CN103202109B - Connect operation prevention method by mistake - Google Patents
Connect operation prevention method by mistake Download PDFInfo
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- CN103202109B CN103202109B CN201180052360.0A CN201180052360A CN103202109B CN 103202109 B CN103202109 B CN 103202109B CN 201180052360 A CN201180052360 A CN 201180052360A CN 103202109 B CN103202109 B CN 103202109B
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- 238000000034 method Methods 0.000 title claims abstract description 40
- 230000002265 prevention Effects 0.000 title claims abstract description 37
- 239000000463 material Substances 0.000 claims abstract description 47
- 239000000758 substrate Substances 0.000 abstract description 29
- 238000004519 manufacturing process Methods 0.000 description 11
- 238000009434 installation Methods 0.000 description 8
- 238000004891 communication Methods 0.000 description 6
- 230000000694 effects Effects 0.000 description 5
- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical compound C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 description 3
- 241001269238 Data Species 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000004973 liquid crystal related substance Substances 0.000 description 1
- 239000012528 membrane Substances 0.000 description 1
- 230000003287 optical effect Effects 0.000 description 1
Classifications
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K13/00—Apparatus or processes specially adapted for manufacturing or adjusting assemblages of electric components
- H05K13/02—Feeding of components
- H05K13/0215—Interconnecting of containers, e.g. splicing of tapes
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K13/00—Apparatus or processes specially adapted for manufacturing or adjusting assemblages of electric components
- H05K13/08—Monitoring manufacture of assemblages
- H05K13/087—Equipment tracking or labelling, e.g. tracking of nozzles, feeders or mounting heads
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- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Microelectronics & Electronic Packaging (AREA)
- Operations Research (AREA)
- Supply And Installment Of Electrical Components (AREA)
Abstract
The invention provides and a kind of connection miss operation prevention method, read the identifying information being assemblied in the assembling tep reel (23) of loader (21) upon connection as next tep reel (23) by terminating machine (80), and identify the component kind of assembling band disc elements.Therefore, it is possible to systematically check and be replaced by the tep reel (23) that contains correct element and the material strip (24) of this tep reel (23) is connected this situation, the element of mistake can be prevented to be assemblied in substrate.
Description
Technical field
The present invention relates to and connect operation prevention method by mistake, element is being assemblied in the component mounter on substrate, prevent when connecting tep reel is assemblied in loader by mistake to install by mistake.
Background technology
In the component mounter possessing the component supplying apparatus be made up of loader, the tep reel being wound with the material strip of having accommodated multiple element is installed on loader in the mode that can load and unload, when generating device is finished, by connecting the supply carrying out element.Namely, when the surplus of the element that the current tep reel being installed on loader is accommodated tails off, current tep reel is replaced by next tep reel of the element containing identical type, carry out the connection of the material strip surplus that the material strip being wound in next tep reel is connected to element tailed off, carry out supply element by this connection, the supply operation of element can be proceeded.When above-mentioned connection, in order to prevent the mistake installation of element, executive component is checked.
Such as, in the invention described in patent documentation 1, when the element of current tep reel (cell) is finished and needs the operation carrying out being replaced by next tep reel, first, read the identifying information of next tep reel and check with the identifying information (component kind data and tep reel inherent data) of the mount message prestored.When checking two elements kind data consistent by this, the kind confirming as next tep reel is correct.Then, the identifying information of the current tep reel identifying information of next read tep reel and last time read when tep reel changes operation is checked.By this check two tep reel inherent datas inconsistent time, do not produce the problems such as the secondary reading of the identifying information of current tep reel, confirming as is next correct tep reel.
And, in the invention described in patent documentation 2, connection operation is carried out after the identifying information (identifying information) reading next tep reel (braid electric component), afterwards, until when detecting that the time of the connecting portion of material strip was in fiducial time, be judged to be that reading identifying information is the information read with connection operation, checks reading identifying information with the benchmark identifying information prestored.By this check two identifying informations consistent time, confirm as the material strip containing correct element and be connected.
Patent documentation 1: Japanese Unexamined Patent Publication 2006-135023 publication (0081st ~ 0088 section, Fig. 4)
Patent documentation 2: Japanese Unexamined Patent Publication 2000-13092 publication (the 0115th section, Figure 32)
Summary of the invention
In the invention described in above-mentioned patent documentation 1, that after current tep reel is replaced by next tep reel, carries out above-mentioned twice identifying information checks operation, confirm as be replaced by next correct tep reel after carry out connection operation, thus can prevent the mistake of element from installing.But, changing due to tep reel is the operation undertaken by operator, therefore cannot ensure according to regulation step carry out, when when carry out above-mentioned twice identifying information check operation after current tep reel is replaced by next tep reel, following such problem may be there is.
