CN103205862A - Production method of kapok fiber spunlaced nonwoven fabric - Google Patents
Production method of kapok fiber spunlaced nonwoven fabric Download PDFInfo
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- CN103205862A CN103205862A CN2013100947609A CN201310094760A CN103205862A CN 103205862 A CN103205862 A CN 103205862A CN 2013100947609 A CN2013100947609 A CN 2013100947609A CN 201310094760 A CN201310094760 A CN 201310094760A CN 103205862 A CN103205862 A CN 103205862A
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Abstract
The invention belongs to the technical field of weaving, in particular to a production method of kapok fiber spunlaced nonwoven fabric. The method includes: pretreating kapok fiber to improve spinnability; using a weighing curtain feeder to feed kapok fiber into a blowing-carding device for opening, blending and purification; using an induced fan to collect web in a blowing-carding machine to feed into a tiny dust removing device for further dust removing and opening; connecting the tiny dust removing device with a spunlaced line carding machine, carding the fiber into web on the spunlaced line carding machine, cross lapping, spunlacing to form fabric, coiling, degreasing and bleaching, drying and slitting to obtain the finished product. The method is safe, environment-friendly, energy-saving, efficient, high in automation level, and advanced in spunlaced kapok nonwoven fabric weaving, and various characteristics of fiber raw materials are protected effectively.
Description
Technical field
The invention belongs to the weaving technology field, relate in particular to a kind of production method of kawo fiber spunlaced fabrics.
Background technology
Bombax cotton is natural superfine and high doughnut, its hollowness of fibre is 80%, considerably beyond other fiber, have that warmth retention property is good, buoyancy is big, bright and clean soft, be difficult for twining, characteristics such as high adsorption capacity and moisture absorption ability be strong after waterproof, the not heat conduction, degreasing.
The bombax cotton moisture pick-up properties is better than cotton fiber, and regain is 10%-10.73%.The main chemical compositions of kapok is volatile ingredient, and triterpenes and flavone compound have pharmacological such as antibiotic, anti-inflammatory, antitumor, hepatoprotective effect, so unique effect such as that the bombax cotton fabric has is antibiotic, insect protected, mothproof, mildew-resistant.And the proportion of bombax cotton is little more a lot of than cotton fiber, owing to do not absorb water under its light specific gravity, hollow ratio height, cold water state, it is fast that the fabric airing of making of its is done, and be easy to carry.It does not almost have any stimulation and harmful effect to human body skin, and ultra-fine, soft and smooth fiber makes it soft, warm, sliding suitable, comfortable, belongs to the good merchantable brand in the natural fiber material.
But bombax cotton is shorter, is 8mm-34mm, fiber stage casing diameter range 20m-45m, and line density is low, is 0.9-1.2tex.Aspect intensity and elongation, the brute force of bombax cotton is lower, the elongation ability is little, smooth surface obvolvent rate variance, and fiber proportion kicks the beam, and is difficult to the resultant yarn of weaving.For a long time, because the machinability problem of bombax cotton, the kapok preparation is used for doing low-grade quilted product, has influenced its development and use in the weaving industry.
Bombax cotton water thorn woven cloths is mainly used in medical treatment, beauty treatment and hygiene article sector, before processing, need carry out paraffin removal to bombax cotton and handle (comprising processing such as degreasing, bleaching).Because bombax cotton surperficial wax in the paraffin removal processing procedure is eliminated, the fiber cell wall thinner fiber strength that causes that becomes is poorer, skin-friction coefficient increases, so more be easy to generate static in the processing processing procedure, fiber is easier to be broken, damage, balling-up or fluffing.
In view of this; the necessary production method that a kind of feasible kawo fiber spunlaced fabrics is provided; utilize the bombax cotton in the finished fabric that this method produces to access more effectively protection, function such as the non-weaving cloth of producing has stronger antistatic, ANTIPILLING, antibiotic, soft close skin, moisture absorption is strong and insect protected is mothproof.
Summary of the invention
The objective of the invention is to: at the deficiencies in the prior art; and provide a kind of production method of feasible kawo fiber spunlaced fabrics; utilize the bombax cotton in the finished fabric that this method produces to access more effectively protection, function such as the non-weaving cloth of producing has stronger antistatic, ANTIPILLING, antibiotic, soft close skin, moisture absorption is strong and insect protected is mothproof.
