CN202639720U - Series welding and positioning equipment of solar battery piece - Google Patents

Series welding and positioning equipment of solar battery piece Download PDF

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Publication number
CN202639720U
CN202639720U CN2012203147697U CN201220314769U CN202639720U CN 202639720 U CN202639720 U CN 202639720U CN 2012203147697 U CN2012203147697 U CN 2012203147697U CN 201220314769 U CN201220314769 U CN 201220314769U CN 202639720 U CN202639720 U CN 202639720U
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CN
China
Prior art keywords
tooth
series welding
positioning
solar battery
positioning equipment
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Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
CN2012203147697U
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Chinese (zh)
Inventor
沈元仲
沈亨春
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Shenzhen Suoyang New Energy Co Ltd
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Shenzhen Suoyang New Energy Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
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Priority to CN2012203147697U priority Critical patent/CN202639720U/en
Application granted granted Critical
Publication of CN202639720U publication Critical patent/CN202639720U/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/50Manufacturing or production processes characterised by the final manufactured product

Abstract

The utility model provides series welding and positioning equipment of a solar battery piece; and the technical aims to provide the series welding and positioning equipment of the solar battery piece, which has the advantages of high efficiency, high reliability, high automation, high cost performance and low fragment rate. The series welding and positioning equipment of the solar battery piece comprises a base and the base is provided with a positioning mechanism; the positioning mechanism comprises a fixed positioning tooth and a movable positioning tooth; the fixed positioning tooth and the movable positioning tooth are respectively vertical to a standard line of the base; the fixed positioning tooth and the movable positioning tooth are provided with downward displacement mechanisms; and the positioning mechanism is connected with a control cabinet. According to the series welding and positioning equipment of the solar battery slice, a traditional full-manual mode is changed into a mechanical positioning mode and the production efficiency and the product yield are greatly improved; and the series welding and positioning equipment is applicable to production of a solar battery.