That is, the tep reel of the category-B element that the category-A element of being accommodated by next tep reel checking operation contained from carried out twice identifying information is sometimes different misdeems to be changed for next tep reel.In this case, if category-A element and category-B element are difform elements, then when the suction category-A element by component mounter, by being processed by the image that the component recognition camera of the element of suction photographs by shooting, can detect that the element of mistake is adsorbed this situation.But when category-A element is substantially identical with the shape of category-B element, cannot detect exception by image procossing, the element of mistake will be assemblied in substrate.
And, in the invention described in above-mentioned patent documentation 2, if be in fiducial time from the time during reading of the identifying information of next tep reel to when detecting the connecting portion of material strip of loader, then confirm as the material strip containing correct element and be connected.But, because connection is the operation undertaken by operator, even if be therefore next correct tep reel when reading the identifying information of next tep reel, but the tep reel containing the different category-B element of the category-A element of accommodating from next tep reel is misdeemed carry out connection operation for next tep reel time, also the element of mistake can be assemblied in substrate for above-mentioned reasons.
As mentioned above, following problem is there is: contain the different tep reel of category-B element of the category-A element of accommodating from next tep reel or the material strip of this tep reel is connected even if be replaced by the invention described in patent documentation 1,2, can not systematically check, and incorrect category-B element is adsorbed in suction nozzle and is assemblied in substrate, operation is below caused to become complicated.
The present invention makes in view of the foregoing, its object is to provide a kind of and connects operation prevention method by mistake, prevent the generation of by mistake installing when can connect tep reel is assemblied in loader by mistake.
In order to solve above-mentioned problem, invention involved by technical scheme 1 provides a kind of and connects operation prevention method by mistake, connect the next mistake operation prevention method being assembled to the connection of the described material strip that next tep reel of described loader reels being assemblied in loader in the mode that can load and unload and being wound with on described material strip that the current tep reel of material strip reels, wherein, described material strip contains multiple element, described loader is assemblied in the groove portion be located in the component supplying apparatus of component mounter, the described feature connecting operation prevention method is by mistake to comprise following operation: current tep reel component kind identification operation, the identifying information of described current tep reel is read by reading unit, and identify the component kind of the current band disc elements be contained in the described material strip be wound on described current tep reel, loading belt disc elements category identification operation, read the identifying information moving into tep reel be moved near described loader as next tep reel described by described reading unit, and identify be contained in be wound on described in move on tep reel described material strip in the component kind of loading belt disc elements, assembling tep reel component kind identification operation, read the identifying information being assemblied in the assembling tep reel of described loader upon connection as next tep reel described by described reading unit, and identify the component kind of the assembling band disc elements be contained in the described material strip be wound on described assembling tep reel, and judgement operation, when the described current band disc elements identified by described current tep reel component kind identification operation component kind from identified by described assembling tep reel component kind identification operation described assemble be with the component kind of disc elements different, be judged to be connect mistake operation.
Invention involved by technical scheme 2 is on the basis that the connection described in technical scheme 1 misses operation prevention method, in described assembling tep reel component kind identification operation, when not read by the identifying information of described reading unit to described assembling tep reel before taking out described element from the new described material strip after connection, the described loader from being equipped with described assembling tep reel is stopped to supply described element.
Invention involved by technical scheme 3 is on the basis that the connection described in technical scheme 1 or 2 misses operation prevention method, in described judgement operation, when from read the elapsed time till being read by the identifying information of described reading unit to described assembling tep reel by the identifying information of described reading unit to described current tep reel be more than first stipulated time, be judged to be the mistake operation connected.
Invention involved by technical scheme 4 is on the basis that the connection described in technical scheme 3 misses operation prevention method, in described judgement operation, when from read the elapsed time till being read by the identifying information of described reading unit to described assembling tep reel by the identifying information of described reading unit to described current tep reel be below second stipulated time shorter than the first stipulated time, be judged to be the mistake operation connected.
Invention involved by technical scheme 5 is on the basis that the connection described in technical scheme 1 or 2 misses operation prevention method, in described judgement operation, when detect described assembling tep reel be assemblied in described loader and the component kind of the described current band disc elements identified by described current tep reel component kind identification operation from identified by described assembling tep reel component kind identification operation described assemble be with the component kind of disc elements different, be judged to be connect mistake operation.
Invention involved by technical scheme 6 is on the basis that the connection described in technical scheme 1 or 2 misses operation prevention method, in described assembling tep reel component kind identification operation, the incidental recognition unit of described assembling tep reel being assemblied in described loader upon connection as next tep reel described is read by the reading unit being installed on described loader, in described judgement operation, be assemblied in described loader identifying described assembling tep reel by reading described recognition unit by described reading unit, and the component kind of the described current band disc elements identified by described current tep reel component kind identification operation from identified by described assembling tep reel component kind identification operation described assemble be with the component kind of disc elements different when, be judged to be the mistake operation connected.
