CN113879005A - Novel scale code spraying equipment and working method - Google Patents
Novel scale code spraying equipment and working method Download PDFInfo
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- CN113879005A CN113879005A CN202111328023.1A CN202111328023A CN113879005A CN 113879005 A CN113879005 A CN 113879005A CN 202111328023 A CN202111328023 A CN 202111328023A CN 113879005 A CN113879005 A CN 113879005A
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- pipeline
- conveying
- roller
- supporting
- marking
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41J—TYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
- B41J2/00—Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed
- B41J2/005—Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed characterised by bringing liquid or particles selectively into contact with a printing material
- B41J2/01—Ink jet
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41J—TYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
- B41J3/00—Typewriters or selective printing or marking mechanisms characterised by the purpose for which they are constructed
- B41J3/407—Typewriters or selective printing or marking mechanisms characterised by the purpose for which they are constructed for marking on special material
- B41J3/4073—Printing on three-dimensional objects not being in sheet or web form, e.g. spherical or cubic objects
- B41J3/40731—Holders for objects, e. g. holders specially adapted to the shape of the object to be printed or adapted to hold several objects
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41J—TYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
- B41J3/00—Typewriters or selective printing or marking mechanisms characterised by the purpose for which they are constructed
- B41J3/407—Typewriters or selective printing or marking mechanisms characterised by the purpose for which they are constructed for marking on special material
- B41J3/4073—Printing on three-dimensional objects not being in sheet or web form, e.g. spherical or cubic objects
- B41J3/40733—Printing on cylindrical or rotationally symmetrical objects, e. g. on bottles
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- Manufacturing & Machinery (AREA)
- Automatic Assembly (AREA)
Abstract
The invention discloses novel scale code spraying equipment, which comprises a pipeline conveying device, a pipeline correcting device and a pipeline supporting device which are sequentially arranged along the conveying direction of a pipeline, wherein a marking machine is arranged between the pipeline correcting device and the pipeline supporting device, the pipeline correcting device comprises a first correcting component and a second correcting component which are sequentially arranged along the conveying direction of the pipeline, the first correcting component and the second correcting component are in transmission connection with a driving mechanism, the first correcting component and the second correcting component are driven by the driving mechanism to act, and the pipeline is corrected by the first correcting component and the second correcting component; the working method of the invention is divided into two parts, wherein one part is a self-checking procedure of the equipment, the self-checking is to detect whether each part has faults, and the other part is a normal operation marking procedure to realize the marking assembly line operation. The invention avoids the problem of deflection or autorotation of the pipeline in the conveying and marking processes, thereby improving the qualification rate of the marking. The invention is suitable for the technical field of mark spraying equipment on pipelines.
Description
Technical Field
The invention belongs to the technical field of mark spraying equipment on pipelines, and particularly relates to novel scale code spraying equipment and a working method.
Background
At present, in order to facilitate the installation and cutting of pipelines or the identification of marks and patterns such as model functions of the pipelines, a marking machine is required to mark the pipelines. However, in the conventional marking method, a pipeline is conveyed to a marking machine, and the marking machine performs marking operation on the conveyed pipeline. Because the cross section of pipeline is mostly circular, at the in-process of being carried by conveying equipment, the pivoted problem often appears, especially at the in-process of beating the mark, because the pipeline rotates and causes the positional deviation of beating the mark, and then causes mark, mark or scale etc. to appear the deviation, has reduced the qualification rate of beating the mark by a wide margin.
Disclosure of Invention
The invention provides novel scale code spraying equipment and a working method thereof, which are used for avoiding the problem of deflection or autorotation of a pipeline in the conveying and marking processes and improving the qualified rate of marking.
In order to achieve the purpose, the technical scheme adopted by the invention is as follows:
the utility model provides a novel scale spouts a yard equipment, includes that the pipeline conveyor, the pipeline that set gradually along the direction of delivery of pipeline correct device and pipeline strutting arrangement, in the pipeline is corrected and is provided with marking machine between device and the pipeline strutting arrangement, and the pipeline is corrected the device and is corrected the subassembly including installing on the organism and having set gradually first correction subassembly and second along the direction of delivery of pipeline, first correction subassembly and second are corrected the subassembly and are connected with the actuating mechanism transmission of installing on the organism, and first correction subassembly and second correct the subassembly and move through the actuating mechanism drive, and the pipeline corrects the subassembly through first correction subassembly and second.
Further, the pipeline conveying device comprises a plurality of conveying wheels which are rotatably arranged on the conveying frame at intervals along the conveying direction of the pipeline, an annular groove which is inwards recessed along the radial direction of the annular groove is formed on the circumferential surface of each conveying wheel, and the pipeline is matched with the position corresponding to the annular groove.