In order to achieve the above object, the present invention adopts following technical scheme, and a kind of production method of kawo fiber spunlaced fabrics may further comprise the steps: the first step, bombax cotton is carried out preliminary treatment, to improve its spinning property; Second goes on foot, and by Weighing type curtain feed mechanism bombax cotton is fed in the clear steel connection equipment and carries out shredding, mixing and removal of impurities; In the 3rd step, by air intake device the web in the clear steel connection carding machine is collected feeding and carry out further dedusting and shredding except in the micronic dust equipment; The 4th step will link except micronic dust equipment and water sting the line carding machine, sting on the line carding machine the fiber carding at water, carry out then cross lapping, water sting into cloth, rolling, take off float, dry, cut after, obtain final products.
As a kind of improvement of the production method of kawo fiber spunlaced fabrics of the present invention, described clear steel connection comprises many storehouses mixing device.
As a kind of improvement of the production method of kawo fiber spunlaced fabrics of the present invention, the number in described storehouse is more than or equal to 6.
As a kind of improvement of the production method of kawo fiber spunlaced fabrics of the present invention, described preliminary treatment obtains pretreated bombax cotton for auxiliary agent is sprayed on the raw material bombax cotton after the balance.Concrete, be after water, silicone oil and crude oil are mixed by mass ratio 74:4:22, to obtain compounding agent solution, then auxiliary agent be sprayed on the bombax cotton, with sprinkling have that the bombax cotton of auxiliary agent places that humidity is 57%, temperature is 30 ℃ environment, balance 25h gets final product.
As a kind of improvement of the production method of kawo fiber spunlaced fabrics of the present invention, described preliminary treatment is carried out semidefinite form with steam to bombax cotton then and is handled for bombax cotton is added in the auxiliary agent mixed liquor.Particularly, be that the 40:40:20:300 mixing by weight proportion of acrylate, starch, polyethylene alcohol and water is obtained the auxiliary agent mixed liquor, be heated 70 ℃, add pending bombax cotton then, mix, with 80 ℃ steam bombax cotton is carried out semidefinite form then and handle 25min, make the auxiliary agent mixed liquor be sprayed at the bombax cotton surface uniformly, get final product after the drying.
As a kind of improvement of the production method of kawo fiber spunlaced fabrics of the present invention, also fed other fibers in described second step, described other fibers comprise at least a in cotton fiber, artificial fibre and the synthetic fiber.
As a kind of improvement of the production method of kawo fiber spunlaced fabrics of the present invention, described bombax cotton and other quality of fiber ratios are (20-90): (80-10).
With respect to prior art, the method that the present invention stings by water with bombax cotton is produced non-weaving cloth, have following advantage: raw material has kept natural characteristic, primary characteristic and the pharmacological of bombax cotton and other fibrous raw material without degreasing, bleaching in process such as the removal of impurities of producing, carding, water thorn Cheng Bu; Water thorn rolling need not dried, and directly yardage roll is taken off and floats, and has reduced pollution to cloth cover, has saved the energy; And Cheng Buhou carries out the degreasing bleaching again, has reduced pollution, damage to cloth cover widely, has improved the fineness of cloth cover.
Clear steel connection carding machine is the common cotton spinning equipment, and carding to water stings into cloth and stings equipment for being light water, and is mature technology and technology, need not special investment and test.
Adopt the kawo fiber spunlaced fabrics of production method production of the present invention because in the shredding of producing, removal of impurities, one-tenth net, water thorn process; the wax on bombax cotton surface is not destroyed; fiber there is protective effect; take off and float on into after the cloth; cloth cover sanitation and hygiene, dim, the soft close skin of bright and clean guarantor, moisture absorption are strong; and protected the pharmacological of bombax cotton as much as possible, guaranteed that spun laced fabric has effects such as antibiotic, insect protected, mothproof, mildew-resistant.Therefore, be used for feminien hygiene, baby products, beauty and skin care, medical materials etc. have effect unique.In addition, this method is safety and environmental protection but also efficient energy-saving not only, and automaticity is higher, and has effectively protected the various characteristics of fibrous raw material, is the forward position advanced person's of water thorn kapok non-weaving cloth manufacturing technology.
The specific embodiment
Embodiment 1: after water, silicone oil and crude oil are pressed mass ratio 74:4:22 mixing, obtain compounding agent solution, then compounding agent solution is sprayed on the bombax cotton, with sprinkling have that the bombax cotton of auxiliary agent places that humidity is 57%, temperature is 30 ℃ environment, balance 25h, obtain pretreated bombax cotton, to improve the spinnability of bombax cotton.
By Weighing type curtain feed mechanism bombax cotton is fed in the clear steel connection equipment then and carry out shredding, mixing and removal of impurities.
By air intake device the web in the clear steel connection carding machine is collected feeding and carry out further dedusting and shredding except in the micronic dust equipment.