According to the invention involved by technical scheme 1, read the identifying information of current tep reel by reading unit and identify the component kind of current band disc elements.Therefore, it is possible to prevent from such as the tep reel being assemblied in adjacent loader being misdeemed for current tep reel and read identifying information and the such situation of the component kind of the current band disc elements of identification error.And, read the identifying information moving into tep reel as next tep reel by reading unit and identify the component kind of loading belt disc elements.Connect therefore, it is possible to do not transfer to when the tep reel of accommodating vicious element is moved to and prevent useless operation.And, read the identifying information being assemblied in the assembling tep reel of loader upon connection as next tep reel by reading unit, and identify the component kind of assembling band disc elements.Therefore, it is possible to systematically check out to be replaced by and contain the tep reel of correct element and the material strip of this tep reel is connected this situation, the element of mistake can be prevented to be assemblied in substrate.
According to the invention involved by technical scheme 2, when not read by the identifying information of reading unit to assembling tep reel before taking out element from the new material strip after connection, stop the loader feed element from being equipped with assembling tep reel, therefore, it is possible to prevent the element of mistake to be assemblied in substrate.
According to the invention involved by technical scheme 3, be judged to be the mistake operation connected when the elapsed time read till the reading of the identifying information of assembling tep reel of the identifying information from current tep reel is more than first stipulated time.When the above-mentioned elapsed time is more than first stipulated time, the reading operation read till the reading of the identifying information of assembling tep reel of the identifying information from current tep reel is not carried out as a succession of operation, therebetween, the possibility of having carried out other operation is wrongly high.But, the activity duration is limited, is judged to be the mistake operation connected when the time that reading operation is used is more than binding hours, therefore, it is possible to dedicate oneself to reading operation, improper operation can be prevented.
According to the invention involved by technical scheme 4, be judged to be the mistake operation connected when the elapsed time read till the reading of the identifying information of assembling tep reel of the identifying information from current tep reel is below the second stipulated time.When the above-mentioned elapsed time is below the second stipulated time, the possibility that connection operation is omitted is high.But, the activity duration is limited, is judged to be the mistake operation connected when the time that reading operation is used is only below binding hours, therefore, it is possible to prevent from forgetting connection operation.
According to the invention involved by technical scheme 5, when detecting that assembling tep reel is assemblied in loader and the component kind of current band disc elements is judged to be with when assembling and be with the component kind of disc elements different the mistake operation that connects, therefore, it is possible to prevent from forgetting connection operation.
According to the invention involved by technical scheme 6, when detecting that assembling tep reel is assemblied in loader and the component kind of current band disc elements is judged to be with when assembling and be with the component kind of disc elements different the mistake operation that connects, therefore, it is possible to prevent from forgetting connection operation.
Accompanying drawing explanation
Fig. 1 represents to realize the stereogram that connection involved in the present invention misses the element assemble mounting system of an execution mode of operation prevention method.
Fig. 2 is the loader of the element assemble mounting system representing Fig. 1 and the skeleton diagram of periphery thereof.
Fig. 3 is the mount structure figure of the major part of the control device of the element assemble mounting system representing Fig. 1.
Fig. 4 is the vertical view of the terminating machine of the element assemble mounting system representing Fig. 1.
Fig. 5 is the flow chart of the first execution mode missing operation prevention method for illustration of connection involved in the present invention.
Fig. 6 is the figure of the tableau format example of the corresponding relation representing band reel number and the component kind used in connection involved in the present invention by mistake operation prevention method.
Fig. 7 is the flow chart of the second execution mode missing operation prevention method for illustration of connection involved in the present invention.
Fig. 8 is the flow chart of the 3rd execution mode missing operation prevention method for illustration of connection involved in the present invention.
Embodiment
Below, based on accompanying drawing, embodiments of the present invention are described.In addition, in the following description, the carrying direction of substrate is called X-direction, direction at a right angle with X-direction in horizontal plane is called Y direction, be called Z-direction by with X-direction and Y direction direction at a right angle.As shown in Figure 1, realize the element assemble mounting system connecting operation prevention method by mistake of the present invention to be configured to comprise: substrate transfer apparatus 10; Component mounting line, by the component mounter 1 with component supplying apparatus 20 and component mounting apparatus 40 along X-direction multiple stage (representing two in FIG) in upright arrangement configure and form; Control device 60(is with reference to Fig. 3), control element hookup wire; And terminating machine 80(is with reference to Fig. 4, is equivalent to " reading unit " of the present invention), can communicate with this control device 60.
At component supplying apparatus 20, along X-direction in upright arrangement be provided with multiple groove portion 22(assembling loader 21 in the mode that can load and unload with reference to Fig. 2).As shown in Figure 2, the tep reel 23 being wound with material strip 24 is held in loader 21 in the mode that can load and unload, and wherein, multiple element P is left compartment of terrain and accommodates into row by above-mentioned material strip 24.Sprocket wheel 26 is supported in the inside of loader 21 in the mode that can rotate, and sprocket wheel 26 is driven by the motor 25 of the drive source as pitch feeding material strip 24, and the guide hole being formed at material strip 24 engages with this sprocket wheel 26.And, at loader 21, be provided with the connection checkout gear 27 that the connecting portion (junction surface) to material strip 24 detects.And, at loader 21, be built-in with the control part 28 for controlling motor 25.