Furthermore, a limiting cover is arranged on the conveying frame and at the discharge end of the pipeline conveying device, and the caliber of the limiting cover is reduced along the conveying direction of the pipeline.
Furthermore, the first correcting assembly comprises two first connecting parts which are arranged up and down, one of the two first connecting parts is rotationally connected with the machine body, each first connecting part is a first connecting plate in cross-shearing connection, a first vertical pair roller and a second vertical pair roller are arranged between the two first connecting parts at intervals along the conveying direction of the pipeline, and each roller A forming the first vertical pair roller and the second vertical pair roller is respectively arranged at the corresponding end part of the first connecting plate; each first connecting plate located above is connected with the machine body through a first spring, and each first connecting plate located below is connected with the machine body through a second spring.
Further, a first conveying double-roller is arranged on the machine body and between the first vertical double-roller and the second vertical double-roller, two rollers B for constructing the first conveying double-roller are arranged up and down, each roller B is horizontally arranged, and the axis of each roller B is perpendicular to the axis of the roller A; two running roller B alternative rotates with two driving plates to be connected, running roller B's both ends rotate respectively to be connected on two driving plates, each the one end of driving plate is articulated with the lateral wall of the corresponding side of organism, and the other end of driving plate is connected with the organism through the third spring of vertical setting, installs the lift cylinder of vertical setting in the lower extreme of driving plate and with the corresponding department of third spring.
Furthermore, the second correcting component comprises a fixed frame and an equal-division correcting unit arranged on the fixed frame, and the equal-division correcting unit is connected with the machine body; the equal division deviation rectifying unit comprises two groups of second conveying double rollers and two second connecting parts which are arranged up and down, third vertical double rollers and fourth vertical double rollers are installed on the two second connecting parts at intervals along the conveying direction of the pipeline, the two second conveying double rollers are installed on the machine body and arranged at intervals along the conveying direction of the pipeline, and one of the two second conveying double rollers is in transmission connection with the driving mechanism; the second connecting portion comprises two second connecting plates which are arranged side by side, and the end portions of the rollers C forming the third vertical roller pair and the fourth vertical roller pair are respectively connected to the corresponding second connecting plates in a rotating mode.
Furthermore, a roller D positioned at the upper part of the two rollers D forming the second conveying double rollers is connected with the machine body, two ends of the roller D positioned at the lower part are respectively and rotatably connected with an adjusting plate, a first inclined plate and a second inclined plate are respectively connected between the machine body and the two rollers D positioned at the lower part, the first inclined plate and the second inclined plate are arranged in parallel, a bisection plate is hinged to the middle position of the first inclined plate or the second inclined plate, and one end of the bisection plate is fixedly connected with the fixed frame; and a fourth spring and a fifth spring are respectively arranged at the corresponding positions of the machine body and the first inclined plate and the second inclined plate, and a sixth spring is arranged between the two second connecting plates of the second connecting part.
Furthermore, the pipeline supporting device comprises a supporting frame arranged at the blanking section of the pipeline correcting device, a plurality of supporting pieces are arranged on the supporting frame, the pipeline is supported by the supporting pieces after passing through the marking equipment, each supporting piece is hinged with the supporting frame, a material shifting driving piece is arranged between the supporting frame and the supporting piece, and the supporting pieces are driven by the material shifting driving piece to be positioned above the supporting frame or turned over to be deviated to one side of the guide rail; the support frame is provided with a guide rail extending along the conveying direction of the pipeline, the guide rail is provided with a servo motor in a sliding manner, the servo motor is provided with a clamping assembly, and the guide rail or the support frame is provided with position sensors at intervals along the extending direction of the guide rail.
Furthermore, the material stirring driving piece is an inclined swing arm cylinder, one end of the swing arm cylinder is hinged to the supporting piece, and the other end of the swing arm cylinder is hinged to the supporting frame.
