit, the 13rd detection unit are close to switch, and the 9th detection is single
Member is microswitch, close to switch or travel switch, and the invention also includes the 14th inspections whether to use leisure moments for inspecting manipuator
Unit is surveyed, the 14th detection unit is electrically connected with control unit, and the third driving unit is pneumatic unit, and the described tenth
Four detection units are microswitch, close switch or travel switch.
Further, the 5th detection unit at least there are two, adapt to the arrangement of same plate channel type lumenal levels respectively
At least two plate core insertion positions；7th detection unit at least there are two, adapt to same plate channel type intracavitary water respectively
At least two parting partition board insertion positions of flat raft cloth.
Further, the third detection unit, the 4th detection unit equal at least two, adapt to horizontal arrangement respectively
At least two plate road cavities.
Preferably, described control unit includes PLC and touch screen.
The invention also discloses control methods used by light wall board product line control system, including execute successively with
Lower step：
A, it molds, control unit controls the driving of the second driving unit when the molding of foreboard channel type chamber, and single by the first detection
After the cavity molding in place of first detection plate road, step b is executed；
B, add slurry, detect whether magazine is located at when the surface of foreboard channel type chamber by third detection unit,
If so, open inlet valve adds slurry to plate road cavity；
If not being, control unit controls the first driving unit and magazine is moved to when the surface of foreboard channel type chamber,
Inlet valve is opened again adds slurry to plate road cavity；
To during foreboard channel type chamber adds slurry, the slurry in magazine is weighed in real time by weight transmitter
Expect weight, control unit calculates the slurry weight being added in plate road cavity, when the slurry weight being added in plate road cavity reaches
When to preset value, the preset value is arranged by touch screen, closes inlet valve, stops adding slurry；
C, it is inserted into parting partition board, control unit controls the first driving unit by magazine from right over foreboard channel type chamber
Remove, and control the 5th driving unit by manipulator be moved to parting partition board crawl horizontal position and by the 7th detection unit it is true
After recognizing, then it is to parting partition board crawl vertical position and true by the 12nd detection unit by the 4th driving unit decline manipulator
After recognizing, control unit rises manipulator to rising by the 4th driving unit again after controlling third driving unit crawl parting partition board
After confirming in place and by the 9th detection unit, then manipulator is moved to by parting partition board insertion position by the 5th driving unit
And after being confirmed by the 8th detection unit, manipulator is declined by the 4th driving unit and is inserted in place to parting partition board and by the
13 detection units rise manipulator to rising to position after confirming；
D, it is inserted into plate core, control unit controls the 5th driving unit and manipulator is moved to plate core crawl horizontal position and is led to
After crossing the confirmation of the 5th detection unit, then manipulator is declined to plate core crawl vertical position by the 4th driving unit and passes through the tenth
After detection unit confirms, control unit rises manipulator by the 4th driving unit again after controlling third driving unit crawl plate core
To rise to position and by the 9th detection unit confirm after, then by the 5th driving unit by manipulator be moved to plate core be inserted into position
After setting and being confirmed by the 6th detection unit, manipulator is declined by the 4th driving unit and is inserted in place to plate core and by the tenth
One detection unit rises manipulator to rising to position after confirming；
E, it stands, time of repose is arranged by touch screen；
F, it demoulds, the cavity demoulding of the second driving unit driving plate road of control unit control, and is examined by second detection unit
The cavity demoulding of drafting board road is in place.
Further, after step d, next plate road cavity is set as working as foreboard channel type chamber by control unit automatically,
Step a is repeated to step d.
Further, further include the following steps executed successively before step a：
Step 1 closes baiting valve, starts water of the water metering system to blender filling setting；
Step 2 starts blender, air compressor machine；
Step 3 starts mineralizer metering system, chain transport machine, elevator, to the mineralizer of chain transport machine input setting, stops
Mineralizer metering system；
Step 4 starts additive charging system, to the additive of chain transport machine input setting, stops additive charging system；
Step 5 starts gypsum charging system, to the gypsum of chain transport machine input setting, stops gypsum charging system and starts；
Step 6 starts cement charging system, to the cement of chain transport machine input setting, stops cement charging system；
Step 7 starts building blocks bits charging system, to the building blocks bits of chain transport machine input setting, stops building blocks bits charging system；
Step 8 starts tangerine bar bits charging system, to the tangerine bar bits of chain transport machine input setting, stops tangerine bar bits charging system；
Step 9, after predetermined delay, stop fortune machine, elevator, maintain blender, compressor operation preset time；
Step 10 stops blender, air compressor machine, and control magazine is moved to immediately below blender, opens baiting valve, will
The slurry being stirred is sent into magazine.
