CN103213395A - Marking device, marking system and marking method - Google Patents
Marking device, marking system and marking method Download PDFInfo
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- CN103213395A CN103213395A CN2013101630742A CN201310163074A CN103213395A CN 103213395 A CN103213395 A CN 103213395A CN 2013101630742 A CN2013101630742 A CN 2013101630742A CN 201310163074 A CN201310163074 A CN 201310163074A CN 103213395 A CN103213395 A CN 103213395A
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- 238000000034 method Methods 0.000 title claims abstract description 20
- 239000003292 glue Substances 0.000 claims abstract description 30
- 239000000084 colloidal system Substances 0.000 claims description 20
- 238000005507 spraying Methods 0.000 claims description 20
- 230000033001 locomotion Effects 0.000 claims description 15
- 241001185540 Charissa ambiguata Species 0.000 claims description 12
- 239000007921 spray Substances 0.000 claims description 7
- 238000003848 UV Light-Curing Methods 0.000 claims description 6
- 230000001133 acceleration Effects 0.000 claims description 3
- 238000005259 measurement Methods 0.000 abstract description 3
- 238000007641 inkjet printing Methods 0.000 abstract 1
- 230000000149 penetrating effect Effects 0.000 abstract 1
- 239000000976 ink Substances 0.000 description 14
- 238000013461 design Methods 0.000 description 6
- 230000005540 biological transmission Effects 0.000 description 3
- 238000010276 construction Methods 0.000 description 3
- 238000001723 curing Methods 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 238000009281 ultraviolet germicidal irradiation Methods 0.000 description 3
- 229910000831 Steel Inorganic materials 0.000 description 2
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 2
- 229910052782 aluminium Inorganic materials 0.000 description 2
- 239000012467 final product Substances 0.000 description 2
- 230000003068 static effect Effects 0.000 description 2
- 239000010959 steel Substances 0.000 description 2
- 208000004350 Strabismus Diseases 0.000 description 1
- 239000000853 adhesive Substances 0.000 description 1
- 230000001070 adhesive effect Effects 0.000 description 1
- 239000004411 aluminium Substances 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000000446 fuel Substances 0.000 description 1
- 238000007689 inspection Methods 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000001681 protective effect Effects 0.000 description 1
- 230000001105 regulatory effect Effects 0.000 description 1
- 238000004804 winding Methods 0.000 description 1
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Abstract
The invention provides a marking device, a marking system and a marking method. The marking device comprises a box body, a cable guide rail arranged on the top surface of the box body, and a driving motor arranged in the box body, wherein the cable guide rail is used for penetrating and moving a target cable, and a friction wheel system, an ink jetting system, a glue jetting system and a curing system are arranged on the cable guide rail. The marking device takes ink as a marking point which is clear and differentiable. The outer surface of the ink is protected by UV (ultraviolet) glue, the ink is quickly dried after being irritated by ultraviolet light, and the ink is wearable. A driving wheel type device is designed to move on a high-voltage line, and is combined with a length measurement apparatus, so that the pointing of the moving line can be realized, and the efficiency and the precision can meet the requirement. Meanwhile, the invention further discloses the marking system and the marking method based on the marking device.
Description
Technical field
The present invention relates to high-voltage line mark field, a kind of specifically can be in the high-voltage line process of deployment marking device, marking system and the marking method of mark automatically.
Background technology
The lead of high-voltage line practicality now is all to be steel-cored aluminium strand mostly, and the pulling force of environment temperature, load current fuel factor and deadweight all can make lead generation certain deformation, if there is not remaining to cause out concentrated stress and damage two ends.Secondly, because wind-force can produce active force to lead, the swing of lead appropriateness can be eliminated the stress of wind-force.So, to keep suitable sag to lead according to conditions such as geographical environment, weather, wind speed, temperature.And the sag of science can also guarantee the trouble-free operation of circuit, avoids potential safety hazard.The transmission line of electricity sag is the leading indicator of line design and operation, is related to the security of operation of circuit, therefore must be controlled in the scope of design code.Because the variation of circuit operating load and surrounding environment all can cause the variation of line-sag, the excessive sag hidden danger that not only can cause the accident has also limited the conveying capacity of circuit, particularly in scissors crossing and the intensive location of the signs of human habitation.