The invention also discloses a working method of the novel scale code spraying equipment, which comprises the following steps:
s1, starting a power supply of the electric control box, and starting a self-checking program;
s2, each material shifting driving piece sequentially drives the corresponding supporting piece to turn over and reset according to the conveying direction of the pipeline so as to detect the normal operation of the functions of the supporting piece;
s3, after receiving the self-checking signal, the clamping component carries out opening and closing clamping actions to detect the normal operation of the function;
s4, a servo motor of the pipeline supporting device receives a preset instruction and slides along the guide rail, the servo motor reciprocates twice on the guide rail and detects whether foreign matters exist in the guide rail;
s5, when the clamping assembly cannot be clamped, the supporting piece cannot be driven by the material stirring driving piece to turn over or the servo motor is blocked and cannot advance, the electric control box controls the audible and visual alarm to give an audible and visual alarm, and simultaneously prompts a fault position and a recovery method on a screen of the electric control box for warning and prompting an operator to check and maintain;
s6, finishing self-checking;
s7, marking the pipeline, placing the pipeline on the pipeline supporting device, enabling the pipeline to pass through the pipeline correcting device, and enabling one end of the pipeline to be clamped by a clamping assembly on the servo motor;
s8, in the process that the servo motor advances along the guide rail, the pipeline correcting device corrects the deviation of the pipeline, and the corrected pipeline is marked by the marking machine;
s9, after the pipeline marking is finished, the pipeline is completely supported by the supporting piece, the clamping assembly releases the clamping of the pipeline at the moment, and the material poking driving piece drives the supporting piece to turn over, so that the pipeline is separated from the production line;
s10, repeating the actions of the steps S7-S9 to realize continuous marking of the pipeline;
and S11, when the whole machine is completely shut down and restarted, the whole machine repeats the work of the steps S1-S10.
Due to the adoption of the structure, compared with the prior art, the invention has the technical progress that: the pipeline sequentially enters the pipeline conveying device, the pipeline correcting device and the pipeline supporting device, and marking operation of the pipeline is completed after the pipeline is completely separated from the pipeline correcting device; when the pipeline passes through the pipeline correcting device, the first correcting component and the second correcting component are driven by the driving mechanism to convey the pipeline, and the first correcting component and the second correcting component correct the pipeline in the conveying process, so that the problem that the pipeline deflects or rotates in the conveying and marking processes is solved, and the marking qualified rate is improved in the marking process; the working method of the invention is divided into two parts, the first part is a self-checking procedure of the equipment, the self-checking is to detect whether each part has faults or not so as to prevent accidents in the marking operation process, and the second part is a normal operation marking procedure to realize the marking assembly line operation; in conclusion, the invention avoids the problem of deflection or autorotation of the pipeline in the conveying and marking processes, thereby improving the qualification rate of the pipeline marking.
Drawings
The accompanying drawings, which are included to provide a further understanding of the invention and are incorporated in and constitute a part of this specification, illustrate embodiments of the invention and together with the description serve to explain the principles of the invention and not to limit the invention.
In the drawings:
FIG. 1 is a schematic structural diagram of an embodiment of the present invention;
FIG. 2 is a schematic structural diagram of a pipeline supporting device according to an embodiment of the present invention;
FIG. 3 is a schematic structural diagram of a pipeline transportation device according to an embodiment of the present invention;
FIG. 4 is a sectional view showing an axial structure of a transfer wheel according to an embodiment of the present invention;
FIG. 5 is a schematic structural diagram of a pipeline correction device according to an embodiment of the present invention;
FIG. 6 is a side view of a pipeline correction device in accordance with an embodiment of the present invention;
FIG. 7 is a front view of a pipeline correction device according to an embodiment of the present invention;
FIG. 8 is a schematic structural diagram of a first correcting element according to an embodiment of the present invention;
FIG. 9 is a top view of a first correcting assembly according to an embodiment of the present invention;
FIG. 10 is a side view of a first correction assembly in accordance with an embodiment of the present invention;
FIG. 11 is a schematic structural diagram of a second correcting component according to the embodiment of the invention;
FIG. 12 is a top view of a second correcting assembly according to the embodiment of the invention;
FIG. 13 is a side view of a second correcting assembly according to the embodiment of the invention;
FIG. 14 is a schematic view of the connection between the support member and the stirring drive member according to the embodiment of the present invention;
fig. 15 is a schematic structural view of the connection between the servo motor and the pipeline clamp plate according to the embodiment of the present invention.
Labeling components: 100-a conveying frame, 101-a conveying wheel, 102-an annular groove, 103-a mounting rod, 104-a limiting cover, 200-a pipeline correcting device, 201-a machine body, 202-a first connecting part, 203-a first vertical double roller, 204-a second vertical double roller, 205-a first conveying double roller, 206-a transmission plate, 207-a third spring, 208-a lifting cylinder, 209-a second spring, 210-a first spring, 211-a second connecting part, 212-a connecting rod, 213-a sixth spring, 214-a fixing frame, 215-a third vertical double roller, 216-a fourth vertical double roller, 217-a second conveying double roller, 218-a conveying channel, 219-an adjusting plate, 220-a first inclined plate, 221-a second inclined plate, 222-a bisecting plate, 223-a fourth spring, 224-a fifth spring, 225-a power motor, 226-a driving wheel, 227-a first driven wheel, 228-a second driven wheel, 300-a marking machine, 400-a supporting frame, 500-a guide rail, 600-a servo motor, 601-a pipeline clamping plate, 602-a clamping plate cylinder, 700-a supporting piece, 701-a bending part, 702-a supporting wheel, 703-a swing arm cylinder and 800-a control box.
