CN103208346A - Magnetizing equipment for rotors of compressors - Google Patents
Magnetizing equipment for rotors of compressors Download PDFInfo
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- CN103208346A CN103208346A CN2013101223568A CN201310122356A CN103208346A CN 103208346 A CN103208346 A CN 103208346A CN 2013101223568 A CN2013101223568 A CN 2013101223568A CN 201310122356 A CN201310122356 A CN 201310122356A CN 103208346 A CN103208346 A CN 103208346A
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Abstract
The invention relates to magnetizing equipment for rotors of compressors. The magnetizing equipment comprises a framework; an upright column is arranged on one side of the framework; a magnetizing mechanism is slidably connected to the upper portion of the upright column by a slide rail column, a rotor positioning device is arranged on the framework and is positioned below the magnetizing mechanism, an intelligent measuring and controlling mechanism is arranged on one side of the upper portion of the upright column, the magnetizing mechanism comprises a positioning mechanism, a lifting cylinder mechanism and a rotor driving mechanism are respectively arranged on the positioning mechanism, and a floating positioning head is arranged at the lower end of the positioning mechanism; and the rotor positioning device comprises a workpiece positioning mechanism and a binding post mechanism. The magnetizing equipment has the advantages that the magnetizing equipment can be operated easily and conveniently, the labor cost is saved, and the magnetizing efficiency and the magnetizing quality are improved; and an operator only needs to place a workpiece (a rotor of an inverter compressor) into a workpiece positioning seat, and the workpiece can be magnetized after a button is started, a charging power supply is automatically shut off after the workpiece is magnetized, the workpiece is automatically turned to a set angle and is automatically locked, and a mechanism returns to an original position.
Description
Technical field
The present invention relates to a kind of compressor drum magnetizing equipment.
Background technology
Present stage, household electrical appliances refrigeration product competition is growing more intense, and frequency-changeable compressor is energy-conservation with it, the advantage of low noise and fast-refrigerating is arisen at the historic moment; Compressor is the core component of refrigerator, and the in enormous quantities extensive use of frequency-changeable compressor in refrigerator is made will become a kind of development trend.A key link of frequency-changeable compressor manufacture process, exactly rotor is magnetized, present domestic associated compressor manufacturing enterprise is to the frequency-changeable compressor magnetizing, still based on manual operations, the manual operations inefficiency, cost of labor height, and quality instability, and the performance of rotor has decisive influence to the performance of final compressor, prior art lacks the automation equipment that rotor is magnetized, and has influenced the process of frequency-changeable compressor mass production.
Summary of the invention
The purpose of this invention is to provide a kind of compressor drum magnetizing equipment, the power supply that will magnetize inserts this equipment and specifies terminal, can realize the automatic location of frequency-changeable compressor rotor and magnetizes the realization High-efficient Production automatically.
The objective of the invention is to be achieved through the following technical solutions:
A kind of compressor drum magnetizing equipment, comprise frame, a side is provided with column on the described frame, described column top slidely connects the mechanism of magnetizing by the slide rail post, and the described mechanism's below frame that magnetizes is provided with the rotor positioner, and a side on described column top is provided with intelligent measurement and control mechanism, the described mechanism of magnetizing comprises support, described support is provided with detent mechanism, is respectively equipped with lift cylinder mechanism and rotor driving mechanism on the described detent mechanism, and the lower end of described detent mechanism is provided with unsteady positioning head; Described rotor positioner comprises moving rail, slidely connect workpiece detent mechanism and binding post mechanism on the described moving rail, one side of described workpiece detent mechanism and binding post mechanism is provided with mobile location mechanism, described workpiece detent mechanism top is provided with workpiece clamping mechanism, and an end of described workpiece clamping mechanism is fixedly connected on the column.
Further, described detent mechanism is slidingly connected by guide assembly and slide rail post.One side of described rotor driving mechanism bottom is provided with the location identifier, and described location identifier is fixed on the detent mechanism.
Further, the below of described lift cylinder mechanism is provided with cylinder buffering mechanism, and described cylinder buffering cylinder is fixedly connected on the column.Be provided with between described cylinder buffering mechanism and the workpiece clamping mechanism and measure position workpiece inductive switch.