To link except micronic dust equipment and water thorn line carding machine, on water thorn line carding machine, with the fiber carding, carry out cross lapping then, water stings into cloth, rolling, the kapok yardage roll is directly sent into floated in the pot then, carry out degreasing, bleaching, dry, cut into required product then.
In the present embodiment, all production equipment speed is 60% of ordinary production.
Embodiment 2: the 40:40:20:300 mixing by weight proportion of acrylate, starch, polyethylene alcohol and water is obtained the auxiliary agent mixed liquor, be heated 70 ℃, add pending bombax cotton then, mix, with 80 ℃ steam bombax cotton is carried out semidefinite form then and handle 25min, make the auxiliary agent mixed liquor be sprayed at the bombax cotton surface uniformly, namely obtain pretreated bombax cotton after the drying, to improve the spinnability of bombax cotton.
By Weighing type curtain feed mechanism bombax cotton and cotton fiber are fed in the clear steel connection equipment according to mass ratio 70:30 then and carry out shredding, mixing and removal of impurities.
By air intake device the web in the clear steel connection carding machine is collected feeding and carry out further dedusting and shredding except in the micronic dust equipment.
To link except micronic dust equipment and water thorn line carding machine, on water thorn line carding machine, with the fiber carding, carry out cross lapping then, water stings into cloth, rolling, the kapok yardage roll is directly sent into floated in the pot then, carry out degreasing, bleaching, dry, cut into required product then.
In the present embodiment, all production equipment speed is 60% of ordinary production.
Embodiment 3: the 40:40:20:300 mixing by weight proportion of acrylate, starch, polyethylene alcohol and water is obtained the auxiliary agent mixed liquor, be heated 70 ℃, add pending bombax cotton then, mix, with 80 ℃ steam bombax cotton is carried out semidefinite form then and handle 25min, make the auxiliary agent mixed liquor be sprayed at the bombax cotton surface uniformly, namely obtain pretreated bombax cotton after the drying, to improve the spinnability of bombax cotton.
By Weighing type curtain feed mechanism bombax cotton, terylene and artificial viscose are fed in the clear steel connection equipment according to mass ratio 60:10:30 then and carry out shredding, mixing and removal of impurities.
By air intake device the web in the clear steel connection carding machine is collected feeding and carry out further dedusting and shredding except in the micronic dust equipment.
To link except micronic dust equipment and water thorn line carding machine, on water thorn line carding machine, with the fiber carding, carry out cross lapping then, water stings into cloth, rolling, the kapok yardage roll is directly sent into floated in the pot then, carry out degreasing, bleaching, dry, cut into required product then.
In the present embodiment, all production equipment speed is 60% of ordinary production.
Embodiment 4: the 40:40:20:300 mixing by weight proportion of acrylate, starch, polyethylene alcohol and water is obtained the auxiliary agent mixed liquor, be heated 70 ℃, add pending bombax cotton then, mix, with 80 ℃ steam bombax cotton is carried out semidefinite form then and handle 25min, make the auxiliary agent mixed liquor be sprayed at the bombax cotton surface uniformly, namely obtain pretreated bombax cotton after the drying, to improve the spinnability of bombax cotton.
By Weighing type curtain feed mechanism bombax cotton, acrylic fibers and fibre and soya are fed in the clear steel connection equipment according to mass ratio 30:50:20 then and carry out shredding, mixing and removal of impurities.
By air intake device the web in the clear steel connection carding machine is collected feeding and carry out further dedusting and shredding except in the micronic dust equipment.
To link except micronic dust equipment and water thorn line carding machine, on water thorn line carding machine, with the fiber carding, carry out cross lapping then, water stings into cloth, rolling, the kapok yardage roll is directly sent into floated in the pot then, carry out degreasing, bleaching, dry, cut into required product then.
In the present embodiment, all production equipment speed is 60% of ordinary production.
Embodiment 5: after water, silicone oil and crude oil are pressed mass ratio 74:4:22 mixing, obtain compounding agent solution, then compounding agent solution is sprayed on the bombax cotton, with sprinkling have that the bombax cotton of auxiliary agent places that humidity is 57%, temperature is 30 ℃ environment, balance 25h, obtain pretreated bombax cotton, to improve the spinnability of bombax cotton.
By Weighing type curtain feed mechanism bombax cotton, acrylic and milk fibre are fed in the clear steel connection equipment according to mass ratio 90:5:5 then and carry out shredding, mixing and removal of impurities.
By air intake device the web in the clear steel connection carding machine is collected feeding and carry out further dedusting and shredding except in the micronic dust equipment.