High-voltage line sag standard and observation are absolutely necessary in line construction, in " 110～500kV overhead power line engineering construction quality and grading rules " stringing credit rating standard and the method for inspection (DL/T5168-2002), these Interventions Requested of high-voltage line sag are classified as big event." 110～500kV aerial power transmission line construction and acceptance specification " (GB50233-2005) in, clear and definite acceptance criteria has also been proposed.When circuit was crossed over navigable river, big span line engineering was positioned at the top in great river, great river or lake, and span is big, and navigation channel, maritime sector all hang down bank as the emphasis of concern, and sag require index also very high.High-tension cable for some Special Categories sets up, and for example crosses the cable on river cable, estuary cable, the mountain region, and the mensuration of these pylon bottom positions is very difficult, and the elevation at the top that has is also different.Therefore high-voltage line length or the radian in the middle of each shelf of high-tension cable process of deployment mesohigh line becomes important measurement index.High-voltage line mainly adopts the aluminum steel winding steel wire, and diameter is thicker, and the surface is entwined by multi cord, and roughness is big.
The assurance to sag is mainly calculated or the apparatus measures realization by theoretical in the high voltage cable process of deployment at present, and the precision of measurement is not high, and it is bigger to measure difficulty for the high-voltage line sag of particular surroundings.Therefore begin both at home and abroad to consider to mark by fixed length place on the high-voltage line before laying, the calibration point of fixing point when being used to lay high-voltage line can reduce manpower, financial resources that follow-up observation and calculating etc. consume.But because high-voltage line material and size are special, and laying circumstance complication, common mark is easy to be worn away, simultaneously, for guaranteeing sag accurately, the required distance of gauge point is very harsh on the high-voltage line, error ten thousand/to 2/10000ths between, and be in the high-voltage line process of deployment, to carry out, do not influence the laying progress.Therefore how quick, accurate, firm marking a little becomes a great problem on high-voltage line.
Summary of the invention
In view of this, the objective of the invention is to propose a kind of marking device and marking system that is used under the high pressure, can be in the high-voltage line process of deployment, high-voltage line is implemented accurate, firm mark operation, satisfy in the high-voltage line process of deployment automatically, fast and error be controlled at ten thousand/ requirement to 2/10000ths.
A kind of marking device according to the one object of the present invention proposition, comprise casing, be arranged at the cable guide rail of described box top, and the drive motors that is arranged at described box house, described cable guide rail is used for wearing mobile for the target cable, this cable guide rail is provided with friction pulley system, ink-jet system, spraying colloid system and cure system, wherein said friction pulley system is provided with the driven pulley that is used to be pressed in the target cable and driven by described drive motors, and described ink-jet system, spraying colloid system and cure system set gradually along target cable direction of advance.
Preferably, described friction pulley system comprises bracing frame, and support frame as described above comprises the support portion that Gong target cable that opposition is provided with passes, and the rotating steadying bar of described driven pulley is located on the described support portion.
Preferably, described friction pulley system has 2 groups, is arranged at two ends of described cable guide rail respectively.
Preferably, also be provided with the driving wheel that is directly driven by drive motors in the described casing, this driving wheel is connected with described driven pulley by driving belt.
Preferably, described ink-jet system has annular ink nozzle, and target cable is arranged in this annular ink nozzle.
Preferably, described spraying colloid system has annular UV glue nozzle, and target cable is arranged in this annular UV glue nozzle.
Preferably, described cure system is 360 degree UV curing apparatus, and target cable is arranged in this 360 degree UV curing apparatus.
A kind of marking system that another purpose according to the present invention proposes, comprise aforesaid marking device, be arranged at ground navigation system, be arranged at the length measuring system on the marking device, and the central control system that is used to control described marking device running.
