CN103205140A - Cracking furnace for producing thermal decomposition process carbon black - Google Patents
Cracking furnace for producing thermal decomposition process carbon black Download PDFInfo
- Publication number
- CN103205140A CN103205140A CN201310162742XA CN201310162742A CN103205140A CN 103205140 A CN103205140 A CN 103205140A CN 201310162742X A CN201310162742X A CN 201310162742XA CN 201310162742 A CN201310162742 A CN 201310162742A CN 103205140 A CN103205140 A CN 103205140A
- Authority
- CN
- China
- Prior art keywords
- brick
- section
- heat
- cavity
- cracking
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Images
Landscapes
- Pigments, Carbon Blacks, Or Wood Stains (AREA)
Abstract
The invention discloses a cracking furnace for producing thermal decomposition process carbon black. The cracking furnace comprises a cavity, wherein the lower end of the cavity is connected with a furnace body, the furnace body is sequentially divided into a preheating section and a cracking section from top to bottom, the lower end of the cracking section is connected with a supporting and converging section, a gas spraying interface is arranged at the upper end of the cavity, an explosion-proof port is formed at the left end of the cavity, a natural gas inlet is formed at the right end of the cavity, and a carbon black smoke gas outlet and a heat storage smoke gas outlet are respectively formed at the left end and the right end of the supporting and converging section; the preheating section is formed by crisscross arranging heat storage grid bricks in layers; the cracking section is formed by respectively arranging heat storage bricks and special-shaped heat storage bricks in layers, the supporting and converging section mainly comprises square heat-resistant bricks and annular heat-resistant bricks, the square heat-resistant bricks are crisscross arranged in layers, the annular heat-resistant bricks and the furnace body are annularly distributed, and the edges of the heat storage bricks in the lowest layer are arranged on the annular heat-resistant bricks. The cracking furnace disclosed by the invention has the advantages of reasonable structure and convenience in operation and maintenance, a carbon black product obtained by production is stable in quality and the production capability is greatly improved.
Description
Technical field
The present invention relates to a kind of production of carbon black equipment, particularly a kind of equipment of thermals production.
Background technology
Pyrolysis method (also claiming thermal process) is a kind of common methods of production of carbon black, and it is that the employing Sweet natural gas is raw material, under the situation of anaerobic, nonflame, generates carbon black through 1000 to 1300 ℃ high temperature pyrolysises.The carbon black that this method is produced has unique quality, the purposes widely in fields such as rubber, machinery, metallurgy, plastics.
At present, global thermo-cracking production of carbon black producer mainly contains Canada and agree card Boyou and limit company (CANCARB LIMITED), and the U.S. wins the Subsidiary Company of wound group (EVONIC) and Muscovite GAZPROM company.Key equipment in the pyrolysis method production of carbon black is pyrolyzer, for this equipment, except last century, the forties introduced to some extent to it, does not all see the pertinent literature introduction later on.Its structure, principle are carried out blockade on new techniques abroad, the expensive and troublesome maintenance of import equipment has proposed technical barrier for domestic production of carbon black producer.
Summary of the invention
Goal of the invention of the present invention is: at the problem of above-mentioned existence, provide a kind of brand-new pyrolyzer that is used for thermals production.
The technical solution used in the present invention is such: a kind of pyrolyzer for thermals production, comprise cavity, described cavity lower end connects body of heater, described body of heater is divided into preheating section and cracking section from top to bottom successively, described cracking section lower end connects supports the section of compiling, described cavity upper end is provided with the spray combustion gas interface, and the cavity left end arranges venting, right-hand member arranges the Sweet natural gas import, and the two ends, the left and right sides of the described support section of compiling arrange and are respectively arranged with carbon black smoke outlet and accumulation of heat exhanst gas outlet; Described preheating section is pressed a layer arranged crosswise by the accumulation of heat checker brick; Described cracking section arranges that by layer wherein special-shaped gitter brick is arranged in around the gitter brick, is provided with opening in the described gitter brick, and every layer of gitter brick is provided with tongue and groove respectively by gitter brick and special-shaped gitter brick; The described support section of compiling mainly is made up of square heat resisting brick and annular heat resisting brick, and described square heat resisting brick is by layer cross arrangement, and annular heat resisting brick and body of heater circularize distribution, and orlop gitter brick edge places on the annular heat resisting brick.