Further, described lift cylinder mechanism, rotor driving mechanism, the positioning head that floats, workpiece detent mechanism, binding post mechanism, mobile location mechanism, location identifier and measure a position workpiece inductive switch and all be connected with intelligent measurement and control mechanism by control line.
Beneficial effect of the present invention is: easy and simple to handle, save human cost, and improved magnetize efficient and the quality that magnetizes; The operator only needs workpiece (frequency-changeable compressor rotor) is put into the workpiece positioning seat, and start button can magnetize, the back cut-out charge power supply automatically that finishes that magnetizes, and workpiece goes to set angle automatically and automatically locks, and original position is return by mechanism.
Description of drawings
With reference to the accompanying drawings the present invention is described in further detail below.
Fig. 1 is the structural representation of the described compressor drum magnetizing equipment of the embodiment of the invention;
Fig. 2 is the end view of the described compressor drum magnetizing equipment of the embodiment of the invention;
Fig. 3 is the front view of the described compressor drum magnetizing equipment of the embodiment of the invention.
Among the figure:
1, frame; 2, column; 3, cylinder buffering mechanism; 4, guide assembly; 5, support; 6, slide rail post; 7, lift cylinder mechanism; 8, rotor driving mechanism; 9, detent mechanism; 10, unsteady positioning head; 11, measure position workpiece inductive switch; 12, location identifier; 13, workpiece clamping mechanism; 14, workpiece detent mechanism; 15, binding post mechanism; 16, mobile location mechanism; 17, moving rail; 18, intelligent measurement and control mechanism; 19, the mechanism of magnetizing; 20, rotor positioner.
Embodiment
As Figure 1-3, the described a kind of compressor drum magnetizing equipment of the embodiment of the invention, comprise frame 1, a side is provided with column 2 on the described frame 1, described column 2 tops slidely connect the mechanism 19 of magnetizing by slide rail post 6, the described 19 times methods, racks 1 of mechanism that magnetize are provided with rotor positioner 20, one side on described column 2 tops is provided with intelligent measurement and control mechanism 18, the described mechanism 19 of magnetizing comprises support 5, described support 5 is provided with detent mechanism 9, be respectively equipped with lift cylinder mechanism 7 and rotor driving mechanism 8 on the described detent mechanism 9, the lower end of described detent mechanism 9 is provided with the positioning head 10 that floats; Described rotor positioner 20 comprises moving rail 17, slidely connect workpiece detent mechanism 14 and binding post mechanism 15 on the described moving rail 17, one side of described workpiece detent mechanism 14 and binding post mechanism 15 is provided with mobile location mechanism 16, described workpiece detent mechanism 14 tops are provided with workpiece clamping mechanism 13, and an end of described workpiece clamping mechanism 13 is fixedly connected on the column 2.Described detent mechanism 9 is slidingly connected by guide assembly 4 and slide rail post 6.One side of described rotor driving mechanism 8 bottoms is provided with location identifier 12, and described location identifier 12 is fixed on the detent mechanism 9.The below of described lift cylinder mechanism 7 is provided with cylinder buffering mechanism 3, and described cylinder buffering mechanism 3 is fixedly connected on the column 2.Be provided with between described cylinder buffering mechanism 3 and the workpiece clamping mechanism 13 and measure position workpiece inductive switch 11.Described lift cylinder mechanism 7, rotor driving mechanism 8, the positioning head 10 that floats, workpiece detent mechanism 14, binding post mechanism 15, mobile location mechanism 16, location identifier 12 and measure a position workpiece inductive switch 11 and all be connected with intelligent measurement and control mechanism 18 by control line.
A kind of compressor drum magnetizing equipment provided by the invention, wherein lift cylinder mechanism 7, rotor driving mechanism 8, the positioning head 10 that floats, location identifier 12 and a measurement position workpiece inductive switch 11 all are production or checkout equipments commonly used during compressor is produced, workpiece detent mechanism 14,16 suitable mechanical structures of need of binding post mechanism 15 and mobile location mechanism, can reach corresponding location and the clamping effect gets final product, and locate, clamping, location move etc., and structure is that mechanical field is commonly used, do not give unnecessary details one by one at this.Said mechanism is all by intelligent measurement and control mechanism 18 control, intelligent measurement and control mechanism 18 select suitable electrical apparatus control systems or other control system all can, preferred PLC control realizes the automation of the whole process that magnetizes by intelligent measurement and control mechanism 18.