Simultaneously, the invention allows for a kind of cable marking method, use aforesaid marking system, the method comprising the steps of:
The target cable is arranged in the marking device, and begins this target cable backguy is arranged by a draw-gear;
Central control system control drive motors drives driven pulley and rotates, marking device is moved along the opposite direction of target cable pull direction, and the location by Ground Positioning System, make the movement velocity of marking device on the target cable equate in the hauling speed of target cable just;
Central control system obtains the backguy length of target cable by length measuring system, and notifies marking device to enter the mark program when the target cable arrives the mark position;
Described mark program comprises step:
When the arrival of target build-out needed the position of mark, drive motors reduced speed now and travels forward with score up to marking device, and on target cable spray an annulet by ink-jet system this moment;
The a bit of distance of drive motors counter motion makes the annulet place of target cable come the position at spraying colloid system place, sprays one deck UV glue by spraying colloid system on annulet;
Motor continues a bit of distance of counter motion, makes the annulet place of target cable come the position at cure system place, by cure system UV glue is shone oven dry.
Preferably, after described mark program was finished, the motion of drive motors acceleration inversion moved to the navigation system position up to marking device, waits next mark signal then.
The present invention solves an above-mentioned difficult problem by following design: 1, use ink to serve as a mark a little, clear and legible, 2, in the ink outside by the protection of UV glue, utilize the UV-irradiation rapid-curing cutback, have wear-resisting effect.3, design initiatively wheeled devices on high-voltage line, move, combine with length measuring instrument, realized on the line of motion, getting ready, and efficient and precision all meet the demands.
Description of drawings
In order to be illustrated more clearly in the embodiment of the invention or technical scheme of the prior art, to do to introduce simply to the accompanying drawing of required use in embodiment or the description of the Prior Art below, apparently, accompanying drawing in describing below only is some embodiments of the present invention, for those of ordinary skills, under the prerequisite of not paying creative work, can also obtain other accompanying drawing according to these accompanying drawings.
Fig. 1 is the front view of marking device of the present invention;
Fig. 2 is the strabismus stereogram of marking device of the present invention;
Fig. 3 is the side view of marking device of the present invention;
Fig. 4 A-4C is the view of marking device of the present invention when carrying out mark.
The specific embodiment
See also Fig. 1-Fig. 3, Fig. 1-Figure 3 shows that marking device of the present invention.Comprise casing 5, be arranged at the cable guide rail 7 of described casing 5 end faces, and the drive motors 8 that is arranged at described casing 5 inside.
Wherein, cable guide rail 7 is used for wearing mobile for target cable 6, this cable guide rail 7 has the arc-shaped rail face of semi-open type, the surperficial smoother of guide pass, its cambered surface size can be arranged to be slightly larger than the diameter of high-voltage line, can guarantee that like this target cable 6 can move freely on this guide pass, also can tackle the high-voltage line of different size simultaneously.
This cable guide rail 7 is provided with friction pulley system 1, ink-jet system 2, spraying colloid system 3 and cure system 4.
Wherein friction pulley system 1 is provided with bracing frame 1-1 and the driven pulley 1-2 that is used to be pressed in target cable 6 and driven by drive motors 8, bracing frame 1-1 comprises the support portion that Gong the target cable 6 of opposition setting passes, the rotating steadying bar of driven pulley 1-2 is located on the support portion, after this driven pulley 1-2 compresses target cable 6, the frictional force that provides by its contact-making surface, make driven pulley 1-2 when rotating, drive this marking device and on the length direction of target cable 6, move.Preferably, this driven pulley 1-2 is height up and down vertically, like this time towards the high-voltage line of different model and size, can be by regulating the height of driven pulley 1-2, size to high-voltage line is mated, with guarantee this driven pulley 1-2 all the time effective function on the contact-making surface of this high-voltage line.In a kind of embodiment more preferably, this friction pulley system 1 has 2 groups, be arranged at two ends of described cable guide rail 7 respectively, the driven pulley 1-2 of two groups of friction pulley systems 1 can be subjected to the driving of drive motors 8, at this moment, two driven pulley should rotate synchronously, and its rotating speed and spoke size should be consistent, and prevent skidding.These two driven pulley 1-2 also can only be provided with one of them and driven by drive motors 8, and another one is arranged to driven pulley and is got final product.In other embodiments, this friction pulley system 1 also can only need 1 group, the optional position that is arranged on this cable guide rail 7 gets final product, at this moment, require contacting pressure can guarantee that whole marking device can realize effectively moving on target cable 6 between this single driven pulley 1-2 and the target cable 6.