Detailed Description
Preferred embodiments of the present invention will be described below with reference to the accompanying drawings. It should be understood that the preferred embodiments described herein are for purposes of illustration and explanation only and are not intended to limit the present invention.
The invention discloses novel scale code spraying equipment, which comprises a pipeline conveying device, a pipeline correcting device 200 and a pipeline supporting device which are sequentially arranged along the conveying direction of a pipeline, wherein a marking machine 300 is arranged between the pipeline correcting device 200 and the pipeline supporting device, as shown in figures 1 and 5-7. Wherein, device 200 is corrected to the pipeline includes that first correction subassembly, second correct subassembly and actuating mechanism, and first correction subassembly and second correct the subassembly and install on organism 201 to the two sets gradually along the direction of delivery of pipeline, actuating mechanism install on organism 201 and correct the subassembly transmission with first correction subassembly and second and be connected, and first correction subassembly and second correct the subassembly and construct transfer passage 218. The first correcting component and the second correcting component are driven by the driving mechanism to act, so that the pipeline is marked by the marking device after passing through the conveying channels 218 of the first correcting component and the second correcting component, and the pipeline is corrected after passing through the first correcting component and the second correcting component. The working principle and the advantages of the invention are as follows: the pipeline sequentially enters the pipeline conveying device, the pipeline correcting device 200 and the pipeline supporting device, and marking operation of the pipeline is completed after the pipeline is completely separated from the pipeline correcting device 200; when the pipeline passes through the pipeline correcting device 200, the first correcting component and the second correcting component are driven by the driving mechanism to convey the pipeline, and meanwhile, the first correcting component and the second correcting component correct the pipeline in the conveying process, so that the problem that the pipeline deflects or rotates in the conveying and marking processes is solved, and the marking qualification rate is improved in the marking process; in conclusion, the invention avoids the problem of deflection or autorotation of the pipeline in the conveying and marking processes, thereby improving the qualification rate of the pipeline marking.
As a preferred embodiment of the present invention, as shown in fig. 3 to 4, the pipeline conveying apparatus includes a conveying frame 100, a plurality of conveying wheels 101 are rotatably mounted on the conveying frame 100, the conveying wheels 101 are arranged at intervals along a conveying direction of the pipeline, an annular groove 102 recessed inward in a radial direction thereof is formed on a circumferential surface of each conveying wheel 101, and the pipeline is fitted at a corresponding portion of the annular groove 102. Wherein, a mounting rod 103 is coaxially mounted at the central position of the conveying wheel 101, and the mounting rod 103 is rotatably connected with the conveying frame 100. In order to facilitate the pipeline to smoothly enter the pipeline correcting device 200, the limiting cover 104 is installed on the conveying frame 100 and at the discharge end of the pipeline conveying device, and the caliber of the limiting cover 104 is reduced along the conveying direction of the pipeline.
As a preferred embodiment of the present invention, as shown in fig. 8-10, the first correcting assembly comprises a first vertical pair of rollers 203, a second vertical pair of rollers 204, and two first connecting portions 202 disposed one above the other, and one of the two first connecting portions 202 is rotatably connected to the machine body 201, and each of the first connecting portions 202 comprises two first connecting plates which are connected in an intersecting manner. The first vertical pair of rollers 203 and the second vertical pair of rollers 204 are both installed between the two first connecting portions 202 and are arranged at intervals along the conveying direction of the pipeline, and the rollers a constituting the first vertical pair of rollers 203 and the second vertical pair of rollers 204 are respectively installed at the corresponding end portions of the first connecting plates. After the tubing passes through the delivery channel 218, the tubing is corrected without spinning or deflecting. In order to adapt to pipelines with different pipe diameters, that is, the first correcting assembly can be radially self-adjusted for pipelines with different pipe diameters, specifically, each first connecting plate positioned above is connected with the machine body 201 through a first spring 210, and each first connecting plate positioned below is connected with the machine body 201 through a second spring 209. Thus, when the pipe diameter of the conveyed pipeline changes, the two first connection plates of the first connection part 202 are opened or closed by a certain angle, and at the same time, the first spring 210 and the second spring 209 are elastically deformed correspondingly to ensure the limitation of the roller a on the pipeline. A first conveying double-roller 205 is arranged on the machine body 201 and between the first vertical double-roller 203 and the second vertical double-roller 204, two rollers B for constructing the first conveying double-roller 205 are arranged up and down, each roller B is horizontally arranged, and the axis of each roller B is vertical to the axis of the roller A; wherein, two running roller B alternatives rotate with two driving plates 206 and be connected, and this running roller B's both ends rotate respectively and connect on two driving plates 206, and the one end of every driving plate 206 is articulated with the lateral wall of the corresponding side of organism 201, and the other end of driving plate 206 is connected with organism 201 through the third spring 207 of vertical setting, installs the lift cylinder 208 of vertical setting at the lower extreme of driving plate 206 and with the corresponding department of third spring 207. The purpose of arranging the first conveying pair rollers 205 is to convey the pipeline and limit the position of the pipeline in the other direction so as to avoid the pipeline from deflecting in the direction, and due to the arrangement of the third spring 207 and the lifting cylinder 208, when the pipe diameter of the pipeline changes, the corresponding roller B moves downwards or upwards, and further the transmission plate 206 also moves correspondingly, and the third spring 207 and the lifting cylinder 208 are used for supporting the transmission plate 206 so as to avoid the transition of the displacement of the transmission plate 206, so that the limitation and the rolling propulsion of the pipeline by the first conveying pair rollers 205 are ensured.
