CN103202527A - Method for reducing tar of cigarette products - Google Patents
Method for reducing tar of cigarette products Download PDFInfo
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- CN103202527A CN103202527A CN2013100682148A CN201310068214A CN103202527A CN 103202527 A CN103202527 A CN 103202527A CN 2013100682148 A CN2013100682148 A CN 2013100682148A CN 201310068214 A CN201310068214 A CN 201310068214A CN 103202527 A CN103202527 A CN 103202527A
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Abstract
The invention discloses a method for reducing tar of cigarette products. The method includes the steps: firstly, slicing flue-cured tobacco laminas, absorbing moisture, regaining the moisture, loosening the flue-cured tobacco laminas, regaining the moisture, blowing atomized water into the flue-cured tobacco laminas, baking the flue-cured tobacco laminas and blowing atomized water into the flue-cured tobacco laminas again; secondly, shredding the flue-cured tobacco laminas, and then drying, perfuming and rolling shreds. After tobacco leaves are repeatedly baked and regain the moisture, substances in blades and liquid can be promoted in browning reaction and sugar caramelization while unpleasant odor of the tobacco leaves is removed, so that flavoring substances are generated, inherent fragrance of the tobacco leaves diffuses, the content of chemical components of flue-cured tobaccos is changed, the nicotine content of the flue-cured tobaccos is reduced, the potassium-chlorine ratio of the flue-cured tobaccos is increased, combustibility of the flue-cured tobaccos is improved, and the tar release amount of the flue-cured tobaccos can be reduced. Compared with an existing process, the method has the advantage that indexes such as reducing sugar, nicotine, chlorine, potassium and total nitrogen are consistently changed. The combustibility of the tobacco leaves is enhanced, so that the tar release amount of cigarettes can be controlled. The tar yield of the cigarettes is reduced, the nicotine and carbon monoxide are reduced to varying degrees, and harm of the cigarettes to a human body can be remarkably decreased.
Description
Technical field
The present invention relates to the method that cigarette product reduces tar.
Background technology
China's tobacco enterprise is always the grand strategy of lowering harm and decreasing coking as the tobacco technology development, adhere to Chinese style cigarette developing direction, to safeguard that consumer's interests are own duty, be core to cultivate the focus shaft brand, with promote product technology content, outstanding Chinese style cigarette style characteristic is target, pay attention to technological innovation and integrated, studied the burnt complex art of falling of a series of low tar Virginian-type cigarettes, and with technical research and product development combination, formulated orderly medium-term and long-term low tar product development strategy.
For example, diamond (luckiness) 5mg that cigarette industry Co., Ltd releases in the Hebei, diamond (fashion) 6mg, Jilin Ust Industry Co.,Ltd has successfully released low tar, low nicotine, the 5 milligrams of cigarette in " Changbai Mountain " of low CO (east romantic charm), and " Zhongnanhai ", " Double Happiness (Shanghai) ", " Yellow Crane Tower ", " seven wolves ", trade mark cigarette products such as " tender sons ", the appearance of outstanding homemade low-coke tar cigarette product and popularization, the scientific and technological progress of China's tobacco business not only is described, is indicating that more state inner wrap strip market has occurred to the trend of low-coke tar cigarette development.
The first half of the year in 2012, tobacco business low-coke tar cigarette (8 milligrams every of tar contents and following cigarette) production and marketing scale all breaks through 3,000,000 casees, realizes output 309.16 ten thousand casees, realizes sales volume 307.57 ten thousand casees.Wherein, 6 milligrams every of tar contents and following cigarette production and marketing scale also break through 100,000 casees, realize output 10.34 ten thousand casees, realize sales volume 11.19 ten thousand casees.But overall share still is in reduced levels, and the scale of the low burnt cigarette in the whole nation is still limited.Consumers in general are for the existing Preliminary study of low this concept of burnt low harm cigarette, are difficult to the old consumer who gives up for the moment and just relate to the new consumer of tobacco for those craving for tobacco, and the higher low-coke tar cigarette of security is good selection.Along with continuing of China's rapid economy development, urbanization process and popularizing of higher education, low-coke tar cigarette market potential scale will further enlarge.
China's low-coke tar cigarette particularly tar content is lower than the requirement that flavour absorbing quality that 8mg/ props up cigarette can't satisfy the consumer fully, and this explanation China is the low-coke tar cigarette production technology of ultra-low tar cigarette especially on top of not also.
Using for reference advanced falling on the basis of burnt technology, developing the cigarette (especially Virginian-type cigarette) that is fit to China's actual conditions and comprehensively fallen burnt technology, and wide popularization and application is to producing.The burnt technology of falling that extensively adopts in production of cigarettes mainly contains:
1, props up the tipping filter tip at cigarette and fall burnt technology, also developed the lengthening filter tip in addition and be applied in the production of cigarettes, lengthen being applied in of filter tip and fall burnt and reduce tobacco leaf consumption aspect and all obtained and significantly fall burnt effect.