Drive motors 8 is such as being a kind of electro-motor, by a driving wheel 8-1 is set in casing 5, this driving wheel 8-1 is directly driven by drive motors 8, driving wheel 8-1 is connected with driven pulley 1-2 by the driving belt (not shown) simultaneously, so when driving wheel 8-1 rotates, drive driven pulley 1-2 and realize rotating.
Ink-jet system 2, spraying colloid system 3 and cure system 4 set gradually along the direction of advance of target cable 6.Wherein, ink-jet system 2 a kind of preferred embodiment in, select annular ink nozzle, target cable is arranged in this annular ink nozzle, so, promptly can carry out spacingly to target cable 6, can implement the ink-jet mark of annular again to target cable 6.In other embodiments, this ink-jet system 2 also can adopt common nozzle, such as pointed nozzle or needle cylinder type nozzle.The ink that ink-jet system 2 is sprayed to be can forming the color of strong contrast with the surface color of target cable 6, such as black, redness, yellow, orange, blue or the like.
Spraying colloid system 2 a kind of preferred embodiment in, select annular UV glue nozzle, target cable is arranged in this annular UV glue nozzle, its benefit is as above-mentioned annular ink nozzle.By the UV glue of spraying colloid system 2 ejections, just in time cover ink markings by ink-jet system 1 ejection, can not wipe thereby play the protection ink markings with this UV glue.It is to be noted; though pointing out this protection glue in the present invention is UV glue; yet the curing glue that other are transparent can become the glue that plays this protective effect among the present invention and fall into protection scope of the present invention such as optic-solidified adhesive, heat-curable glue or chemosetting glue.
Cure system 3 a kind of preferred embodiment in, be 360 the degree UV curing apparatus, target cable be arranged in this 360 the degree UV curing apparatus.The above-mentioned spraying colloid system 2 of the main here cooperation of cure system 3, the protection glue that spraying colloid system 2 is sprayed plays a quick-setting effect.In actual applications, this cure system 3 also can be looked the glue kind of ejection in the spraying colloid system 2 and make corresponding change, is heat-curable glue such as the glue when spraying colloid system 2 ejections, and then this cure system can should be a kind of heater of annular accordingly.After solidifying through this cure system 3, this protection glue has firm relatively structure, during situation such as run into friction, Exposure to Sunlight in the high-voltage line work progress, drench with rain, is kept and protect the ink markings of covering.
Again marking system and the marking method that uses above-mentioned marking device to be equipped with described below.This marking system comprises marking device, is arranged at the navigation system on ground, is arranged at the length measuring system on the marking device, and the central control system that is used to control described marking device running.Wherein navigation system is such as being photoelectric sensor.This navigation system can be measured the position of marking device, and positional information is sent to central control system.In the present invention, this navigation system is mainly used to marking device is positioned, and makes marking device in the high-voltage line process of deployment, and the movement velocity of relatively high pressure line satisfies this marking device relative static with the navigation system maintenance all the time.
Length measuring system is counted such as the rotating cycle to driven pulley 1-2, thereby judges the movable length of target cable 6.
Central controller is used for planning as a whole the work of above-mentioned marking device, navigation system and length measuring system, when above-mentioned each device being carried out signal reception or transmission, can be undertaken by wireless telecommunications or wired form.