In above-mentioned steps, the blender, air compressor machine, chain transport machine, elevator, additive charging system, gypsum charging system
System, cement charging system, the startup of building blocks charging system and stopping are controlled by PLC, the water, mineralizer, additive, stone
The additive amount that cream, cement, building blocks bits, tangerine bar are considered to be worth doing is arranged by touch screen.
High degree of automation of the present invention can reduce labor intensity, and reduce cost, greatly improve production efficiency, and can
Reduce security risk.
Description of the drawings
Fig. 1 is the principle of the present invention schematic diagram.
Specific implementation mode
In order to make the purpose , technical scheme and advantage of the present invention be clearer, below in conjunction with attached drawing, to the present invention into
Row is further described.
As shown in Figure 1, light wall board product line control system, including：
Weight transmitter, the weight for weighing slurry in magazine；
Inlet valve is delivered to plate road cavity for controlling slurry from magazine, and the inlet valve is electric-control stop valve；
First driving unit, for driving magazine to be moved in plate road cavity upper horizontal；
Second driving unit, for the molding of driving plate road cavity, demoulding；
Third driving unit captures for driving manipulator and discharges plate core, parting partition board；
4th driving unit is used for driving manipulator up and down；
5th driving unit is moved for driving manipulator in plate road cavity upper horizontal；
6th driving unit, for driving the agitating paddle in magazine；
Weight transmitter, inlet valve, the first driving unit, the second driving unit, third driving unit, the 4th driving are single
Member, the 5th driving unit, the 6th driving unit are electrically connected with control unit；Control unit includes PLC and touch screen.
The invention also includes：
6th driving unit, for driving the agitating paddle in blender；
Baiting valve is transported to magazine for the slurry in blender from blender, and the baiting valve is automatically controlled cut-off
Valve；
Water metering system is used for blender quantitative filling water；
Mineralizer metering system, for quantitatively adding mineralizer to blender；
Additive charging system, for quantifying additive charging to blender；
Gypsum charging system, for quantitatively adding gypsum to blender；
Cement charging system, for quantitatively adding cement to blender；
Building blocks charging system, for quantitatively adding building blocks to blender；
Tangerine bar considers charging system to be worth doing, for quantitatively adding tangerine bar bits to blender；
Air compressor machine, for the injecting compressed air into blender；
6th driving unit, baiting valve, water metering system, mineralizer metering system, additive charging system, gypsum charging
System, cement charging system, building blocks charging system, air compressor machine are electrically connected with control unit；
The invention also includes：
For the first detection unit of detection plate road cavity molding in place, it to be used for second of detection plate road cavity demoulding in place
Detection unit；
For detecting the third detection unit right over magazine walking in a horizontal state to plate road cavity；
For the 4th detection unit right over inspecting manipuator walking in a horizontal state to plate road cavity
The 5th detection unit of horizontal position is captured for inspecting manipuator walking in a horizontal state to plate core；
The 6th detection unit for inspecting manipuator walking in a horizontal state to plate core insertion position；
The 7th detection unit of horizontal position is captured for inspecting manipuator walking in a horizontal state to parting partition board；
For inspecting manipuator walking in a horizontal state to the 8th detection unit of parting partition board insertion position；
Rise the 9th detection unit in place for inspecting manipuator；
Drop to the tenth detection unit that plate core captures vertical position for inspecting manipuator；
Drop to the 11st detection unit that plate core is inserted in place for inspecting manipuator；
Drop to the 12nd detection unit that parting partition board captures vertical position for inspecting manipuator；
Drop to the 13rd detection unit that parting partition board is inserted in place for inspecting manipuator；
The 14th detection unit whether to use leisure moments for inspecting manipuator；
First detection unit, second detection unit, third detection unit, the 4th detection unit, the 5th detection unit, the 6th
Detection unit, the 7th detection unit, the 8th detection unit, the 9th detection unit, the tenth detection unit, the 11st detection unit,
12nd detection unit, the 13rd detection unit, the 14th detection unit are electrically connected with control unit.