A kind of compressor drum magnetizing equipment provided by the invention, its operation principle is: when operate as normal, the operator puts into workpiece detent mechanism 14 with a workpiece (frequency-changeable compressor rotor), simultaneously the workpiece junction block is pressed into binding post mechanism 15, mobile location mechanism 16 has detected automatically mobile location mechanism 16 behind the workpiece, move to the measurement position along moving rail 17, measure a position workpiece inductive switch 11 detect workpiece enter measure the position after, 13 pairs of workpiece of starting workpiece clamping mechanism advance just to locate the heart, 7 actions of lift cylinder mechanism drive detent mechanism 9 then, unsteady positioning head 10 and location identifier 12 move downward, and touch workpiece; Buffering when cylinder buffering mechanism 3 is used for positioning head 10 grades of floating are moved down during final location, after the positioning head 10 that floats touches workpiece, start rotor driving mechanism 8, the drive workpiece slowly runs and finds the location notch of workpiece to the positioning head 10 that floats, after location identifier 12 confirms that the location is reliable, the position that magnetize the first time that rotor driving mechanism 8 automatic control rotors forward workpiece to be needed, intelligent measurement and control mechanism 18 starts magnetizes, the automatic power supply that magnetizes that cuts off in back that finishes magnetizes for the first time, rotor turns to second set angle position automatically, begin second angle again and magnetize, the automatic power supply that magnetizes that cuts off in back that finishes that magnetizes, whole magnetizing finishes.7 actions of lift cylinder mechanism drive detent mechanism 9, positioning head 10 and location identifier 12 returns float, 15 actions of binding post mechanism break away from workpiece junction block and binding post mechanism 15, workpiece clamping mechanism 13 returns, mobile location mechanism 16 returns, the whole process that magnetizes finishes.
The present invention is not limited to above-mentioned preferred forms; anyone can draw other various forms of products under enlightenment of the present invention; no matter but do any variation in its shape or structure; every have identical with a application or akin technical scheme, all drops within protection scope of the present invention.
Claims (6)
1. compressor drum magnetizing equipment, comprise frame (1), the last side of described frame (1) is provided with column (2), described column (2) top slidely connects the mechanism of magnetizing (19) by slide rail post (6), the described mechanism of magnetizing (19) methods, rack (1) down is provided with rotor positioner (20), and it is characterized in that: a side on described column (2) top is provided with intelligent measurement and control mechanism (18); The described mechanism of magnetizing (19) comprises support (5), described support (5) is provided with detent mechanism (9), be respectively equipped with lift cylinder mechanism (7) and rotor driving mechanism (8) on the described detent mechanism (9), the lower end of described detent mechanism (9) is provided with unsteady positioning head (10); Described rotor positioner (20) comprises moving rail (17), slidely connect workpiece detent mechanism (14) and binding post mechanism (15) on the described moving rail (17), one side of described workpiece detent mechanism (14) and binding post mechanism (15) is provided with mobile location mechanism (16), described workpiece detent mechanism (14) top is provided with workpiece clamping mechanism (13), and an end of described workpiece clamping mechanism (13) is fixedly connected on the column (2); Described lift cylinder mechanism (7), rotor driving mechanism (8), float positioning head (10), workpiece detent mechanism (14), binding post mechanism (15) and mobile location mechanism (16) all are connected with intelligent measurement and control mechanism (18) by control line.
2. compressor drum magnetizing equipment according to claim 1 is characterized in that: described detent mechanism (9) is slidingly connected by guide assembly (4) and slide rail post (6).
3. compressor drum magnetizing equipment according to claim 2 is characterized in that: a side of described rotor driving mechanism (8) bottom is provided with location identifier (12), and described location identifier (12) is fixed on the detent mechanism (9).
4. compressor drum magnetizing equipment according to claim 3, it is characterized in that: the below of described lift cylinder mechanism (7) is provided with cylinder buffering mechanism (3), and described cylinder buffering mechanism (3) is fixedly connected on the column (2).