When using above-mentioned marking system to carry out the mark operation of high-voltage line, comprise following step:
The target cable is arranged in the marking device, and begins this target cable backguy is arranged by a draw-gear.Here mainly be that the target cable is worn in each ring device in cable guide rail and this cable guide rail.The follower 1-2 adjusting play that rubs then guarantees well to contact with the target cable of different thicknesses and keep certain pressure.By tractor, make the target cable that a speed that moves forward be arranged.
Central control system control drive motors drives driven pulley and rotates, marking device is moved along the opposite direction of target cable pull direction, and the location by Ground Positioning System, make the movement velocity of marking device on the target cable equate in the hauling speed of target cable just.Like this, marking device remains at static relatively state with respect to being arranged on ground positioner.
Central control system obtains the backguy length of target cable by length measuring system, and notifies marking device to enter the mark program when the target cable arrives the mark position.
See also Fig. 4 A-4C, Fig. 4 A-4C is the view of marking device of the present invention when carrying out mark.When the arrival of target build-out needed the position of mark, drive motors 8 reduced speed now and travels forward with score up to marking device, as the arrow direction indication among Fig. 4 A.This section deceleration distance is controlled, can adjust as required.On target cable spray an annulet by ink-jet system this moment.The a bit of distance of drive motors counter motion makes the annulet place of target cable come the position at spraying colloid system place, sprays one deck UV glue by spraying colloid system on annulet, shown in Fig. 4 B.Motor continues a bit of distance of counter motion, makes the annulet place of target cable come the position at cure system place, by cure system UV glue is shone oven dry, shown in Fig. 4 C.
After whole mark program was finished, the motion of drive motors acceleration inversion moved to the navigation system position up to marking device.Wait next mark signal then.
Here it is to be noted, the China ink pipe of ink-jet, sebific duct, electric wire all pass from the cable guide rail, reserve about 15 meters the flexible pipe assurance device get ready process center line long enough (ink-jet and the spray glue all in 1 second, finish, UV-irradiation needs 5 seconds, device decelerates to travel forward with electric wire needs 2 seconds, therefore get process apparatus ready and can leave about 10 meters of initial fixing points for one, get ready and return after finishing.
In sum, the present invention proposes a kind of marking device, marking system and marking method.The present invention solves an above-mentioned difficult problem by following design: 1, use ink to serve as a mark a little, clear and legible, 2, in the ink outside by the protection of UV glue, utilize the UV-irradiation rapid-curing cutback, have wear-resisting effect.3, design initiatively wheeled devices on high-voltage line, move, combine with length measuring instrument, realized on the line of motion, getting ready, and efficient and precision all meet the demands.
To the above-mentioned explanation of the disclosed embodiments, make this area professional and technical personnel can realize or use the present invention.Multiple modification to these embodiment will be conspicuous concerning those skilled in the art, and defined herein General Principle can realize under the situation that does not break away from the spirit or scope of the present invention in other embodiments.Therefore, the present invention will can not be restricted to these embodiment shown in this article, but will meet and principle disclosed herein and features of novelty the wideest corresponding to scope.
Claims (10)
1. marking device, it is characterized in that: comprise casing, be arranged at the cable guide rail of described box top, and the drive motors that is arranged at described box house, described cable guide rail is used for wearing mobile for the target cable, this cable guide rail is provided with friction pulley system, ink-jet system, spraying colloid system and cure system, wherein said friction pulley system is provided with the driven pulley that is used to be pressed in the target cable and driven by described drive motors, and described ink-jet system, spraying colloid system and cure system set gradually along target cable direction of advance.
2. marking device as claimed in claim 1 is characterized in that: described friction pulley system comprises bracing frame, and support frame as described above comprises the support portion that Gong target cable that opposition is provided with passes, and the rotating steadying bar of described driven pulley is located on the described support portion.
3. marking device as claimed in claim 1 is characterized in that: described friction pulley system has 2 groups, is arranged at two ends of described cable guide rail respectively.