Second driving unit be hydraulic pressure unit or pneumatic unit, first detection unit, second detection unit be microswitch,
Magnetic switch, close switch or travel switch；
First driving unit, the 4th driving unit, the 5th driving unit include motor, third detection unit, the 4th inspection
Survey unit, the 5th detection unit, the 6th detection unit, the 7th detection unit, the 8th detection unit, the tenth detection unit, the tenth
One detection unit, the 12nd detection unit, the 13rd detection unit be close to switch, the 9th detection unit be microswitch,
Close to switch or travel switch.
Third driving unit is pneumatic unit, and the 14th detection unit is microswitch, close switch or travel switch.
5th detection unit at least there are two, adapt at least two plate cores of same plate channel type lumenal levels arrangement respectively
Insertion position；7th detection unit at least there are two, adapt at least two points of same plate channel type lumenal levels arrangement respectively
Type partition board insertion position.
Third detection unit, the 4th detection unit equal at least two adapt at least two plate roads of horizontal arrangement respectively
Cavity.
The invention also discloses the control methods that light wall board product line control system uses, including execute successively following
Step：
A, it molds, control unit controls the driving of the second driving unit when the molding of foreboard channel type chamber, and single by the first detection
After the cavity molding in place of first detection plate road, step b is executed；
B, add slurry, detect whether magazine is located at when the surface of foreboard channel type chamber by third detection unit,
If so, open inlet valve adds slurry to plate road cavity；
If not being, control unit controls the first driving unit and magazine is moved to when the surface of foreboard channel type chamber,
Inlet valve is opened again adds slurry to plate road cavity；
To during foreboard channel type chamber adds slurry, the slurry in magazine is weighed in real time by weight transmitter
Expect weight, control unit calculates the slurry weight being added in plate road cavity, when the slurry weight being added in plate road cavity reaches
When to preset value, the preset value is arranged by touch screen, closes inlet valve, stops adding slurry；
C, it is inserted into parting partition board, control unit controls the first driving unit by magazine from right over foreboard channel type chamber
Remove, and control the 5th driving unit by manipulator be moved to parting partition board crawl horizontal position and by the 7th detection unit it is true
After recognizing, then it is to parting partition board crawl vertical position and true by the 12nd detection unit by the 4th driving unit decline manipulator
After recognizing, control unit rises manipulator to rising by the 4th driving unit again after controlling third driving unit crawl parting partition board
After confirming in place and by the 9th detection unit, then manipulator is moved to by parting partition board insertion position by the 5th driving unit
And after being confirmed by the 8th detection unit, manipulator is declined by the 4th driving unit and is inserted in place to parting partition board and by the
13 detection units rise manipulator to rising to position after confirming；
D, it is inserted into plate core, control unit controls the 5th driving unit and manipulator is moved to plate core crawl horizontal position and is led to
After crossing the confirmation of the 5th detection unit, then manipulator is declined to plate core crawl vertical position by the 4th driving unit and passes through the tenth
After detection unit confirms, control unit rises manipulator by the 4th driving unit again after controlling third driving unit crawl plate core
To rise to position and by the 9th detection unit confirm after, then by the 5th driving unit by manipulator be moved to plate core be inserted into position
After setting and being confirmed by the 6th detection unit, manipulator is declined by the 4th driving unit and is inserted in place to plate core and by the tenth
One detection unit rises manipulator to rising to position after confirming；
E, it stands, time of repose is arranged by touch screen；
F, it demoulds, the cavity demoulding of the second driving unit driving plate road of control unit control, and is examined by second detection unit
The cavity demoulding of drafting board road is in place.
After step d, next plate road cavity is set as working as foreboard channel type chamber by control unit automatically, repeats step a
To step d.