Loader 21 is formed in the mode that can engage with groove portion 22 slidably, is provided with the communications connector 30 that can be connected with communications connector 29 in the front end of the inserting side of loader 21, and communications connector 29 is located at groove portion 22 and is connected with control device 60.The communications connector 30 of loader 21 fits slidably in groove portion 22 by loader 21 and is connected with the communications connector 29 in groove portion 22, from groove portion 22 side direction loader 21 supply power, and the control signal needed for sending can be received between loader 21 and control device 60.At tep reel 23, be pasted with the bar code 32 of the identifying information representing this tep reel 23.This bar code 32 is read by terminating machine 80, obtains the identifying information of tep reel 23 thus, the identifying information of this tep reel 23 is sent to control device 60 described later and is stored in RAM63.
At this component supplying apparatus 20, tep reel 23 is held in loader 21, when loader 21 engages slidably with groove portion 22, the material strip 24 being wound in tep reel 23 is sent to pitch one pitch by the rotation of sprocket wheel 26, and the element P being contained in material strip 24 is fed into the component feeding position 21a of the leading section being located at loader 21 successively.The element P being fed into component feeding position 21a is adsorbed in the suction nozzle 47 of component mounting apparatus 40 described later, and is assemblied in and is positioned on the substrate S of component installation location by substrate transfer apparatus 10.And, when the surplus of the element P being contained in tep reel 23 tails off, by connecting to come supply element P.
As shown in Figure 1, substrate transfer apparatus 10, as an example, is made up of the Handling device of the Dual-conveying tall type being set up in parallel two Handling devices 11,12.Handling device 11,12 is configured to, respectively by pair of guide rails 13a, 13b in parallel with each other in opposite directions and be arranged on the pedestal 41 of component mounting apparatus 40 along horizontal alignment respectively, support is made and a pair not shown conveyer belt of substrate S that carrying is guided by these guide rails 13a, 13b is respectively set up in parallel toward each other.And, be provided with at substrate transfer apparatus 10 and the substrate S being transported to assigned position is lifted and the not shown clamping device clamped.
At this substrate transfer apparatus 10, the substrate S of installation elements P is guided by guide rail 13a, 13b and is transported to component installation location by conveyer belt along X-direction.The substrate S being moved to component installation location is positioned element rigging position by clamping device and clamps.
As shown in Figure 1, component mounting apparatus 40 is made up of XY manipulator, XY manipulator possesses Y-axis sliding part 43, and this Y-axis sliding part 43 frame to be loaded on pedestal 41 and to be configured at the top of substrate transfer apparatus 10 and component supplying apparatus 20, can move in the Y-axis direction along guide rail 42.Y-axis sliding part 43 is moved along Y direction by ball screw framework, and this ball screw framework has the ball-screw be connected with the output shaft of Y-axis servomotor 44.At Y-axis sliding part 43, X-axis sliding part 45 is with can be directed along the mode of the X-direction movement orthogonal with Y direction.Arrange X-axis servomotor 46 at Y-axis sliding part 43, X-axis sliding part 45 is moved along X-direction by the not shown ball screw framework be connected with the output shaft of this X-axis servomotor 46.X-axis sliding part 45 is provided with element assembly head 48, this element assembly head 48 maintain absorptive element P, can along the suction nozzle 47 of Z-direction movement.And, X-axis sliding part 45 is provided with substrate identification camera 49.And, pedestal 41 is fixed with component recognition camera 50.
At this component mounting apparatus 40, by substrate identification camera 49 to be located at be located in component installation location substrate S on base plate mark detect.And the position based on this base plate mark carries out position correction along XY direction to element assembly head 48.And, at the element P being adsorbed in suction nozzle 47 from the component feeding position 21a of component supplying apparatus 20 in the way of the assigned position movement substrate S, by component recognition camera 50, this element P is taken, element P is detected relative to the bias etc. at the center of suction nozzle 47.And, correct based on the amount of movement to the XY direction of element assembly head 48 etc. such as this bias.Thus, element P is assemblied in the fixed coordinate position on substrate S exactly.
As shown in Figure 3, the bus 64 that control device 60 possesses CPU61, ROM62, RAM63 and they connected, is connected with input/output interface 65 in bus 64.This control device 60 is devices of control element hookup wire, but in figure 3, the control system of component supplying apparatus 20 is only shown.That is, be connected at input/output interface 65: portion 66 checked by the element being sent executive component check program by the reception carrying out signal with terminating machine 80; The timing unit 67 in the elapsed time between details operation of measuring regulation described later; And drive the loader drive division 68 etc. of loader 21.