4. marking device as claimed in claim 1 is characterized in that: also be provided with the driving wheel that is directly driven by drive motors in the described casing, this driving wheel is connected with described driven pulley by driving belt.
5. marking device as claimed in claim 1 is characterized in that: described ink-jet system has annular ink nozzle, and target cable is arranged in this annular ink nozzle.
6. marking device as claimed in claim 1 is characterized in that: described spraying colloid system has annular UV glue nozzle, and target cable is arranged in this annular UV glue nozzle.
7. marking device as claimed in claim 1 is characterized in that: described cure system is 360 degree UV curing apparatus, and target cable is arranged in this 360 degree UV curing apparatus.
8. marking system, it is characterized in that: comprise as any described marking device of claim 1-8, be arranged at ground navigation system, be arranged at the length measuring system on the marking device, and the central control system that is used to control described marking device running.
9. a marking method uses marking system as claimed in claim 8, it is characterized in that: comprise step:
The target cable is arranged in the marking device, and begins this target cable backguy is arranged by a draw-gear;
Central control system control drive motors drives driven pulley and rotates, marking device is moved along the opposite direction of target cable pull direction, and the location by Ground Positioning System, make the movement velocity of marking device on the target cable equate in the hauling speed of target cable just;
Central control system obtains the backguy length of target cable by length measuring system, and notifies marking device to enter the mark program when the target cable arrives the mark position;
Described mark program comprises step:
When the arrival of target build-out needed the position of mark, drive motors reduced speed now and travels forward with score up to marking device, and on target cable spray an annulet by ink-jet system this moment;
The a bit of distance of drive motors counter motion makes the annulet place of target cable come the position at spraying colloid system place, sprays one deck UV glue by spraying colloid system on annulet;
Motor continues a bit of distance of counter motion, makes the annulet place of target cable come the position at cure system place, by cure system UV glue is shone oven dry.
10. marking method as claimed in claim 9 is characterized in that: after described mark program was finished, the motion of drive motors acceleration inversion moved to the navigation system position up to marking device, waits next mark signal then.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310163074.2A CN103213395B (en) | 2013-05-06 | 2013-05-06 | A kind of marking device, marking system and marking method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310163074.2A CN103213395B (en) | 2013-05-06 | 2013-05-06 | A kind of marking device, marking system and marking method |
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| Publication Number | Publication Date |
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| CN103213395A true CN103213395A (en) | 2013-07-24 |
| CN103213395B CN103213395B (en) | 2016-05-25 |
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| CN201310163074.2A Active CN103213395B (en) | 2013-05-06 | 2013-05-06 | A kind of marking device, marking system and marking method |
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103587252A (en) * | 2013-11-05 | 2014-02-19 | 国家电网公司 | Annular cable identification spraying device |
| CN107884420A (en) * | 2017-12-28 | 2018-04-06 | 重庆市南方阻燃电线电缆有限公司 | A kind of cable detecting device |
| CN111347800A (en) * | 2020-04-22 | 2020-06-30 | 中天智能装备有限公司 | Intelligent laser online printing system |
| CN113879005A (en) * | 2021-11-10 | 2022-01-04 | 左豪杰 | Novel scale code spraying equipment and working method |
| JP7359658B2 (en) | 2019-11-11 | 2023-10-11 | セーレン株式会社 | Inkjet print manufacturing method and image forming method |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| JP7359658B2 (en) | 2019-11-11 | 2023-10-11 | セーレン株式会社 | Inkjet print manufacturing method and image forming method |
| CN111347800A (en) * | 2020-04-22 | 2020-06-30 | 中天智能装备有限公司 | Intelligent laser online printing system |
| CN113879005A (en) * | 2021-11-10 | 2022-01-04 | 左豪杰 | Novel scale code spraying equipment and working method |
| CN113879005B (en) * | 2021-11-10 | 2022-05-31 | 左豪杰 | Novel scale code spraying equipment and working method |
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| Publication number | Publication date |
|---|---|
| CN103213395B (en) | 2016-05-25 |
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