Before step a, control method further includes being automatically controlled to slurry manufacture, and a specific example is as follows：
Baiting valve below step 1, closing blender starts water of the water metering system to blender filling setting,
Step 2 starts blender, air compressor machine, dust-precipitator；
Step 3 starts mineralizer metering system, starts chain transport machine, elevator；Fill mineralizer 5---15kg；
Step 4 starts additive charging system, fills additive 49---90kg, and additive charging system stops, delay
20 seconds；
Step 5 starts gypsum charging system, fills gypsum 50---98kg, and gypsum charging system stops, and is delayed 20 seconds；
Step 6 starts cement charging system, fills cement 300---450kg, and cement charging system stops, 120 when the court of a feudal ruler
Second；
Step 7 starts building blocks bits charging system, fills building blocks 50---100kg, building blocks charging system stops；
Step 8 starts tangerine bar bits charging system, fills tangerine bar 50---100kg, and the charging of tangerine bar stops, being delayed about 3 points
Clock (live can be set)；
Step 9 stops chain transport machine, elevator, dust-precipitator, delay (live can setting) stopping stirring afterwards in about 1--5 minutes
Machine, air compressor machine；
Step 10, control magazine are moved to immediately below blender, open baiting valve, the slurry being stirred is sent into and is stored up
Material container；Complete a working cycles.
Left and right (live can be set) to about 5 minutes subsequent work intercycle time.
In above-mentioned steps, dust-precipitator, blender, air compressor machine, chain transport machine, elevator, additive charging system, gypsum charging
System, cement charging system, the startup of building blocks charging system and stopping are controlled by PLC；Water, mineralizer, additive, stone
The additive amount that cream, cement, building blocks bits, tangerine bar are considered to be worth doing is arranged by touch screen；Each delay time can be arranged by touch screen.
Certainly, the present invention additionally uses on the touchscreen and/or is set on the panel of control unit corresponding operation button,
It is single to the first driving unit, the second driving unit, third driving unit, the 4th driving unit, the 5th driving unit, the 6th driving
Member, dust-precipitator, blender, air compressor machine, chain transport machine, elevator, additive charging system, gypsum charging system, cement charging system
System, building blocks charging system, inlet valve, baiting valve are operated manually, and facilitate debugging and maintenance of equipment.
Certainly, the present invention can also have other various embodiments, without deviating from the spirit and substance of the present invention, ripe
Various corresponding change and deformations, but these corresponding change and deformations can be made according to the present invention by knowing those skilled in the art
The protection domain of appended claims of the invention should all be belonged to.
Claims (10)
1. light wall board product line control system, which is characterized in that including：
Weight transmitter, the weight for weighing slurry in magazine；
Inlet valve is delivered to plate road cavity for controlling slurry from magazine, and the inlet valve is electric-control stop valve；
First driving unit, for driving magazine to be moved in plate road cavity upper horizontal；
Second driving unit, for the molding of driving plate road cavity, demoulding；
Third driving unit captures for driving manipulator and discharges plate core, parting partition board；
4th driving unit is used for driving manipulator up and down；
5th driving unit is moved for driving manipulator in plate road cavity upper horizontal；
The weight transmitter, inlet valve, the first driving unit, the second driving unit, third driving unit, the 4th driving are single
Member, the 5th driving unit are electrically connected with control unit.
2. light wall board product line control system according to claim 1, which is characterized in that further include：
6th driving unit, for driving the agitating paddle in blender；
Baiting valve is transported to magazine for the slurry in blender from blender, and the baiting valve is electric-control stop valve；
Water metering system is used for blender quantitative filling water；
Mineralizer metering system, for quantitatively adding mineralizer to blender；
Additive charging system, for quantifying additive charging to blender；
Gypsum charging system, for quantitatively adding gypsum to blender；
Cement charging system, for quantitatively adding cement to blender；
Building blocks charging system, for quantitatively adding building blocks to blender；
Tangerine bar considers charging system to be worth doing, for quantitatively adding tangerine bar bits to blender；
Air compressor machine, for the injecting compressed air into blender；
6th driving unit, baiting valve, water metering system, mineralizer metering system, additive charging system, gypsum charging
System, cement charging system, building blocks charging system, air compressor machine are electrically connected with control unit；
Further include chain transport machine, elevator, the mineralizer metering system, additive charging system, gypsum charging system, cement add
Material system, building blocks charging system are connect with chain transport machine, and the chain transport machine connects elevator, and the elevator connects blender,
Chain transport machine, elevator are electrically connected with control unit.