2, reform cigarette composition structure, except greatly developing the relatively low blended type cigarette of tar content, also in Virginian-type cigarette, mix the extensive employing of expanded cut tobacco, expanded cut stem and reconstituted tobacoo, particularly expanded cut tobacco and online expanded cut stem, greatly reduced tar content in cigarette.
3, filter tip aeration technology, high air permeability cigarette paper and high-air-permeability shaping paper adopt at many cigarette enterprises, simultaneously, in conjunction with the improvement of cigarette composition structure reform and flavoring and casing technology, change under the little situation in the style to cigarette, significantly reduced tar content in cigarette.
4, the processes aspect mainly by to air-flowing type dry technology and tobacco leaf grouping Processing technology, improves the fillibility of pipe tobacco, thereby reduces the Cigarette grammes per square metre, reaches the effect that reduces tar content in cigarette.
Thereby said method adopts physics to fall Jiao mostly or adds other materials and reaches and fall burnt purpose, but that tar content reduces is limited, and physics falls burnt very big shortcoming and is that physical means falls Jiao and can bring that flue gas is thin out, the fragrance dilution is not plentiful, the problem of satisfaction shortcoming.
Summary of the invention
Thereby the present invention adopts by using the white rib Wiring technology of cigarette to handle cured tobacco leaf and changes content of chemical substances in the tobacco leaf, play the effect that reduces tar content in cigarette, and after white rib Wiring technology processing, reduce in the tobacco feeding glucide use amounts such as honey, thereby reduce the growing amount of coke tar in cigarette, to overcome the prior art defective.
The present invention realizes by following technical process:
A. the moisture absorption moisture regain is carried out in sheet cigarette section back under 60～65 ℃, making the sheet cigarette moisture content after moisture absorption gets damp again is 14～16%;
B. above-mentioned cigarette with moisture absorption moisture regain carries out loosening and gaining moisture under 53～60 ℃, and making the sheet cigarette moisture content behind the loosening and gaining moisture is 19～22%;
C. cured tobacco leaf is blown into atomized water under 63～68 ℃, cures when the tobacco leaf moisture content reaches 25～28%, stoving temperature is 120～110 ℃;
D. when the above-mentioned tobacco leaf moisture content that cures reaches 8～10%, under 53～58 ℃, be blown into atomized water again, make the tobacco leaf moisture content reach 19～22%; (the white rib line treatment process that step c, d increase for the present invention)
E. be that 19～22% tobacco leaf adds chopping behind the spices, moisture regain with d step moisture content, moisture regain back tobacco leaf moisture content reaches 23～25%;
F. above-mentioned tobacco leaf is dry under 120～135 ℃, when reaching 12～13%, moisture content adds essence, go into the rolled cigarette operation then.
The technological progress that the present invention obtains:
The present invention can be in removing tobacco leaf in the bad smell after cured tobacco leaf repeatedly being cured PROCESS FOR TREATMENT such as moisture regain, promote blade contained material generation browning reaction and carbohydrate caramelization, thereby generation fragrance matter, and fragrance intrinsic in the tobacco leaf is appeared, improve Chemical Compositions of Flue-cured Tobacco, reduced the flue-cured tobacco nicotine content, improved cured tobacco leaf potassium chlorine ratio, improved the flue-cured tobacco flammability, these change the releasing content of coke tar that obviously all is conducive to reduce flue-cured tobacco.
Tobacco leaf and the undressed existing technology crossed through PROCESS FOR TREATMENT of the present invention compare, and can find out obviously that from following table 1, table 2 and table 3 technology of the present invention is to the influence of tobacco leaf chemical composition and tar content in cigarette.
Adopt contrast experiment's method, choose in 4 following tables 1 single grade tobacco leaf and handle, handle by technology of the present invention and existing process conditions respectively, handle tobacco leaves to the influence of tobacco leaf chemical composition with two kinds of processes relatively.
Table 1 test tobacco leaf table of grading
Table 2 is handled tobacco leaf chemical composition by the white rib line of the present invention and is changed
Table 3 changes by the white rib line of the present invention treatment of cigarette tar content
Can find out obviously that from table 2 data the tobacco leaf that the white rib line of process the present invention is handled compares with the tobacco leaf of not handling through white rib line, chemical index such as its reduced sugar, nicotine, chlorine, potassium, total nitrogen exist obvious uniformity to change.Wherein the reduction of content of reducing sugar can reduce quantity of tar formation; Potassium content slightly increases, and chlorinity slightly reduces, and the raising of potassium chlorine ratio is conducive to the tobacco leaf flammability and strengthens, and also can play the effect of control releasing content of coke tar in cigarette.