5. compressor drum magnetizing equipment according to claim 4 is characterized in that: be provided with between described cylinder buffering mechanism (3) and the workpiece clamping mechanism (13) and measure position workpiece inductive switch (11).
6. according to each described compressor drum magnetizing equipment of claim 1-5, it is characterized in that: location identifier (12) all is connected with intelligent measurement and control mechanism (18) by control line with a measurement position workpiece inductive switch (11).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310122356.8A CN103208346B (en) | 2013-04-10 | 2013-04-10 | A kind of compressor drum magnetizing equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310122356.8A CN103208346B (en) | 2013-04-10 | 2013-04-10 | A kind of compressor drum magnetizing equipment |
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| Publication Number | Publication Date |
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| CN103208346A true CN103208346A (en) | 2013-07-17 |
| CN103208346B CN103208346B (en) | 2015-09-30 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201310122356.8A Expired - Fee Related CN103208346B (en) | 2013-04-10 | 2013-04-10 | A kind of compressor drum magnetizing equipment |
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| Country | Link |
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| CN (1) | CN103208346B (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104483640A (en) * | 2014-12-18 | 2015-04-01 | 重庆吉力芸峰实业(集团)有限公司 | Device and method for automatically magnetizing and testing magnetic motor rotors |
| CN105947558A (en) * | 2016-06-22 | 2016-09-21 | 苏州赛腾精密电子股份有限公司 | Feeding conveyor device and magnetizer |
| CN109273198A (en) * | 2018-10-19 | 2019-01-25 | 宁波数创磁业有限公司 | A kind of intelligence magnetizer |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4470094A (en) * | 1980-07-14 | 1984-09-04 | Electro-Matic Products Co. | Demagnetizing apparatus and method |
| CN2087377U (en) * | 1991-05-03 | 1991-10-23 | 曾自旺 | Plane rotary type permanent magnet demagnetiser |
| CN2222396Y (en) * | 1994-09-05 | 1996-03-13 | 电子工业部第三十三研究所 | Demagnetising device for floppy disc |
| CN2476085Y (en) * | 2001-05-15 | 2002-02-06 | 建准电机工业股份有限公司 | Magnetizing device for rotor ring magnet |
| CN203311968U (en) * | 2013-04-10 | 2013-11-27 | 机科发展科技股份有限公司 | Compressor rotor magnetizing device |
-
2013
- 2013-04-10 CN CN201310122356.8A patent/CN103208346B/en not_active Expired - Fee Related
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4470094A (en) * | 1980-07-14 | 1984-09-04 | Electro-Matic Products Co. | Demagnetizing apparatus and method |
| CN2087377U (en) * | 1991-05-03 | 1991-10-23 | 曾自旺 | Plane rotary type permanent magnet demagnetiser |
| CN2222396Y (en) * | 1994-09-05 | 1996-03-13 | 电子工业部第三十三研究所 | Demagnetising device for floppy disc |
| CN2476085Y (en) * | 2001-05-15 | 2002-02-06 | 建准电机工业股份有限公司 | Magnetizing device for rotor ring magnet |
| CN203311968U (en) * | 2013-04-10 | 2013-11-27 | 机科发展科技股份有限公司 | Compressor rotor magnetizing device |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104483640A (en) * | 2014-12-18 | 2015-04-01 | 重庆吉力芸峰实业(集团)有限公司 | Device and method for automatically magnetizing and testing magnetic motor rotors |
| CN104483640B (en) * | 2014-12-18 | 2017-03-08 | 重庆吉力芸峰实业(集团)有限公司 | Magneto rotor automatic magnetism-charging test device and its method for testing that magnetizes |
| CN105947558A (en) * | 2016-06-22 | 2016-09-21 | 苏州赛腾精密电子股份有限公司 | Feeding conveyor device and magnetizer |
| CN105947558B (en) * | 2016-06-22 | 2019-04-09 | 苏州赛腾精密电子股份有限公司 | Feeding transmitting device and magnet charger |
| CN109273198A (en) * | 2018-10-19 | 2019-01-25 | 宁波数创磁业有限公司 | A kind of intelligence magnetizer |
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| Publication number | Publication date |
|---|---|
| CN103208346B (en) | 2015-09-30 |
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