3. light wall board product line control system according to claim 1 or 2, which is characterized in that further include：
For the first detection unit of detection plate road cavity molding in place, for the second detection of detection plate road cavity demoulding in place
Unit；
For detecting the third detection unit right over magazine walking in a horizontal state to plate road cavity；
For the 4th detection unit right over inspecting manipuator walking in a horizontal state to plate road cavity
The 5th detection unit of horizontal position is captured for inspecting manipuator walking in a horizontal state to plate core；
The 6th detection unit for inspecting manipuator walking in a horizontal state to plate core insertion position；
The 7th detection unit of horizontal position is captured for inspecting manipuator walking in a horizontal state to parting partition board；
For inspecting manipuator walking in a horizontal state to the 8th detection unit of parting partition board insertion position；
Rise the 9th detection unit in place for inspecting manipuator；
Drop to the tenth detection unit that plate core captures vertical position for inspecting manipuator；
Drop to the 11st detection unit that plate core is inserted in place for inspecting manipuator；
Drop to the 12nd detection unit that parting partition board captures vertical position for inspecting manipuator；
Drop to the 13rd detection unit that parting partition board is inserted in place for inspecting manipuator；
The first detection unit, second detection unit, third detection unit, the 4th detection unit, the 5th detection unit, the 6th
Detection unit, the 7th detection unit, the 8th detection unit, the 9th detection unit, the tenth detection unit, the 11st detection unit,
12nd detection unit, the 13rd detection unit are electrically connected with control unit.
4. light wall board product line control system according to claim 3, which is characterized in that
Second driving unit is hydraulic pressure unit or pneumatic unit, and the first detection unit, second detection unit are fine motion
Switch, magnetic switch, close switch or travel switch；
First driving unit, the 4th driving unit, the 5th driving unit include motor, the third detection unit, the
Four detection units, the 5th detection unit, the 6th detection unit, the 7th detection unit, the 8th detection unit, the tenth detection unit,
11st detection unit, the 12nd detection unit, the 13rd detection unit are close to switch, and the 9th detection unit is micro-
Dynamic switch, close switch or travel switch；
Further include the 14th detection unit whether to use leisure moments for inspecting manipuator, the 14th detection unit and control unit
Electrical connection, the third driving unit are pneumatic unit, and the 14th detection unit is microswitch, close switch or stroke
Switch.
5. light wall board product line control system according to claim 4, which is characterized in that the 5th detection unit is extremely
There are two few, at least two plate core insertion positions of same plate channel type lumenal levels arrangement are adapted to respectively；7th detection
Unit at least there are two, adapt at least two parting partition board insertion positions of same plate channel type lumenal levels arrangement respectively.
6. light wall board product line control system according to claim 5, which is characterized in that the third detection unit,
4th detection unit equal at least two adapts at least two plate road cavities of horizontal arrangement respectively.
7. light wall board product line control system according to claim 6, which is characterized in that described control unit includes
PLC and touch screen.