As a preferred embodiment of the present invention, as shown in fig. 11 to 13, the second correcting assembly includes a fixed frame 214 and an equal division correcting unit, the equal division correcting unit is mounted on the fixed frame 214, and the equal division correcting unit is connected with the machine body 201. The equant deviation rectifying unit comprises two groups of second conveying double rollers 217 and two second connecting parts 211 which are arranged up and down, a third vertical double roller 215 and a fourth vertical double roller 216 are arranged on the two second connecting parts 211, and the third vertical double roller 215 and the fourth vertical double roller 216 are arranged at intervals along the conveying direction of the pipeline. The two second conveying pair rollers 217 are installed on the machine body 201, the two second conveying pair rollers 217 are arranged at intervals along the conveying direction of the pipeline, and one of the two second conveying pair rollers 217 is in transmission connection with the driving mechanism. The pipeline is carried and gets into the second through first correction subassembly and corrects the subassembly, and the second is corrected the third vertical pair roller 215 and the fourth vertical pair roller 216 of subassembly and is restricted the left and right direction of pipeline, and two sets of second carry pair rollers 217 to restrict the upper and lower direction of pipeline and impel the pipeline, and the second is corrected the subassembly and is cooperated first correction subassembly like this and has realized the function of rectifying of pipeline, and then prevents that follow-up marking from appearing the deviation.
As a preferred embodiment of the present invention, the second connecting portion 211 includes two second connecting plates arranged side by side, the second connecting plates located on the same side on the two second connecting portions 211 are connected by a connecting rod 212, and the ends of the rollers C forming the third vertical pair of rollers 215 and the fourth vertical pair of rollers 216 are respectively rotatably connected to the corresponding second connecting plates. Specifically, the rollers D on the upper portion of the two rollers D forming the second conveying pair roller 217 are connected to the machine body 201, two ends of the rollers D on the lower portion are respectively rotatably connected with an adjusting plate 219, a first inclined plate 220 and a second inclined plate 221 are respectively connected between the machine body 201 and the rollers D on the lower portion, the first inclined plate 220 and the second inclined plate 221 are arranged in parallel, a bisecting plate 222 is hinged to the middle of the first inclined plate 220 or the second inclined plate 221, and one end of the bisecting plate 222 is fixedly connected with the fixed frame 214. Wherein, a fourth spring 223 and a fifth spring 224 are respectively installed at positions of the body 201 corresponding to the first swash plate 220 and the second swash plate 221, and a sixth spring 213 is provided between the two second connection plates of the second connection portion 211. The fourth spring 223 and the fifth spring 224 have the functions that when the pipe diameter of the conveyed pipeline changes, the distance between the rollers C of the third vertical pair roller 215 is unchanged, the distance between the rollers C of the fourth vertical pair roller 216 is changed adaptively, and the sixth spring 213 is elastically deformed correspondingly to ensure that the rollers C limit the pipeline; meanwhile, the roller D positioned below the second conveying pair roller 217 is vertically displaced, the displacement of the roller D capable of moving up and down is adapted to the pipe diameter under the action of the first inclined plate 220, the second inclined plate 221 and the halving plate 222, and the fourth spring 223 and the fifth spring 224 are elastically deformed correspondingly, so that the limitation on the pipeline is ensured, the stability of pipeline conveying and marking is ensured, and the problems of deflection and rotation are avoided.