To link except micronic dust equipment and water thorn line carding machine, on water thorn line carding machine, with the fiber carding, carry out cross lapping then, water stings into cloth, rolling, the kapok yardage roll is directly sent into floated in the pot then, carry out degreasing, bleaching, dry, cut into required product then.
In the present embodiment, all production equipment speed is 60% of ordinary production.
According to above-mentioned principle, the present invention can also carry out suitable change and modification to above-mentioned embodiment.Therefore, the specific embodiment that discloses and describe above the present invention is not limited to also should fall in the protection domain of claim of the present invention modifications and changes more of the present invention.In addition, although used some specific terms in this specification, these terms do not constitute any restriction to the present invention just for convenience of description.
Claims (7)
1. the production method of a kawo fiber spunlaced fabrics is characterized in that, may further comprise the steps:
The first step is carried out preliminary treatment with bombax cotton, to improve its spinning property;
Second goes on foot, and by Weighing type curtain feed mechanism bombax cotton is fed in the clear steel connection equipment and carries out shredding, mixing and removal of impurities;
In the 3rd step, by air intake device the web in the clear steel connection carding machine is collected feeding and carry out further dedusting and shredding except in the micronic dust equipment;
The 4th step will link except micronic dust equipment and water sting the line carding machine, sting on the line carding machine the fiber carding at water, carry out then cross lapping, water sting into cloth, rolling, take off float, dry, cut after, obtain final products.
2. the production method of kawo fiber spunlaced fabrics according to claim 1 is characterized in that: described clear steel connection comprises many storehouses mixing device.
3. the production method of kawo fiber spunlaced fabrics according to claim 2, it is characterized in that: the number in described storehouse is more than or equal to 6.
4. the production method of kawo fiber spunlaced fabrics according to claim 1, it is characterized in that: described preliminary treatment obtains pretreated bombax cotton for auxiliary agent is sprayed on the raw material bombax cotton after the balance.
5. the production method of kawo fiber spunlaced fabrics according to claim 1 is characterized in that: described preliminary treatment is carried out semidefinite form with steam to bombax cotton then and is handled for bombax cotton is added in the auxiliary agent mixed liquor.
6. the production method of kawo fiber spunlaced fabrics according to claim 1 is characterized in that: also fed other fibers in second step, described other fibers comprise at least a in cotton fiber, artificial fibre and the synthetic fiber.
7. the production method of kawo fiber spunlaced fabrics according to claim 6 is characterized in that: described bombax cotton and other quality of fiber ratios are (20-90): (80-10).
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| CN2013100947609A CN103205862A (en) | 2013-03-25 | 2013-03-25 | Production method of kapok fiber spunlaced nonwoven fabric |
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| CN2013100947609A CN103205862A (en) | 2013-03-25 | 2013-03-25 | Production method of kapok fiber spunlaced nonwoven fabric |
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Cited By (17)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104313795A (en) * | 2014-09-22 | 2015-01-28 | 欣龙控股（集团）股份有限公司 | Natural cotton fiber spunlaced nonwoven fabric for medical health and production method thereof |
| CN104975492A (en) * | 2015-07-16 | 2015-10-14 | 嘉兴学院 | Preparation method and application of kapok fiber non-woven mask base material |
| CN107620157A (en) * | 2017-09-28 | 2018-01-23 | 浙江吉麻良丝新材料股份有限公司 | A kind of fiber spun-laced new material of natural bacteriostatic and its preparation method and application |
| CN108442036A (en) * | 2018-03-19 | 2018-08-24 | 上海棉芙生物科技有限公司 | A kind of manufacture craft of lace facial mask cloth |
| CN108660610A (en) * | 2018-05-25 | 2018-10-16 | 史茜赟 | A kind of preparation method of cleaning wiping cloth non-woven material |