Also be connected with input/output unit 69 at control device 60, this input/output unit 69 possesses the display unit of the displays such as the keyboard of the input of the information of carrying out and the information of carrying out.Preserve element check program at the ROM62 of control device 60, represent that the form T(of the corresponding relation between the component kind information of the element that the identifying information of tep reel 23 and this tep reel 23 are accommodated is with reference to Fig. 6) and the first stipulated time T1 of limiting for the elapsed time between the operation to the regulation measured by the timing unit 67 and second stipulated time T2 etc. shorter than this first stipulated time T1.The identifying information preserving the tep reel 23 read by terminating machine 80 at the RAM63 of control device 60, the activity duration etc. of being measured by timing unit 67.
As shown in Figure 4, terminating machine 80, for possessing the bar code reader or portable information terminal (PDA) etc. of the read functions of bar code 32, possesses the input part 82 of display part 81, membrane keyboard etc. and the reading part 83 of optical profile type that are formed by liquid crystal etc.This terminating machine 80 is can be consisted of wireless or wired mode of carrying out communicating with control device 60.When terminating machine 80 possesses radio communication function, without the need to limiting the sphere of action of operating personnel, check even if also element can be carried out effectively in the place left.
Then, with reference to flow chart as shown in Figure 5 and the example of tableau format as shown in Figure 6, the first execution mode connecting operation prevention method is by mistake described.If the surplus of the element that the current tep reel 23 that operator confirms to be arranged on loader 21 is accommodated tails off, the identifying information of the bar code 32 of current tep reel 23 is then read by the reading part 83 of terminating machine 80, the identifying information read is sent to control device 60(Fig. 5 step 1, is equivalent to " current tep reel component kind identification operation " of the present invention).If inputted the identifying information of the current tep reel 23 sent from terminating machine 80 by operator, then control device 60 identifies the component kind information (Fig. 5 step 2 is equivalent to " current tep reel component kind identification operation " of the present invention) of the current band disc elements that the material strip 24 being wound in current tep reel 23 is accommodated based on the form T of the corresponding relation between the expression tep reel identifying information of Fig. 6 and component kind information.Such as, when the band reel number of the current tep reel 23 read is for " a-1 ", component kind is identified as " AAA-1 ".
Operator reads by the reading part 83 of terminating machine 80 identifying information being moved to the bar code 32 moving into tep reel 23 near loader 21 as next tep reel 23, and the identifying information read is sent to control device 60(Fig. 5 step 3, be equivalent to " loading belt disc elements category identification operation " of the present invention).If inputted the identifying information moving into tep reel 23 sent from terminating machine 80 by operator, then control device 60 identifies the component kind information (Fig. 5 step 4 is equivalent to " loading belt disc elements category identification operation " of the present invention) being wound in the loading belt disc elements that the material strip 24 of moving into tep reel 23 is accommodated based on the form T of the corresponding relation between the expression tep reel identifying information of Fig. 6 and component kind information.
And, control device 60 judges the component kind information of the loading belt disc elements identified (Fig. 5 step 5) whether identical with the component kind information of current band disc elements, when two elements kind of information is different, be judged as being moved to as next tep reel 23 tep reel 23 be wrong, and error message is shown in the display part 81 of terminating machine 80.And, if operator confirms error message, then turn back to step 3, move into other tep reel 23 reads the bar code 32 that this moves into tep reel 23 identifying information as next tep reel 23 and by the reading part 83 of terminating machine 80, the identifying information read is sent to control device 60, performs the process that above-mentioned step 4 is later.
On the other hand, in steps of 5, when the component kind information of loading belt disc elements is identical with the component kind information of current band disc elements, be judged as that the tep reel 23 moved into as next tep reel 23 is correct, and be display parts 81 that the message of correct this content is shown in terminating machine 80 by moving into tep reel 23.And, if operator confirms to move into the message that tep reel 23 is these correct contents, then carry out being wound in the material strip 24 moving into tep reel 23 and being connected to connection (Fig. 5 step 6 of the material strip 24 of current tep reel 23, be equivalent to " assembling tep reel component kind identification operation " of the present invention), current tep reel 23 is unloaded from loader 21, and the tep reel 23 of moving into as next tep reel is assemblied in loader 21.
Operator reads by the reading part 83 of terminating machine 80 identifying information being assemblied in the bar code 32 of the assembling tep reel 23 of loader 21 as next tep reel 23, the identifying information read is sent to control device 60(Fig. 5 step 7, is equivalent to " assembling tep reel component kind identification operation " of the present invention).Control device 60 judges whether the identifying information from assembling the bar code 32 of tep reel 23 before the new material strip 24 after connecting takes out element reads (Fig. 5 step 8 by the reading part 83 of terminating machine 80, be equivalent to " assembling tep reel component kind identification operation " of the present invention), when the identifying information assembling tep reel 23 is not read, stop loader 21 feed element from being equipped with assembling tep reel 23, and production suspended market order is shown in display part 81(Fig. 5 step 12 of terminating machine 80, be equivalent to " judgement operation " of the present invention).Referred to before the new material strip 24 after connecting takes out element, such as, be mounted to from next tep reel 23 and connect till checkout gear 27 detects element, or the element surplus of the material strip 24 of current tep reel 23 to be counted and before the vanishing of element surplus.Thereby, it is possible to prevent the element of mistake to be assemblied in substrate.