As a preferred embodiment of the present invention, as shown in fig. 5, the driving mechanism includes a power motor 225 mounted on the body 201, a driving pulley 226 is mounted on an output shaft of the power motor 225, a first driven pulley 227 is mounted on one end of the roller B positioned above the first conveying pair roller 205, a second driven pulley 228 is mounted on one of the two second conveying pair rollers 217, the second driven pulley 228 is mounted on one end of the roller D positioned above the second conveying pair roller 217, and the driving pulley 226, the first driven pulley 227 and the second driven pulley 228 are in transmission connection.
As a preferred embodiment of the present invention, as shown in fig. 2 and 14 to 15, the pipeline supporting device includes a supporting frame 400 and a plurality of supporting members 700, wherein the supporting frame 400 is disposed at a blanking section of the marking device, the plurality of supporting members 700 are mounted on the supporting frame 400, and after the pipeline passes through the marking device, the pipeline is supported by the supporting members 700. Each support member 700 is hinged to the support frame 400, and a material-shifting driving member is disposed between the support frame 400 and the support member 700, and the support member 700 is driven by the material-shifting driving member to be located above the support frame 400 or turned over to be biased to one side of the guide rail 500. The working principle and the advantages of the embodiment are as follows: the pipeline is marked by the marking equipment and then gradually extends to the support frame 400, in the process, after the pipeline reaches the corresponding support member 700, the support member 700 is driven by the material stirring driving member to change from a turning state to a pipeline supporting state, after the pipeline is completely marked, each material stirring driving member drives the corresponding support member 700 to turn synchronously, so that the pipeline is separated from the support member 700, and then the material stirring driving member drives the support member 700 to reset, so that the next pipeline is supported; the embodiment supports the pipeline part marked by the marking equipment, avoids the problem that the pipeline is bent under the action of gravity, and is convenient for the pipeline which is marked to automatically separate from the support frame 400.
As a preferred embodiment of the present invention, as shown in fig. 2, a guide rail 500 extending in the conveying direction of the pipeline is mounted on the support frame 400, a servo motor 600 is slidably mounted on the guide rail 500, an inductor is mounted on the servo motor 600, and position sensors are mounted on the guide rail 500 or the support frame 400 at intervals in the extending direction of the guide rail 500. Before marking, the controller controls each material shifting driving piece to drive the corresponding supporting piece 700 to turn over, and the supporting piece 700 is reset after turning over, so that the normal operation of the supporting piece 700 is detected; thereafter, the controller controls the operation of the servo motor 600, and the servo motor 600 travels along the guide rail 500, and further detects whether or not a foreign object is present on the guide rail 500 as the servo motor 600 travels on the guide rail 500. In this embodiment, in order to facilitate the transportation of the pipeline on the supporting frame 400, as shown in fig. 15, a clamping assembly is installed on the servo motor 600, the clamping assembly includes a pair of pipeline clamping plates 601, each pipeline clamping plate 601 is driven by a clamping plate cylinder 602 respectively, and then the end of the pipeline is clamped, and the servo motor 600 advances on the guide rail 500, thereby realizing the stable transportation of the pipeline at the upper end of the supporting frame 400, after the marking of the pipeline is completed, that is, the pipeline is completely supported by the supporting member 700, the clamping plate cylinder 602 drives the pipeline clamping plates 601 to loosen the pipeline, and then the material stirring driving member connected on each supporting member 700 drives the supporting member 700 to overturn, and further enabling the pipeline to be separated from the supporting member 700.
As a preferred embodiment of the present invention, as shown in fig. 14, the support member 700 includes a support arm having one end hinged to the support frame 400, and a support wheel 702 mounted at one end of the support arm, and the pipe to be marked is conveyed to be located at the upper end of the support wheel 702. The support arm has a curved portion 701 curved upward of the guide rail 500, and the support wheel 702 is rotatably attached to an end portion of the curved portion 701. In order to avoid the pipeline from separating from the supporting wheel 702 during the conveying process, the embodiment takes the measures that the radial length of the middle part of the supporting wheel 702 is smaller than the radial lengths of the two sides of the supporting wheel 702, and the pipeline is positioned at the concave position of the middle part of the supporting wheel 702. The material stirring driving member is a swing arm cylinder 703 arranged obliquely, one end of the swing arm cylinder 703 is hinged to the supporting member 700, and the other end of the swing arm cylinder 703 is hinged to the supporting frame 400.