8. the control method suitable for light wall board product line control system as claimed in claim 7, which is characterized in that including
The following steps executed successively：
A, it molds, control unit controls the driving of the second driving unit when the molding of foreboard channel type chamber, and is examined by first detection unit
After the cavity molding in place of drafting board road, step b is executed；
B, add slurry, detect whether magazine is located at when the surface of foreboard channel type chamber by third detection unit,
If so, open inlet valve adds slurry to plate road cavity；
If not being, control unit controls the first driving unit and magazine is moved to when the surface of foreboard channel type chamber, then beats
It opens inlet valve and adds slurry to plate road cavity；
To during foreboard channel type chamber adds slurry, the slurry weight in magazine is weighed in real time by weight transmitter
Amount, control unit calculates the slurry weight being added in plate road cavity, when the slurry weight being added in plate road cavity reaches pre-
If when value, the preset value is arranged by touch screen, closes inlet valve, stops adding slurry；
C, it is inserted into parting partition board, control unit controls the first driving unit and moves magazine from right over foreboard channel type chamber
It opens, and controls the 5th driving unit and manipulator is moved to parting partition board crawl horizontal position and is confirmed by the 7th detection unit
Afterwards, then manipulator to parting partition board is declined by the 4th driving unit and captures vertical position and by the confirmation of the 12nd detection unit
Afterwards, manipulator is risen to rising to by the 4th driving unit again after control unit control third driving unit crawl parting partition board
Position and after being confirmed by the 9th detection unit, then manipulator is moved to simultaneously by parting partition board insertion position by the 5th driving unit
After being confirmed by the 8th detection unit, manipulator is declined by the 4th driving unit and is inserted in place to parting partition board and by the tenth
Three detection units rise manipulator to rising to position after confirming；
D, it is inserted into plate core, control unit controls the 5th driving unit and manipulator is moved to plate core crawl horizontal position and by the
After five detection units confirm, then manipulator to plate core is declined by the 4th driving unit and captures vertical position and by the tenth detection
It is supreme that manipulator is risen by the 4th driving unit again after unit confirms, after control unit control third driving unit crawl plate core
After being raised to position and confirming by the 9th detection unit, then manipulator is moved to simultaneously by plate core insertion position by the 5th driving unit
After being confirmed by the 6th detection unit, manipulator is declined by the 4th driving unit and is inserted in place to plate core and by the 11st inspection
It surveys after unit confirms and rises manipulator to rising to position；
E, it stands, time of repose is arranged by touch screen；
F, it demoulds, the cavity demoulding of the second driving unit driving plate road of control unit control, and passes through second detection unit detection plate
Road cavity demoulding is in place.
9. control method according to claim 9, which is characterized in that after step d, control unit automatically will be next
Plate road cavity is set as working as foreboard channel type chamber, repeats step a to step d.
10. control method according to claim 8 or claim 9, which is characterized in that before step a further include executing successively
Following steps：
Step 1 closes baiting valve, starts water of the water metering system to blender filling setting；
Step 2 starts blender, air compressor machine；
Step 3 starts mineralizer metering system, chain transport machine, elevator, to the mineralizer of chain transport machine input setting, stops mineralising
Agent metering system；
Step 4 starts additive charging system, to the additive of chain transport machine input setting, stops additive charging system；
Step 5 starts gypsum charging system, to the gypsum of chain transport machine input setting, stops gypsum charging system and starts；
Step 6 starts cement charging system, to the cement of chain transport machine input setting, stops cement charging system；
Step 7 starts building blocks bits charging system, to the building blocks bits of chain transport machine input setting, stops building blocks bits charging system；
Step 8 starts tangerine bar bits charging system, to the tangerine bar bits of chain transport machine input setting, stops tangerine bar bits charging system；
Step 9, after predetermined delay, stop fortune machine, elevator, maintain blender, compressor operation preset time；
Step 10 stops blender, air compressor machine, and control magazine is moved to immediately below blender, opens baiting valve, will stir
Good slurry is sent into magazine；
In above-mentioned steps, the blender, air compressor machine, chain transport machine, elevator, additive charging system, gypsum charging system, water
Mud charging system, the startup of building blocks charging system and stopping are controlled by PLC, the water, mineralizer, additive, gypsum, water