Description

Solar battery sheet series welding positioning equipment
Technical field
The utility model relates to a kind of series welding positioning equipment, in particular, relates to a kind of solar battery sheet series welding positioning equipment.
Background technology
In the prior art, the complete production process of solar cell is: silicon materials-crystal pulling, ingot casting-former silicon chip-cleaning, diffusion, etching, PE, serigraphy, sintering-solar battery sheet-sorting, single weldering, series welding, lamination, lamination, test, frame up-solar components-dress support, assembly series connection, assembly are in parallel, inversion control-solar power system.In the production process, the series welding operation is very important and than indispensable technical process together.All play vital effect for the production efficiency of whole assembly production and assembly finished product outward appearance and photoelectric transformation efficiency.Non-standard assembly after the section, the conventional manual series welding does not have the production model of standard, because the length width of section changes with client's demand, generally can adopt first cartridge paper then drawing to be affixed on that the series welding personnel weld battery-arrangements according to the drawing model on the work top.Full manual production pattern randomness like this is very strong, and human factor fragmentation rate very large on the impact of production effect, that produce is very high.The cell piece of every kind of width all will carry out drawing protract, and the access times of drawing are limited, and designer's the duplication of labour has reduced the technology utilization rate.Series welding operating personnel positioning accuracy on drawing is relatively poor, also will spend the long time, makes the cell piece behind the series welding be difficult to the unified follow-up lamination procedure that affected again.
Summary of the invention
Technical purpose of the present utility model be overcome in the prior art have poor efficiency, high fragmentation rate, artificial deviations in the cell piece series welding process, artificial positioning time is long, the drawing access times are limited, the technical problem of the cell piece poor consistency behind the series welding, a kind of high efficiency, high reliability, high automation, high performance-price ratio are provided, hang down the solar battery sheet series welding positioning equipment of fragmentation rate.
For realizing above technical purpose, the technical solution of the utility model is
Solar battery sheet series welding positioning equipment, include base, described base is provided with detent mechanism, detent mechanism includes stationary positioned tooth and running fix tooth, described running fix tooth arranges with the base datum line is vertical respectively with the stationary positioned tooth, running fix tooth and stationary positioned tooth are provided with downward displacement mechanism, and described detent mechanism is connected with control cabinet.
Described downward displacement mechanism is by air cylinder driven.
Described cylinder is connected with floor push.
Described control cabinet has temperature controller button motor control switch and total power switch.
Described stationary positioned tooth and running fix tooth are the upward opening structure.
On the described base datum line is arranged, as long as with the parallel datum line that is close in the cell piece edge in the series welding, can guarantee that just every cell piece side in the series welding process at same straight line, has solved the problem of manual location cell piece upper/lower electrode.
The base middle part has three 165mm*7mm grooves, the two registration teeth that cooperate detent mechanism, the cell piece of any width can be located fast, the simultaneously arrangement according to battery requires to adjust arbitrarily its cell piece spacing, and the battery strings that series welding is gone out has uniformity and the standardization effect of height.Be furnished with special spacing module for the cell piece that different in width is arranged in a string, can guarantee that equally the cell piece that series welding goes out has uniformity and the standardization effect of height.
In the structure of stationary positioned tooth and running fix tooth, the transverse shifting that the running fix tooth adopts the screw rod linear axis to drive positioning tooth is adjusted the spacing of stationary positioned tooth and running fix tooth, the adjustment handle that the operative employee only need adjust the screw rod linear axis gets final product, and can use continuously after the one-time positioning.Design drawing repeatedly.
Positioning tooth move up and down the employing air cylinder driven, be furnished with floor push and hand push button, after a slice cell piece series welding is complete, step on foot push, foot push starts cylinder piston-rod displacement, stationary positioned tooth and running fix tooth are reduced under the pedestal down simultaneously, need not to pick up whole string cell piece that series welding crosses just can be at the mobile whole string cell piece of platform, and more traditional cell piece of picking up puts down can make to scrap greatly after aloft mobile again and reduces.Running fix tooth and stationary positioned tooth namely carry out lower a slice welding automatically to top offset after decontroling floor push or hand push button, and the time of average every series welding a slice only needs about 1 second.Only need adjust one-time positioning facewidth degree for the cell piece of different in width when beginning to weld gets final product.Control cabinet has temperature controller button motor control switch and total power switch, by temperature controller control base-plate temp, guarantees to make pedestal to keep temperature constant state, to accelerate series welding speed and to guarantee welding quality.
Useful technique effect of the present utility model is: change traditional total man worker's pattern into mechanical station-keeping mode, greatly enhance productivity.Reduce the used personnel of series welding and save labour cost.Need not technical staff's design iterations drawing, the utilization rate that develops skill reduces technical staff's work load, saves the drawing cost.Adopt fixing position line and locating slot, greatly improve series welding personnel's locating speed and positioning accuracy.Because accurate positioning, the cell piece position is fixed during series welding, need not to pick up movement, and scrapping greatly in the series welding process reduced.Cell piece behind the series welding has higher uniformity and reliability.The utility model makes series welding action become simple, mechanization, standardization, the easy left-hand seat of new employee, but only need slightly to make just skilled operation of explanation, shortened employee's the training cycle.Because accurate positioning, standard are consistent, the inspection of rear road lamination work is adjusted the time and is also greatly shortened, and the finished product assembly is also more attractive in appearance.Described stationary positioned tooth and running fix tooth are the upward opening structure; Opening clamps cell piece when drawing on the cylinder, and the both sides positioning tooth unclamped cell piece when cylinder descended, and designed ingenious, easy to implement, convenient and practical.And, because the mode of having used positioning tooth to move down does not need product is mentioned, and then has reduced the defective products rate of product in production process; That one of this area has outstanding substantive distinguishing features and the significantly technological improvement of technological progress.
Description of drawings
Fig. 1 is the structural representation of an embodiment of the utility model;
Fig. 2 is the plan structure schematic diagram of an embodiment of the utility model;
Fig. 3 is the circuit theory schematic diagram of an embodiment of the utility model.
The specific embodiment
In conjunction with Fig. 1 to Fig. 3, describe the specific embodiment of the present utility model in detail, but claim is not done any restriction.
Solar battery sheet series welding positioning equipment, include base, described base is provided with detent mechanism, detent mechanism includes stationary positioned tooth and running fix tooth, described running fix tooth arranges with the base datum line is vertical respectively with the stationary positioned tooth, running fix tooth and stationary positioned tooth are provided with downward displacement mechanism, and described detent mechanism is connected with control cabinet.Displacement mechanism is by air cylinder driven downwards; Cylinder is connected with floor push, and control cabinet has temperature controller button motor control switch and total power switch; On the described base datum line is arranged, as long as with the parallel datum line that is close in the cell piece edge in the series welding, can guarantee that just every cell piece side in the series welding process at same straight line, has solved the problem of manual location cell piece upper/lower electrode.The base middle part has three 165mm*7mm grooves, the two registration teeth that cooperate detent mechanism, the cell piece of any width can be located fast, the simultaneously arrangement according to battery requires to adjust arbitrarily its cell piece spacing, and the battery strings that series welding is gone out has uniformity and the standardization effect of height.Be furnished with special spacing module for the cell piece that different in width is arranged in a string, can guarantee that equally the cell piece that series welding goes out has uniformity and the standardization effect of height.In the structure of stationary positioned tooth and running fix tooth, the transverse shifting that the running fix tooth adopts the screw rod linear axis to drive positioning tooth is adjusted the spacing of stationary positioned tooth and running fix tooth, the adjustment handle that the operative employee only need adjust the screw rod linear axis gets final product, and can use continuously after the one-time positioning.Design drawing repeatedly.Positioning tooth move up and down the employing air cylinder driven, be furnished with floor push and hand push button, after a slice cell piece series welding is complete, step on foot push, foot push starts cylinder piston-rod displacement, stationary positioned tooth and running fix tooth are reduced under the pedestal down simultaneously, need not to pick up whole string cell piece that series welding crosses just can be at the mobile whole string cell piece of platform, and more traditional cell piece of picking up puts down can make to scrap greatly after aloft mobile again and reduces.Running fix tooth and stationary positioned tooth namely carry out lower a slice welding automatically to top offset after decontroling floor push or hand push button, and the time of average every series welding a slice only needs about 1 second.Only need adjust one-time positioning facewidth degree for the cell piece of different in width when beginning to weld gets final product.Control cabinet has temperature controller button motor control switch and total power switch, by temperature controller control base-plate temp, guarantees to make pedestal to keep temperature constant state, to accelerate series welding speed and to guarantee welding quality.
Below only be preferential embodiment of the present utility model, in implementing scheme of the present utility model, mode of heating adopts the heating plate heating, and the Resistant heating mode also can reach the heating purpose.Adopt the screw rod linear axis to drive the width adjusting mode of positioning tooth, sliding straight axle can replace the screw rod linear axis to reach the width adjusting purpose.The utility model stationary positioned tooth and running fix tooth also can adopt positioning tooth entirely to replace width adjusting structure for the running fix tooth.The utility model positioning tooth moves up and down and adopts the air cylinder driven mode, and motor-driven or magnetically-actuated can reach identical purpose equally.The utility model operating platform and position line locating slot are aluminium matter, and other materials can replace aluminium to make identical template.Can adopt moving up and down of platform to replace moving up and down of positioning tooth.Cell piece movement on platform can adopt the conveyer belt mode to replace manual mode behind the series welding.All this kind all should be considered as within the claim protection domain of the present utility model.