The invention also discloses a working method of the novel scale code spraying equipment, which comprises the following steps:
s1, starting the power supply of the electric control box 800, and starting a self-checking program;
s2, each material shifting driving piece sequentially drives the corresponding supporting piece 700 to turn over and reset according to the conveying direction of the pipeline so as to detect the normal operation of the functions of the supporting piece;
s3, after receiving the self-checking signal, the clamping component carries out opening and closing clamping actions to detect the normal operation of the function;
s4, the servo motor 600 of the pipeline supporting device receives a preset instruction and slides along the guide rail 500, the servo motor 600 reciprocates twice on the guide rail 500, and whether foreign matters exist in the guide rail 500 is detected;
s5, when the clamping assembly cannot be clamped, the supporting piece 700 cannot be driven by the material stirring driving piece to turn over or the servo motor 600 is stuck and cannot advance, the electric control box 800 controls the audible and visual alarm to give an audible and visual alarm, and simultaneously prompts an operator to check and maintain the fault position and the recovery method on a screen of the electric control box 800;
s6, finishing self-checking;
s7, marking the pipeline, placing the pipeline on the pipeline supporting device, enabling the pipeline to penetrate through the pipeline correcting device 200, and enabling one end of the pipeline to be clamped by a clamping assembly on the servo motor 600;
s8, in the process that the servo motor 600 moves along the guide rail 500, the pipeline correcting device 200 corrects the deviation of the pipeline, and the corrected pipeline is marked by the marking machine 300;
s9, after the pipeline marking is finished, the pipeline is completely supported by the supporting piece 700, the clamping assembly releases the clamping of the pipeline at the moment, and the material poking driving piece drives the supporting piece 700 to turn over, so that the pipeline is separated from the production line;
s10, repeating the actions of the steps S7-S9 to realize continuous marking of the pipeline;
and S11, when the whole machine is completely shut down and restarted, the whole machine repeats the work of the steps S1-S10.
The working method of the invention is divided into two parts, the first part is a self-checking procedure of the equipment, the self-checking is to detect whether each part has faults or not so as to prevent accidents in the marking operation process, and the second part is a normal operation marking procedure to realize the marking assembly line operation.
Finally, it should be noted that: although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that changes may be made in the embodiments and/or equivalents thereof without departing from the spirit and scope of the invention. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the scope of the claims of the present invention.
Claims (10)
1. The utility model provides a novel scale spouts a yard equipment which characterized in that: include pipeline conveyor, pipeline correction device and pipeline strutting arrangement that the direction of delivery set gradually along the pipeline, in the pipeline is corrected and is provided with the marking machine between device and the pipeline strutting arrangement, and the pipeline is corrected the device and is set gradually first correction subassembly and second including installing on the organism and along the direction of delivery of pipeline and correct the subassembly, first correction subassembly and second are corrected the subassembly and are connected with the actuating mechanism transmission of installing on the organism, and first correction subassembly and second correct the subassembly and move through the actuating mechanism drive, and the pipeline corrects the subassembly through first correction subassembly and second.
2. The novel scale code spraying equipment according to claim 1, characterized in that: the pipeline conveying device comprises a plurality of conveying wheels which are rotatably arranged on the conveying frame at intervals along the conveying direction of the pipeline, an annular groove which is inwards sunken along the radial direction of the annular groove is formed on the circumferential surface of each conveying wheel, and the pipeline is matched with the corresponding part of the annular groove.
3. The novel scale code spraying equipment as claimed in claim 2, wherein: and a limiting cover is arranged on the conveying frame and at the discharge end of the pipeline conveying device, and the caliber of the limiting cover is reduced along the conveying direction of the pipeline.
4. The novel scale code spraying equipment according to claim 1, characterized in that: the first correcting assembly comprises two first connecting parts which are arranged up and down, one of the two first connecting parts is rotationally connected with the machine body, each first connecting part is a first connecting plate which is in cross-shearing connection, a first vertical pair roller and a second vertical pair roller are arranged between the two first connecting parts at intervals along the conveying direction of the pipeline, and each roller A which forms the first vertical pair roller and the second vertical pair roller is respectively arranged at the corresponding end part of the first connecting plate; each first connecting plate located above is connected with the machine body through a first spring, and each first connecting plate located below is connected with the machine body through a second spring.
5. The novel scale code spraying equipment according to claim 4, characterized in that: a first conveying double-roller is arranged on the machine body and between the first vertical double-roller and the second vertical double-roller, two rollers B for constructing the first conveying double-roller are arranged up and down, each roller B is horizontally arranged, and the axis of each roller B is vertical to the axis of the roller A; two running roller B alternative rotates with two driving plates to be connected, running roller B's both ends rotate respectively to be connected on two driving plates, each the one end of driving plate is articulated with the lateral wall of the corresponding side of organism, and the other end of driving plate is connected with the organism through the third spring of vertical setting, installs the lift cylinder of vertical setting in the lower extreme of driving plate and with the corresponding department of third spring.