As preferably: be set with heat resisting brick around the described accumulation of heat checker brick, described heat resisting brick opposite side and inboard wall of furnace body are fixed.
As preferably: the gap between the described square heat resisting brick is greater than the opening of gitter brick.
The application's described " gitter brick " and " heat resisting brick " define according to purposes, in fact material is all the same with shape, and " special-shaped gitter brick ", " square heat resisting brick " all refer to gitter brick or the heat resisting brick of non-national standard shape, design according to the position is different, concrete shape such as the application's embodiment and accompanying drawing part are described.
Natural gas pyrolysis has following characteristic: almost do not have scission reaction below 400 ℃, 400 ℃ to 1000 ℃ have scission reaction, but speed is very slow, and along with temperature raises, scission reaction speeds up more than 1000 ℃.The contriver utilizes this specific character of natural gas pyrolysis, developed syllogic pyrolyzer described in the invention: first section is preheating section, this section adopts the accumulation of heat checker brick to build by laying bricks or stones, have that contact area is big, the big characteristic in space, can make Sweet natural gas at short notice temperature bring up to 800 ℃ to 1000 ℃, avoid a large amount of cracking black carbons to generate attached collection on the accumulation of heat checker brick simultaneously, thereby the yield of carbon black is improved; Second section for the cracking section, and this section adopts special-shaped gitter brick, and this section makes the attached collection of the abundant cracking of high temperature Sweet natural gas, blowback air circulate out-of-date have enough speed make attached collection herein carbon black take away; The 3rd section for supporting the section of compiling, and the main effect of this section is the weight that supports the brick of preheating section and cracking section, compiles simultaneously that the accumulation of heat flue gas stream is removed chimney, the carbon black smoke and the blowback air that compile after the cracking flow to main bag;
In addition, the present invention is arranged on heating flame chamber (i.e. foregoing " cavity ") at the top of whole pyrolyzer, the one side convenient operating maintenance, can make the accumulation of heat checker brick on pyrolyzer top become the high-temperature zone of whole pyrolyzer on the other hand, and the import that will treat the Sweet natural gas of cracking is arranged on the top of whole pyrolyzer, the cracking natural gas that the top enters is low temperature, thereby can make the Sweet natural gas that enters at the preheating section rapidly pre-warming, this mode arranges that temperature variation is very narrow in the time of can making natural gas pyrolysis, make constant product quality, quality-improving; This layout can suitably improve regenerator temperature simultaneously, thereby makes " accumulation of heat-cracking " change-over period longer, and it is bigger to handle amount of natural gas, and the whole production plant capacity is improved.
In sum, owing to adopted technique scheme, the invention has the beneficial effects as follows: rational in infrastructure, convenient operating maintenance, and the carbon black products steady quality of production gained, throughput improves greatly.
Description of drawings
Fig. 1 is the structural representation of the embodiment of the invention.
Fig. 2 is A-A sectional view among Fig. 1;
Fig. 3 is B-B sectional view among Fig. 1;
Fig. 4 is C-C sectional view among Fig. 1;
Fig. 5 is D-D sectional view among Fig. 1;
Fig. 6 is the opening sectional view of gitter brick among Fig. 1.
Mark among the figure: 1. square heat resisting brick, 11. gaps, 2. annular heat resisting brick, 3. gitter brick, 31. openings, 32. tongue and grooves, 4. special-shaped gitter brick, 5. heat resisting brick, 6. accumulation of heat checker brick, 7. cavity;
Among Fig. 1, the outlet of a. carbon black smoke, b accumulation of heat exhanst gas outlet, c. venting, the import of d. Sweet natural gas, e. fuel nozzle interface.