The additive amount that mud, building blocks bits, tangerine bar are considered to be worth doing is arranged by touch screen.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710147135.4A CN108568891A (en) | 2017-03-13 | 2017-03-13 | Light wall board product line control system and control method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710147135.4A CN108568891A (en) | 2017-03-13 | 2017-03-13 | Light wall board product line control system and control method |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN108568891A true CN108568891A (en) | 2018-09-25 |
Family
ID=63578500
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201710147135.4A Pending CN108568891A (en) | 2017-03-13 | 2017-03-13 | Light wall board product line control system and control method |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN108568891A (en) |
Citations (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103223692A (en) * | 2013-04-09 | 2013-07-31 | 张凤阳 | Wall plate forming equipment and use method thereof |
| CN103341908A (en) * | 2013-07-10 | 2013-10-09 | 丹东市兄弟建材有限公司 | Automated production line and automated production method of light-weight wall material |
| CN103507154A (en) * | 2013-10-15 | 2014-01-15 | 泉州市三联机械制造有限公司 | Automatic production line of U-shaped reinforced concrete water tanks |
| CN203485299U (en) * | 2013-10-14 | 2014-03-19 | 任丘市永基建筑安装工程有限公司 | Automatic foam cement production device |
| CN203622631U (en) * | 2013-12-19 | 2014-06-04 | 张凤阳 | Wallboard production line |
| CN104772553A (en) * | 2014-08-28 | 2015-07-15 | 山东轻工职业学院 | Manipulator control system and control method thereof |
| CN204622339U (en) * | 2014-11-25 | 2015-09-09 | 金昌冠百工贸有限公司 | A kind of Auto-pouring System of aerated blocks |
| CN106003455A (en) * | 2016-05-24 | 2016-10-12 | 苏州工业职业技术学院 | Full-automatic control system for rubber sheet cooling of tire factory |
| CN206551194U (en) * | 2017-03-13 | 2017-10-13 | 四川国正环保科技有限公司 | Light wall board product line control system |
-
2017
- 2017-03-13 CN CN201710147135.4A patent/CN108568891A/en active Pending
Patent Citations (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103223692A (en) * | 2013-04-09 | 2013-07-31 | 张凤阳 | Wall plate forming equipment and use method thereof |
| CN103341908A (en) * | 2013-07-10 | 2013-10-09 | 丹东市兄弟建材有限公司 | Automated production line and automated production method of light-weight wall material |
| CN203485299U (en) * | 2013-10-14 | 2014-03-19 | 任丘市永基建筑安装工程有限公司 | Automatic foam cement production device |
| CN103507154A (en) * | 2013-10-15 | 2014-01-15 | 泉州市三联机械制造有限公司 | Automatic production line of U-shaped reinforced concrete water tanks |
| CN203622631U (en) * | 2013-12-19 | 2014-06-04 | 张凤阳 | Wallboard production line |
| CN104772553A (en) * | 2014-08-28 | 2015-07-15 | 山东轻工职业学院 | Manipulator control system and control method thereof |
| CN204622339U (en) * | 2014-11-25 | 2015-09-09 | 金昌冠百工贸有限公司 | A kind of Auto-pouring System of aerated blocks |
| CN106003455A (en) * | 2016-05-24 | 2016-10-12 | 苏州工业职业技术学院 | Full-automatic control system for rubber sheet cooling of tire factory |
| CN206551194U (en) * | 2017-03-13 | 2017-10-13 | 四川国正环保科技有限公司 | Light wall board product line control system |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN108051574A (en) | Cement concrete slump full-automatic testing instrument | |
| CN104198231B (en) | Intelligent sample preparation method | |
| CN207752009U (en) | A kind of cement concrete slump full-automatic testing instrument | |
| CN107449893B (en) | A kind of concrete slump detection means and its detection method | |
| CN206551194U (en) | Light wall board product line control system | |
| CN205651516U (en) | Dry powder mortar automated production manufacturing equipment | |
| CN109110505B (en) | Automatic color master batch feeding equipment and feeding process | |
| CN103954527A (en) | Whole-process automatic device for coal float and sink test | |
| CN108568891A (en) | Light wall board product line control system and control method | |
| CN103991697B (en) | Rare earth blank quantitative material feeder | |
| CN110936495B (en) | Fluidity detection device for powder of concrete | |
| CN209702504U (en) | A kind of curing system of hydraulic reclamation mud quilt | |
| CN208148119U (en) | A kind of height-adjustable mortar scraping device | |
| CN204309126U (en) | A kind of anticracking grout process units | |
| CN204154554U (en) | A kind of intelligent sample-preparing system | |
| CN205216765U (en) | Agitating device | |
| CN205604023U (en) | Cold regeneration facility of emulsified asphalt road surface plantmix | |
| CN104325070B (en) | The online monitoring method method of sand preparing system | |
| CN103434000A (en) | Stretchy tube type volume measuring grouting device | |
| CN211122377U (en) | Automatic change detection concrete compressive strength system | |
| CN210500846U (en) | Ultra-high performance concrete mixing equipment | |
| CN206858158U (en) | A kind of down-filling machine | |
| CN106540611A (en) | Foam dust suppression agent automated production equipment and production method | |
| CN110426301A (en) | A kind of automatic detection concrete crushing strength system | |
| CN209425829U (en) | A kind of concrete mixing automatic charging device |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| RJ01 | Rejection of invention patent application after publication |
Application publication date: 20180925 |