6. The novel scale code spraying equipment according to claim 1, characterized in that: the second correcting component comprises a fixed frame and an equal division correcting unit arranged on the fixed frame, and the equal division correcting unit is connected with the machine body; the equal division deviation rectifying unit comprises two groups of second conveying double rollers and two second connecting parts which are arranged up and down, third vertical double rollers and fourth vertical double rollers are installed on the two second connecting parts at intervals along the conveying direction of the pipeline, the two second conveying double rollers are installed on the machine body and arranged at intervals along the conveying direction of the pipeline, and one of the two second conveying double rollers is in transmission connection with the driving mechanism; the second connecting portion comprises two second connecting plates which are arranged side by side, and the end portions of the rollers C forming the third vertical roller pair and the fourth vertical roller pair are respectively connected to the corresponding second connecting plates in a rotating mode.
7. The novel scale code spraying equipment according to claim 6, characterized in that: the roller D positioned at the upper part of the two rollers D forming the second conveying double rollers is connected with the machine body, two ends of the roller D positioned at the lower part are respectively and rotatably connected with an adjusting plate, a first inclined plate and a second inclined plate are respectively connected between the machine body and the two rollers D positioned at the lower part, the first inclined plate and the second inclined plate are arranged in parallel, a bisection plate is hinged to the middle position of the first inclined plate or the second inclined plate, and one end of the bisection plate is fixedly connected with the fixed frame; and a fourth spring and a fifth spring are respectively arranged at the corresponding positions of the machine body and the first inclined plate and the second inclined plate, and a sixth spring is arranged between the two second connecting plates of the second connecting part.
8. The novel scale code spraying equipment according to claim 1, characterized in that: the pipeline supporting device comprises a supporting frame arranged at a blanking section of the pipeline correcting device, a plurality of supporting pieces are arranged on the supporting frame, a pipeline is supported by the supporting pieces after passing through the marking equipment, each supporting piece is hinged with the supporting frame, a material shifting driving piece is arranged between the supporting frame and the supporting piece, and the supporting pieces are driven by the material shifting driving piece to be positioned above the supporting frame or turned over to be deviated to one side of the guide rail; the support frame is provided with a guide rail extending along the conveying direction of the pipeline, the guide rail is provided with a servo motor in a sliding manner, the servo motor is provided with a clamping assembly, and the guide rail or the support frame is provided with position sensors at intervals along the extending direction of the guide rail.
9. The novel scale code spraying equipment of claim 8, characterized in that: the material stirring driving piece is a swing arm cylinder which is obliquely arranged, one end of the swing arm cylinder is hinged to the supporting piece, and the other end of the swing arm cylinder is hinged to the supporting frame.
10. A working method of novel scale code spraying equipment is characterized by comprising the following steps:
s1, starting a power supply of the electric control box, and starting a self-checking program;
s2, each material shifting driving piece sequentially drives the corresponding supporting piece to turn over and reset according to the conveying direction of the pipeline so as to detect the normal operation of the functions of the supporting piece;
s3, after receiving the self-checking signal, the clamping component carries out opening and closing clamping actions to detect the normal operation of the function;
s4, a servo motor of the pipeline supporting device receives a preset instruction and slides along the guide rail, the servo motor reciprocates twice on the guide rail and detects whether foreign matters exist in the guide rail;
s5, when the clamping assembly cannot be clamped, the supporting piece cannot be driven by the material stirring driving piece to turn over or the servo motor is blocked and cannot advance, the electric control box controls the audible and visual alarm to give an audible and visual alarm, and simultaneously prompts a fault position and a recovery method on a screen of the electric control box for warning and prompting an operator to check and maintain;
s6, finishing self-checking;
s7, marking the pipeline, placing the pipeline on the pipeline supporting device, enabling the pipeline to pass through the pipeline correcting device, and enabling one end of the pipeline to be clamped by a clamping assembly on the servo motor;
s8, in the process that the servo motor advances along the guide rail, the pipeline correcting device corrects the deviation of the pipeline, and the corrected pipeline is marked by the marking machine;
s9, after the pipeline marking is finished, the pipeline is completely supported by the supporting piece, the clamping assembly releases the clamping of the pipeline at the moment, and the material poking driving piece drives the supporting piece to turn over, so that the pipeline is separated from the production line;
s10, repeating the actions of the steps S7-S9 to realize continuous marking of the pipeline;
and S11, when the whole machine is completely shut down and restarted, the whole machine repeats the work of the steps S1-S10.
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| CN113879005B (en) | 2022-05-31 |
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Effective date of registration: 20220527 Address after: 055350 No. 10, Xingye Road, Longyao Economic Development Zone, Xingtai City, Hebei Province Applicant after: MiBiao Technology Co.,Ltd. Address before: 055350 No. 10, Xingye Road, Longyao Economic Development Zone, Xingtai City, Hebei Province Applicant before: Zuo Haojie |