Embodiment
Below in conjunction with accompanying drawing, the present invention is done detailed explanation.
In order to make purpose of the present invention, technical scheme and advantage clearer, below in conjunction with drawings and Examples, the present invention is further elaborated.Should be appreciated that specific embodiment described herein only in order to explaining the present invention, and be not used in restriction the present invention.
Shown in Fig. 1-6, a kind of pyrolyzer for thermals production, comprise cavity 7, described cavity 7 lower ends connect body of heater, and described body of heater is divided into preheating section and cracking section from top to bottom successively, and described cracking section lower end connects supports the section of compiling, described cavity 7 upper ends are provided with spray combustion gas interface e, the cavity left end arranges venting c, right-hand member arranges Sweet natural gas import d, and Sweet natural gas import d is simultaneously as swash, and swash can be cleared up body of heater; The two ends, the left and right sides of the described support section of compiling arrange and are respectively arranged with carbon black smoke outlet a and accumulation of heat exhanst gas outlet b; Described preheating section is pressed a layer arranged crosswise by accumulation of heat checker brick 6, be to be provided with identical distance between the accumulation of heat checker brick 6, be set with heat resisting brick 5 around the described accumulation of heat checker brick 6, described accumulation of heat checker brick refer to be built into the middle space lattice shape aggregate that has with straight shape gitter brick, as shown in Figure 5, described heat resisting brick 5 opposite sides and inboard wall of furnace body are fixed; Described cracking section is arranged by layer respectively by gitter brick 3 and special-shaped gitter brick 4, wherein special-shaped gitter brick 4 is arranged in around the gitter brick 3, and circumferentially fixedly accumulation of heat part is provided with opening 31 in the described gitter brick 3, and every layer of gitter brick 3 openings 31 upper and lower settings have tongue and groove 32, as shown in Figure 6; The described support section of compiling mainly is made up of square heat resisting brick 1 and annular heat resisting brick 2, described square heat resisting brick 1 is by layer cross arrangement and be placed in and mix on the earth, be gapped between every layer the square heat resisting brick 1, and this gap is greater than the opening of gitter brick 3, and the carbon black smoke after the cracking enters carbon black smoke outlet a by the gap; Annular heat resisting brick 2 circularizes distribution with body of heater, and orlop gitter brick 3 edges place on the annular heat resisting brick 2, square heat resisting brick 1 and the annular heat resisting brick 2 common weight that support gitter brick 3, special-shaped gitter brick 4, heat resisting brick 5 and accumulation of heat checker brick 6;
Abnormity gitter brick 4 arranges according to the mode of being interrupted several layers, be that two-layer special-shaped gitter brick 4 gitter bricks 3 are spaced apart, near 4 layers of following special-shaped gitter bricks gitter brick 3 is circumferentially fixed, topmost one deck abnormity gitter brick 4 also is used for laying heat resisting brick 5 and airtight cavity 7, guarantee that Sweet natural gas must be by the opening of gitter brick 3, " X " expression air-flow can not pass through from the edge among Fig. 1.
In the damp production stage, close Sweet natural gas import d and carbon black smoke outlet a and accumulation of heat exhanst gas outlet b, continue burner hearth is heated, guarantee that gitter brick 3 and accumulation of heat checker brick 6 can absorb abundant heat, guarantee that Sweet natural gas can reach the temperature that is cracked into carbon black;
In the production phase, close accumulation of heat exhanst gas outlet b, Sweet natural gas enters cavity 7 from Sweet natural gas import d, at this moment, natural gas temperature does not also reach the temperature of required cracking, pass through heat exchanging part, accumulation of heat checker brick 6 can increase and the contacting natural gas area, guarantee the rapid heat exchange of Sweet natural gas, reach that to be cracked into carbon black temperature required, pass through the cracking section again, carry out cracking by the opening in the gitter brick 3, last, take away carbon black smoke on the gitter brick with certain speed, go out from carbon black smoke outlet a by the gap in the square heat resisting brick 1, finish entire reaction course.