Can find out that from table 3 tar content in cigarette of handling through the white rib line of the present invention reduces, and also there is reduction in various degree in nicotine and carbon monoxide, thereby can significantly reduces cigarette to the harm of human body.
The specific embodiment
For further describing the present invention, be described further below in conjunction with specific embodiment.
Embodiment 1:
A. the moisture absorption moisture regain is carried out in the flue-cured tobacco sheet cigarette section back that at first will originate from Qujing, Yunnan (or the Baoshan, Yunnan or Longyan, Fujian or Yongzhou, Hunan) under 65 ℃, moisture absorption moisture regain vacuum is 0.09MPa, and making the sheet cigarette moisture content after moisture absorption gets damp again is 15%;
B. above-mentioned cigarette with moisture absorption moisture regain carries out loosening and gaining moisture under 57 ℃, and making the sheet cigarette moisture content behind the loosening and gaining moisture is 20%;
C. cured tobacco leaf is blown into atomized water under 65 ℃, cures when the cured tobacco leaf moisture content reaches 29%, district's temperature that control is cured is 120 ℃, 118 ℃ of two district's temperature, 110 ℃ of three district's temperature;
D. when the above-mentioned tobacco leaf moisture content 10% that cures, under 55 ℃, be blown into atomized water again, make the tobacco leaf moisture content reach 20%;
E. be that 20% tobacco leaf adds chopping behind the spices, moisture regain with d step moisture content, make moisture regain back tobacco leaf moisture content reach 24%;
F. with above-mentioned tobacco leaf 130 ℃ down dry, when moisture content reaches 12.5%, add essence, add pipe tobacco behind the essence and go into to enter the rolled cigarette operation behind the cabinet equilibrium water conten and get final product.
Embodiment 2: the present embodiment difference from Example 1 is:
A. carry out the moisture absorption moisture regain after will originating from the flue-cured tobacco smoked sheet of Qujing, Yunnan (or the Baoshan, Yunnan or Longyan, Fujian or Yongzhou, Hunan) under 60 ℃, moisture absorption moisture regain vacuum is 0.09MPa, and making the sheet cigarette moisture content after the moisture absorption moisture regain is 14%;
B. above-mentioned cigarette with moisture absorption moisture regain carries out loosening and gaining moisture under 53 ℃, and making the sheet cigarette moisture content behind the loosening and gaining moisture is 19%;
C. cured tobacco leaf is blown into atomized water under 63 ℃, cures when the tobacco leaf moisture content reaches 25%, district's temperature that control is cured is 120 ℃, 116 ℃ of two district's temperature, 110 ℃ of three district's temperature;
D. when the above-mentioned tobacco leaf moisture content that cures reaches 8%, under 53 ℃, be blown into atomized water again, make the tobacco leaf moisture content reach 19%;
E. be that 19% tobacco leaf adds chopping behind the spices, moisture regain with d step moisture content, make moisture regain back tobacco leaf moisture content reach 23%;
F. above-mentioned tobacco leaf is dry under 120 ℃, when reaching 12%, moisture content adds essence, after going into the cabinet equilibrium water conten, the pipe tobacco behind the adding essence enters the rolled cigarette operation.
Embodiment 3: the present embodiment difference from Example 1 is:
A. the moisture absorption moisture regain is carried out in sheet cigarette section back under 60～65 ℃, making the sheet cigarette moisture content after moisture absorption gets damp again is 16%;
B. above-mentioned cigarette with moisture absorption moisture regain carries out loosening and gaining moisture under 60 ℃, and making the sheet cigarette moisture content behind the loosening and gaining moisture is 22%;
C. cured tobacco leaf is blown into atomized water under 68 ℃, cures when the tobacco leaf moisture content reaches 28%, stoving temperature is that district's temperature is 120 ℃, 114 ℃ of two district's temperature, 110 ℃ of three district's temperature;
D. when the above-mentioned tobacco leaf moisture content that cures reaches 10%, under 58 ℃, be blown into atomized water again, make the tobacco leaf moisture content reach 22%;
E. be that 22% tobacco leaf adds chopping behind the spices, moisture regain with d step moisture content, moisture regain back tobacco leaf moisture content reaches 25%;
F. with above-mentioned tobacco leaf 135 ℃ down dry, when moisture content reaches 13%, add essence, add pipe tobacco behind the essence and go into to enter the rolled cigarette operation behind the cabinet equilibrium water conten and get final product.High.