On the other hand, in step 8, when the identifying information assembling tep reel 23 is read, if inputted the identifying information of the assembling tep reel 23 sent from terminating machine 80 by operator, then control device 60 identifies the component kind information (Fig. 5 step 9 is equivalent to " assembling tep reel component kind identification operation " of the present invention) being wound in the assembling band disc elements that the material strip 24 that assembles tep reel 23 is accommodated based on the form T of the corresponding relation between the expression tep reel identifying information of Fig. 6 and component kind information.
And, control device 60 judges the component kind information of the assembling band disc elements identified (Fig. 5 step 10 whether identical with the component kind information of current band disc elements, be equivalent to " judgement operation " of the present invention), when two elements kind of information is different, be judged to be it is the display part 81(Fig. 5 step 11,12 connecting operation by mistake and production suspended market order is shown in terminating machine 80, be equivalent to " judgement operation " of the present invention).And, if operator confirms production suspended market order, then make element assemble mounting system stop and stopping the installation of the element in the current production schedule to substrate.On the other hand, in step 10, when the component kind information of assembling band disc elements is identical with the component kind information of current band disc elements, be judged to correctly carried out connecting and production is proceeded display part 81(Fig. 5 step 13,14 that instruction is shown in terminating machine 80, be equivalent to " judgement operation " of the present invention).And, if operator confirms production proceed instruction, then proceed the installation of the element in the current production schedule to substrate.
As mentioned above, connection is according to the present embodiment operation prevention method by mistake, reads the identifying information of current tep reel 23 and identify the component kind of current band disc elements by terminating machine 80.Therefore, it is possible to prevent from such as the tep reel 23 being assemblied in adjacent loader 21 being misdeemed and read identifying information for current tep reel 23, the situation that the component kind of the current band disc elements of identification error is such.And, read the identifying information moving into tep reel 23 as next tep reel 23 by terminating machine 80 and identify the component kind of loading belt disc elements.Therefore, it is possible to do not forward connection to when the tep reel 23 of accommodating vicious element is moved to, thus prevent useless operation.And, read the identifying information being assemblied in the assembling tep reel 23 of loader 21 upon connection as next tep reel 23 by terminating machine 80, and identify the component kind of assembling band disc elements.Therefore, it is possible to systematically check to be replaced by and contain the tep reel 23 of correct element and the material strip 24 of this tep reel 23 is connected this situation, the element of mistake can be prevented to be assemblied in substrate.
Then, the flow chart of Fig. 7 that reference and the flow chart of Fig. 5 represent accordingly, is described the second execution mode connecting operation prevention method by mistake.In addition, in the step of Fig. 7, the action identical with the step of Fig. 5 is marked with identical label.The connection mistake operation prevention method of the second execution mode is missed operation prevention method with the connection of the execution mode of first and is compared, add between step 9 and step 10 in step 21 and step 22 this point and formed different actions, following explanation has been carried out to step 9,21,22,10,11.
If control device 60 identifies the component kind information of the assembling band disc elements of assembling tep reel 23 in step 9 based on form T, then judge the identifying information of reading part 83 to assembling tep reel 23 that the identifying information of reading part 83 to current tep reel 23 of the terminating machine 80 from step 1 measured by timing unit 67 reads the terminating machine 80 in step 7 read till elapsed time t whether be the first stipulated time more than the T1 (Fig. 7 step 21 is equivalent to " judgement operation " of the present invention) preset.And when above-mentioned elapsed time t is the first stipulated time more than T1, being judged to connect is the display part 81(Fig. 7 step 11,12 missed operation and production suspended market order is shown in terminating machine 80).Rear execution used up by the element that this production terminates in current tep reel 23, stops the production of the element of next tep reel 23.
Herein, the first stipulated time T1 refers to, maximum duration used when being carried out as a succession of operation by the reading operation read till the reading of the identifying information of assembling tep reel 23 of the identifying information from current tep reel 23.When above-mentioned elapsed time t is the first stipulated time more than T1, the reading operation read till the reading of the identifying information of assembling tep reel 23 of the identifying information from current tep reel 23 is not carried out as a succession of operation, therebetween, the possibility of having carried out other operation is wrongly high.But, the activity duration is limited, is judged to be the mistake operation connected when the time that reading operation is used is more than binding hours, therefore, it is possible to dedicate oneself to reading operation, improper operation can be prevented.
On the other hand, in step 21, when above-mentioned elapsed time t is not more than the first stipulated time T1, judge whether elapsed time t is the second stipulated time below the T2 (Fig. 7 step 22 is equivalent to " judgement operation " of the present invention) preset further.And when above-mentioned elapsed time t is the second stipulated time below T2, being judged to connect is the display part 81(Fig. 7 step 11,12 missed operation and production suspended market order is shown in terminating machine 80).On the other hand, in step 22, when above-mentioned elapsed time t is more than the first stipulated time T1, whether the component kind information judging to assemble band disc elements is identical with the component kind information of current band disc elements, and (Fig. 7 step 10) performs the process that step 11 is later.