The above only is preferred embodiment of the present invention, not in order to limiting the present invention, all any modifications of doing within the spirit and principles in the present invention, is equal to and replaces and improvement etc., all should be included within protection scope of the present invention.
Claims (3)
1. one kind is used for the pyrolyzer that thermals is produced, it is characterized in that: comprise cavity, described cavity lower end connects body of heater, described body of heater is divided into preheating section and cracking section from top to bottom successively, described cracking section lower end connects supports the section of compiling, described cavity upper end is provided with the spray combustion gas interface, and the cavity left end arranges venting, right-hand member arranges the Sweet natural gas import, and the two ends, the left and right sides of the described support section of compiling arrange and are respectively arranged with carbon black smoke outlet and accumulation of heat exhanst gas outlet; Described preheating section is pressed a layer arranged crosswise by the accumulation of heat checker brick; Described cracking section arranges that by layer wherein special-shaped gitter brick is arranged in around the gitter brick, is provided with opening in the described gitter brick, and every layer of gitter brick is provided with tongue and groove respectively by gitter brick and special-shaped gitter brick; The described support section of compiling mainly is made up of square heat resisting brick and annular heat resisting brick, and described square heat resisting brick is by layer cross arrangement, and annular heat resisting brick and body of heater circularize distribution, and orlop gitter brick edge places on the annular heat resisting brick.
2. a kind of pyrolyzer of producing for thermals according to claim 1, it is characterized in that: be set with heat resisting brick around the described accumulation of heat checker brick, described heat resisting brick opposite side and inboard wall of furnace body are fixed.
3. a kind of pyrolyzer of producing for thermals according to claim 1, it is characterized in that: the gap between the described square heat resisting brick is greater than the opening of gitter brick.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310162742XA CN103205140A (en) | 2013-05-06 | 2013-05-06 | Cracking furnace for producing thermal decomposition process carbon black |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310162742XA CN103205140A (en) | 2013-05-06 | 2013-05-06 | Cracking furnace for producing thermal decomposition process carbon black |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN103205140A true CN103205140A (en) | 2013-07-17 |
Family
ID=48752552
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201310162742XA Pending CN103205140A (en) | 2013-05-06 | 2013-05-06 | Cracking furnace for producing thermal decomposition process carbon black |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN103205140A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112679997A (en) * | 2020-12-28 | 2021-04-20 | 中昊黑元化工研究设计院有限公司 | Double-burner novel acetylene carbon black cracking furnace |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2006160597A (en) * | 2004-11-04 | 2006-06-22 | Rohm & Haas Co | Carbon useful for energy storage apparatus |
| WO2008131643A1 (en) * | 2007-04-25 | 2008-11-06 | Huihong Chen | Method and apparatus for combined recycling of waste polymer material or joint production with carbon black |
| US20080279710A1 (en) * | 2007-05-08 | 2008-11-13 | Aruna Zhamu | Method of producing exfoliated graphite composite compositions for fuel cell flow field plates |
| CN102898874A (en) * | 2012-11-09 | 2013-01-30 | 新疆雅克拉炭黑有限责任公司 | Three-section type overhead combustion chamber carbon black cracking furnace |
| CN202865156U (en) * | 2012-11-09 | 2013-04-10 | 新疆雅克拉炭黑有限责任公司 | Carbon black high temperature cracking furnace with gas inlet at top |
-
2013
- 2013-05-06 CN CN201310162742XA patent/CN103205140A/en active Pending
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2006160597A (en) * | 2004-11-04 | 2006-06-22 | Rohm & Haas Co | Carbon useful for energy storage apparatus |