Claims (5)

1. solar battery sheet series welding positioning equipment, it is characterized in that: include base, described base is provided with detent mechanism, detent mechanism includes stationary positioned tooth and running fix tooth, described running fix tooth arranges with the base datum line is vertical respectively with the stationary positioned tooth, running fix tooth and stationary positioned tooth are provided with downward displacement mechanism, and described detent mechanism is connected with control cabinet.
2. solar battery sheet series welding positioning equipment according to claim 1, it is characterized in that: described downward displacement mechanism is by air cylinder driven.
3. described solar battery sheet series welding positioning equipment according to claim 2, it is characterized in that: described cylinder is connected with floor push.
4. solar battery sheet series welding positioning equipment according to claim 1, it is characterized in that: described control cabinet has temperature controller button motor control switch and total power switch.
5. solar battery sheet series welding positioning equipment according to claim 1, it is characterized in that: described stationary positioned tooth and running fix tooth are the upward opening structure.
CN2012203147697U 2012-07-02 2012-07-02 Series welding and positioning equipment of solar battery piece Expired - Fee Related CN202639720U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN2012203147697U CN202639720U (en) 2012-07-02 2012-07-02 Series welding and positioning equipment of solar battery piece

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN2012203147697U CN202639720U (en) 2012-07-02 2012-07-02 Series welding and positioning equipment of solar battery piece

Publications (1)

Publication Number Publication Date
CN202639720U true CN202639720U (en) 2013-01-02

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Family Applications (1)

Application Number Title Priority Date Filing Date
CN2012203147697U Expired - Fee Related CN202639720U (en) 2012-07-02 2012-07-02 Series welding and positioning equipment of solar battery piece

Country Status (1)

Country Link
CN (1) CN202639720U (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102699607A (en) * 2012-07-02 2012-10-03 深圳市索阳新能源科技有限公司 Series welding locating device of solar cell

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102699607A (en) * 2012-07-02 2012-10-03 深圳市索阳新能源科技有限公司 Series welding locating device of solar cell
CN102699607B (en) * 2012-07-02 2015-07-15 深圳市索阳新能源科技有限公司 Series welding locating device of solar cell

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C14 Grant of patent or utility model
GR01 Patent grant
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20130102

Termination date: 20170702

CF01 Termination of patent right due to non-payment of annual fee