Herein, the second stipulated time T2 refers to, the shortest time used when being carried out as a succession of operation by the reading operation read till the reading of the identifying information of assembling tep reel 23 of the identifying information from current tep reel 23.When above-mentioned elapsed time t is the second stipulated time below T2, the possibility that connection operation is omitted is high.But, the activity duration is limited, is judged to be the mistake operation connected when the time that reading operation is used is only below binding hours, therefore, it is possible to prevent from forgetting connection operation.In addition, also can be configured to omit step 22 and only perform step 21.
Then, the flow chart of Fig. 8 that reference and the flow chart of Fig. 5 represent accordingly, is described the 3rd execution mode connecting operation prevention method by mistake.In addition, in the step of Fig. 8, the action identical with the step of Fig. 5 is marked with identical label.The connection mistake operation prevention method of the 3rd execution mode is missed operation prevention method with the connection of the execution mode of first and is compared, add between step 6 and step 7 in step 31 this point and formed different actions, following explanation has been carried out to the step 6 except step 8,31,7,9,10.
If operator confirms to move into the message that tep reel 23 is these correct contents, then carry out being wound in the material strip 24 moving into tep reel 23 and being connected to connection (Fig. 8 step 6) of the material strip 24 of current tep reel 23, current tep reel 23 is unloaded from loader 21, tep reel 23 of moving into as next tep reel 23 is assemblied in loader 21(Fig. 8 step 31, is equivalent to " assembling tep reel component kind identification operation " of the present invention).As shown in Figure 2, assemble tep reel 23 to be assemblied in this situation of loader 21 and can to detect by arranging detector 31 in the department of assembly of the tep reel 23 of loader 21.This detector 31 is contact or contactless on/off transducer, and on/off signal is input into control device 60 by wired or wireless.
Operator reads by the reading part 83 of terminating machine 80 identifying information being assemblied in the bar code 32 of the assembling tep reel 23 of loader 21 as next tep reel 23, the identifying information read is sent to control device 60(Fig. 8 step 7).If control device 60 is inputted the identifying information of the assembling tep reel 23 sent from terminating machine 80 by operator, then identify component kind information (Fig. 8 step 9) being wound in the assembling band disc elements that the material strip 24 that assembles tep reel 23 is accommodated based on the form T of the corresponding relation between the expression tep reel identifying information of Fig. 6 and component kind information.And, if by the connection signal carrying out self-detector 31, control device 60 detects that assembling tep reel 23 is assemblied in this situation of loader 21 in step 31, then judge component kind information (Fig. 8 step 10), and perform step 11 later process whether identical with the component kind information of current band disc elements of assembling band disc elements.As mentioned above, when detect assembling tep reel 23 be assemblied in this situation of loader 21 and the component kind of current band disc elements with assembling be with the component kind of disc elements different, be judged to be connection mistake operation, therefore, it is possible to prevent from forgetting connection operation.
And, connection as the 3rd execution mode misses the variation of operation prevention method, also can be configured to, the recognition unit (Fig. 8 step 7 is equivalent to " assembling tep reel component kind identification operation " of the present invention) appended by the assembling tep reel 23 being assemblied in loader 21 upon connection as next tep reel 23 is read by the reading unit being installed on loader 21.As recognition unit, the RFID(RadioFrequencyIdentification being attached at assembling tep reel 23 can be used: radio-frequency (RF) identification), as reading unit, the ID reader being installed on the position of the loader 21 that can detect RFID when assembling tep reel 23 is assemblied in loader 21 can be used in.RFID is written with the identifying information of assembling tep reel 23.
By forming such structure, operator reads without using the reading part 83 of terminating machine 80 identifying information assembling tep reel 23, loader 21 is assemblied in by means of only by assembling tep reel 23, control device 60 just can receive the identifying information of assembling tep reel 23, and can confirm that assembling tep reel 23 is assemblied in this situation of loader 21.And, when detecting that assembling tep reel 23 is assemblied in this situation of loader 21 and the component kind of current band disc elements is judged to be with when assembling and be with the component kind of disc elements different the mistake operation that connects, therefore, it is possible to prevent from forgetting connection operation.
Industrial applicibility
Connection of the present invention by mistake operation prevention method can not only be applicable to component mounter, also can be applicable to the device of general treatment element.