Claims (1)
1. method that reduces cigarette product tar is characterized in that it comprises following processing step:
A. the moisture absorption moisture regain is carried out in sheet cigarette section back under 60～65 ℃, making the sheet cigarette moisture content after moisture absorption gets damp again is 14～16%;
B. above-mentioned cigarette with moisture absorption moisture regain carries out loosening and gaining moisture under 53～60 ℃, and making the sheet cigarette moisture content behind the loosening and gaining moisture is 19～22%;
C. cured tobacco leaf is blown into atomized water under 63～68 ℃, cures when the tobacco leaf moisture content reaches 25～28%, stoving temperature is 120～110 ℃;
D. when the above-mentioned tobacco leaf moisture content that cures reaches 8～10%, under 53～58 ℃, be blown into atomized water again, make the tobacco leaf moisture content reach 19～22%;
E. be that 19～22% tobacco leaf adds chopping behind the spices, moisture regain with d step moisture content, moisture regain back tobacco leaf moisture content reaches 23～25%;
F. above-mentioned tobacco leaf is dry under 120～135 ℃, when reaching 12～13%, moisture content adds essence, go into the rolled cigarette operation then.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2013100682148A CN103202527A (en) | 2013-03-05 | 2013-03-05 | Method for reducing tar of cigarette products |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2013100682148A CN103202527A (en) | 2013-03-05 | 2013-03-05 | Method for reducing tar of cigarette products |
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| CN103202527A true CN103202527A (en) | 2013-07-17 |
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| CN2013100682148A Pending CN103202527A (en) | 2013-03-05 | 2013-03-05 | Method for reducing tar of cigarette products |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104489898A (en) * | 2014-12-25 | 2015-04-08 | 中国烟草总公司郑州烟草研究院 | Cigarette with low tar-nicotine ratio |
| CN108013498A (en) * | 2017-11-23 | 2018-05-11 | 广西中烟工业有限责任公司 | A kind of compound additive for improving reconstituted tobacco physics humid keeping performance |
| CN113995166A (en) * | 2020-07-28 | 2022-02-01 | 贵州中烟工业有限责任公司 | Tobacco shred, preparation method thereof, smoking substrate and heating non-combustible tobacco product |
| CN114668165A (en) * | 2022-03-07 | 2022-06-28 | 红塔烟草(集团)有限责任公司 | Cigarette doped with powdery material and preparation method thereof |
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| CN1329854A (en) * | 2000-06-20 | 2002-01-09 | 卓卫民 | In-line alcoholizing process for tbacco |
| JP2004290174A (en) * | 2003-08-25 | 2004-10-21 | Fulta Electric Machinery Co Ltd | Method for humidifying leaf tobacco |
| CN102178337A (en) * | 2011-05-10 | 2011-09-14 | 中国烟草总公司郑州烟草研究院 | Independent tobacco cutting process and equipment based on paper making method regenerated tobacco leaf processing characteristics |
| CN102613679A (en) * | 2011-01-31 | 2012-08-01 | 厦门烟草工业有限责任公司 | Tobacco shred processing and treating technology |
-
2013
- 2013-03-05 CN CN2013100682148A patent/CN103202527A/en active Pending
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1329854A (en) * | 2000-06-20 | 2002-01-09 | 卓卫民 | In-line alcoholizing process for tbacco |
| JP2004290174A (en) * | 2003-08-25 | 2004-10-21 | Fulta Electric Machinery Co Ltd | Method for humidifying leaf tobacco |
| CN102613679A (en) * | 2011-01-31 | 2012-08-01 | 厦门烟草工业有限责任公司 | Tobacco shred processing and treating technology |
| CN102178337A (en) * | 2011-05-10 | 2011-09-14 | 中国烟草总公司郑州烟草研究院 | Independent tobacco cutting process and equipment based on paper making method regenerated tobacco leaf processing characteristics |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104489898A (en) * | 2014-12-25 | 2015-04-08 | 中国烟草总公司郑州烟草研究院 | Cigarette with low tar-nicotine ratio |
| CN108013498A (en) * | 2017-11-23 | 2018-05-11 | 广西中烟工业有限责任公司 | A kind of compound additive for improving reconstituted tobacco physics humid keeping performance |
| CN113995166A (en) * | 2020-07-28 | 2022-02-01 | 贵州中烟工业有限责任公司 | Tobacco shred, preparation method thereof, smoking substrate and heating non-combustible tobacco product |
| CN113995166B (en) * | 2020-07-28 | 2023-09-22 | 贵州中烟工业有限责任公司 | Tobacco shred and preparation method thereof, fuming substrate and heating non-burning tobacco product |
| CN114668165A (en) * | 2022-03-07 | 2022-06-28 | 红塔烟草(集团)有限责任公司 | Cigarette doped with powdery material and preparation method thereof |
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Application publication date: 20130717 |