| WO2019127065A1 (en) * | 2017-12-26 | 2019-07-04 | 江苏斯得福纺织股份有限公司 | Production process for thermally-sensitive quilt flocculus |
| CN110184740A (en) * | 2019-06-28 | 2019-08-30 | 福建省健为医疗用品有限公司 | A kind of health manufacturing method of water repellent pure cotton non-woven fabrics |
| CN110284261A (en) * | 2019-07-10 | 2019-09-27 | 武汉纺织大学 | A kind of preparation method of reverse osmosis compound nonwoven cloth |
| CN110359312A (en) * | 2014-05-20 | 2019-10-22 | Gpcp知识产权控股有限责任公司 | The bleaching and clast reduction method of non-wood-fiber |
| CN110373815A (en) * | 2019-08-02 | 2019-10-25 | 上海即索实业有限公司 | A kind of manufacturing method of mask substrate |
| CN110396766A (en) * | 2019-08-02 | 2019-11-01 | 上海即索实业有限公司 | A kind of mask substrate and facial mask |
| CN110507843A (en) * | 2019-09-17 | 2019-11-29 | 东华大学 | A kind of preparation method of degradable functional dressing |
| WO2020133625A1 (en) * | 2018-12-29 | 2020-07-02 | 海南欣龙无纺股份有限公司 | Soft cotton-linen blended spunlace nonwoven fabric and preparation method therefor |
| CN111893639A (en) * | 2020-08-11 | 2020-11-06 | 湖南工程学院 | Kapok oil tea cake pulp cleaning towel and preparation method thereof |
| CN111974091A (en) * | 2020-08-20 | 2020-11-24 | 南京际华三五二一环保科技有限公司 | Production method of low-gram-weight rigid corrugated filter material |
| CN113604959A (en) * | 2021-07-07 | 2021-11-05 | 稳健医疗(武汉)有限公司 | Ultrathin spunlace non-woven fabric, preparation method thereof and mask |
| CN114293368A (en) * | 2021-11-29 | 2022-04-08 | 深圳全棉时代科技有限公司 | Production method of antibacterial fluffy cotton fiber |
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Cited By (19)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN110359312A (en) * | 2014-05-20 | 2019-10-22 | Gpcp知识产权控股有限责任公司 | The bleaching and clast reduction method of non-wood-fiber |
| CN104313795A (en) * | 2014-09-22 | 2015-01-28 | 欣龙控股（集团）股份有限公司 | Natural cotton fiber spunlaced nonwoven fabric for medical health and production method thereof |
| CN104975492A (en) * | 2015-07-16 | 2015-10-14 | 嘉兴学院 | Preparation method and application of kapok fiber non-woven mask base material |
| CN104975492B (en) * | 2015-07-16 | 2017-02-01 | 嘉兴学院 | Preparation method and application of kapok fiber non-woven mask base material |
| CN107620157A (en) * | 2017-09-28 | 2018-01-23 | 浙江吉麻良丝新材料股份有限公司 | A kind of fiber spun-laced new material of natural bacteriostatic and its preparation method and application |
| WO2019127065A1 (en) * | 2017-12-26 | 2019-07-04 | 江苏斯得福纺织股份有限公司 | Production process for thermally-sensitive quilt flocculus |
| CN108442036A (en) * | 2018-03-19 | 2018-08-24 | 上海棉芙生物科技有限公司 | A kind of manufacture craft of lace facial mask cloth |
| CN108660610A (en) * | 2018-05-25 | 2018-10-16 | 史茜赟 | A kind of preparation method of cleaning wiping cloth non-woven material |
| WO2020133625A1 (en) * | 2018-12-29 | 2020-07-02 | 海南欣龙无纺股份有限公司 | Soft cotton-linen blended spunlace nonwoven fabric and preparation method therefor |
| CN110184740A (en) * | 2019-06-28 | 2019-08-30 | 福建省健为医疗用品有限公司 | A kind of health manufacturing method of water repellent pure cotton non-woven fabrics |
| CN110284261A (en) * | 2019-07-10 | 2019-09-27 | 武汉纺织大学 | A kind of preparation method of reverse osmosis compound nonwoven cloth |
| CN110284261B (en) * | 2019-07-10 | 2022-02-22 | 武汉纺织大学 | Preparation method of reverse osmosis composite non-woven fabric |
| CN110396766A (en) * | 2019-08-02 | 2019-11-01 | 上海即索实业有限公司 | A kind of mask substrate and facial mask |
| CN110373815A (en) * | 2019-08-02 | 2019-10-25 | 上海即索实业有限公司 | A kind of manufacturing method of mask substrate |
| CN110507843A (en) * | 2019-09-17 | 2019-11-29 | 东华大学 | A kind of preparation method of degradable functional dressing |
| CN111893639A (en) * | 2020-08-11 | 2020-11-06 | 湖南工程学院 | Kapok oil tea cake pulp cleaning towel and preparation method thereof |
| CN111974091A (en) * | 2020-08-20 | 2020-11-24 | 南京际华三五二一环保科技有限公司 | Production method of low-gram-weight rigid corrugated filter material |
| CN113604959A (en) * | 2021-07-07 | 2021-11-05 | 稳健医疗(武汉)有限公司 | Ultrathin spunlace non-woven fabric, preparation method thereof and mask |
| CN114293368A (en) * | 2021-11-29 | 2022-04-08 | 深圳全棉时代科技有限公司 | Production method of antibacterial fluffy cotton fiber |
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Application publication date: 20130717 |