| WO2008131643A1 (en) * | 2007-04-25 | 2008-11-06 | Huihong Chen | Method and apparatus for combined recycling of waste polymer material or joint production with carbon black |
| US20080279710A1 (en) * | 2007-05-08 | 2008-11-13 | Aruna Zhamu | Method of producing exfoliated graphite composite compositions for fuel cell flow field plates |
| CN102898874A (en) * | 2012-11-09 | 2013-01-30 | 新疆雅克拉炭黑有限责任公司 | Three-section type overhead combustion chamber carbon black cracking furnace |
| CN202865156U (en) * | 2012-11-09 | 2013-04-10 | 新疆雅克拉炭黑有限责任公司 | Carbon black high temperature cracking furnace with gas inlet at top |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112679997A (en) * | 2020-12-28 | 2021-04-20 | 中昊黑元化工研究设计院有限公司 | Double-burner novel acetylene carbon black cracking furnace |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN202072660U (en) | Coking furnace capable of circularly using heat energy | |
| CN102250629B (en) | Coking furnace capable of recycling heat energy and coking method | |
| CN105754628B (en) | A kind of pyrolysis of waste tire and cracking tube cracking system | |
| CN103468292A (en) | Device and method for pyrolyzing pea coal by utilizing internally heated vertical furnace | |
| CN102424757B (en) | Gas heat carrier low-temperature retort furnace and dry quenching method | |
| CN102898874B (en) | Three-section type overhead combustion chamber carbon black cracking furnace | |
| CN203295422U (en) | Cracking furnace for producing carbon black by hot cracking method | |
| CN203295421U (en) | Device for producing carbon black by hot cracking method | |
| CN103333529A (en) | Apparatus for producing carbon black through thermal cracking method | |
| CN103205140A (en) | Cracking furnace for producing thermal decomposition process carbon black | |
| CN105861008B (en) | Pyrolysis of coal reactor-pulverized-coal fired boiler combined system and the method for handling coal using it | |
| CN202865156U (en) | Carbon black high temperature cracking furnace with gas inlet at top | |
| CN204022747U (en) | The novel vertical coke oven of blue charcoal is produced for low-temperature pyrolysis in low-rank coal | |
| CN205974375U (en) | Syngas system is produced to pyrolysis of coal and catalytic cracking | |
| CN104560070A (en) | Lignite low-temperature carbonization device | |
| CN205635488U (en) | Oil shale pyrolysis system | |
| CN205653403U (en) | Coal pyrolytic reaction ware - pulverized coal boiler combined system | |
| CN105505420B (en) | Fast pyrolysis reactor | |
| CN205974393U (en) | Junked tire pyrolysis and pyrolysis tube cracking system | |
| CN207699525U (en) | A kind of preparation facilities of carbon-rich solids cleaning products | |
| CN205046053U (en) | Direct heating formula coal pyrolysis device | |
| CN105255507A (en) | Direct heating type coal pyrolysis device | |
| CN205974373U (en) | Syngas system is produced in pyrolysis of coal and pyrolysis tube schizolysis | |
| CN206359476U (en) | A kind of internal heat type semi-coke stove | |
| CN105802685B (en) | A kind of pyrolysis of coal and cracking tube cracking produce gas and combine gas power generation system |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C06 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| ASS | Succession or assignment of patent right |
Owner name: SINKIANG YAKELA CARBON BLACK CO., LTD. Effective date: 20130916 |
|
| C41 | Transfer of patent application or patent right or utility model | ||
| TA01 | Transfer of patent application right |
Effective date of registration: 20130916 Address after: 643000, 568, Hui Xing Road, Huili Eastern Road, Sichuan, Zigong Applicant after: China Rubber Group Carbon Black Research & Design Institute Applicant after: Xinjiang Yakla Carbon Black Co., Ltd. Address before: 643000, 568, Hui Xing Road, Huili Eastern Road, Sichuan, Zigong Applicant before: China Rubber Group Carbon Black Research & Design Institute |
|
| C12 | Rejection of a patent application after its publication | ||
| RJ01 | Rejection of invention patent application after publication |
Application publication date: 20130717 |