Description of reference numerals
1 component mounter
10 substrate transfer apparatus
20 component supplying apparatus
21 loaders
22 groove portions
23 tep reels
24 material strips
27 connect checkout gear
31 detectors
32 bar codes
40 component mounting apparatus
60 control device
Portion checked by 66 elements
67 timing unit
80 terminating machines
81 display parts
83 reading parts
84 ~ 91 viewing areas
Claims (6)
1. one kind connects operation prevention method by mistake, connect the next mistake operation prevention method being assembled to the connection of the described material strip that next tep reel of described loader reels being assemblied in loader in the mode that can load and unload and being wound with on described material strip that the current tep reel of material strip reels, wherein, described material strip contains multiple element, described loader is assemblied in the groove portion be located in the component supplying apparatus of component mounter
The described feature connecting operation prevention method is by mistake to comprise following operation:
Current tep reel component kind identification operation, is read the identifying information of described current tep reel by reading unit, and identifies the component kind of the current band disc elements be contained in the described material strip be wound on described current tep reel;
Loading belt disc elements category identification operation, read the identifying information moving into tep reel be moved near described loader as next tep reel described by described reading unit, and identify be contained in be wound on described in move on tep reel described material strip in the component kind of loading belt disc elements;
Judge operation, judge that whether the component kind of the described loading belt disc elements identified by described loading belt disc elements category identification operation is identical with the component kind of the described current band disc elements identified by described current tep reel component kind identification operation;
Assembling tep reel component kind identification operation, when being judged as that in described judgement operation the component kind of described loading belt disc elements is identical with the component kind of described current band disc elements, read the identifying information being assemblied in the assembling tep reel of described loader upon connection as next tep reel described by described reading unit, and identify the component kind of the assembling band disc elements be contained in the described material strip be wound on described assembling tep reel; And
Judge operation, when the described current band disc elements identified by described current tep reel component kind identification operation component kind from identified by described assembling tep reel component kind identification operation described assemble be with the component kind of disc elements different, be judged to be connect mistake operation.
2. connection according to claim 1 operation prevention method by mistake, wherein,
In described assembling tep reel component kind identification operation, when not read by the identifying information of described reading unit to described assembling tep reel before taking out described element from the new described material strip after connection, the described loader from being equipped with described assembling tep reel is stopped to supply described element.
3. connection according to claim 1 and 2 operation prevention method by mistake, wherein,
In described judgement operation, when from read the elapsed time till being read by the identifying information of described reading unit to described assembling tep reel by the identifying information of described reading unit to described current tep reel be more than first stipulated time, be judged to be the mistake operation connected.
4. connection according to claim 3 operation prevention method by mistake, wherein,
In described judgement operation, when from read the elapsed time till being read by the identifying information of described reading unit to described assembling tep reel by the identifying information of described reading unit to described current tep reel be below second stipulated time shorter than the first stipulated time, be judged to be the mistake operation connected.
5. connection according to claim 1 and 2 operation prevention method by mistake, wherein,
In described judgement operation, when detect described assembling tep reel be assemblied in described loader and the component kind of the described current band disc elements identified by described current tep reel component kind identification operation from identified by described assembling tep reel component kind identification operation described assemble be with the component kind of disc elements different, be judged to be connect mistake operation.
6. connection according to claim 1 and 2 operation prevention method by mistake, wherein,
In described assembling tep reel component kind identification operation, read by the reading unit being installed on described loader the incidental recognition unit of described assembling tep reel being assemblied in described loader upon connection as next tep reel described,
In described judgement operation, when identify described assembling tep reel by reading described recognition unit by described reading unit and be assemblied in described loader and the component kind of the described current band disc elements identified by described current tep reel component kind identification operation from identified by described assembling tep reel component kind identification operation described assemble be with the component kind of disc elements different, be judged to be connect mistake operation.
Applications Claiming Priority (3)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2010251524A JP5641889B2 (en) | 2010-11-10 | 2010-11-10 | How to prevent splicing mistakes |
| JP2010-251524 | 2010-11-10 | ||
| PCT/JP2011/074386 WO2012063625A1 (en) | 2010-11-10 | 2011-10-24 | Method for preventing splicing work errors |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN103202109A CN103202109A (en) | 2013-07-10 |
| CN103202109B true CN103202109B (en) | 2015-12-02 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201180052360.0A Active CN103202109B (en) | 2010-11-10 | 2011-10-24 | Connect operation prevention method by mistake |
Country Status (4)
| Country | Link |
|---|---|
| JP (1) | JP5641889B2 (en) |
| CN (1) | CN103202109B (en) |
| DE (1) | DE112011103710T5 (en) |
| WO (1) | WO2012063625A1 (en) |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP2874481B1 (en) | 2012-07-13 | 2023-01-25 | FUJI Corporation | Component mounting system |
| WO2014010083A1 (en) | 2012-07-13 | 2014-01-16 | 富士機械製造株式会社 | Component mounting system |
| CN105706542B (en) * | 2013-11-26 | 2018-11-02 | 株式会社富士 | Can judgement connect the device of carrier band |
| JP6097937B2 (en) * | 2014-01-27 | 2017-03-22 | パナソニックＩｐマネジメント株式会社 | Component verification method and component verification system |
| JP6302753B2 (en) * | 2014-06-04 | 2018-03-28 | Juki株式会社 | Electronic component mounting system and electronic component mounting method |
| US10784129B2 (en) * | 2015-03-23 | 2020-09-22 | Fuji Corporation | Mounting device and mounting method |
| JP6462853B2 (en) * | 2015-03-24 | 2019-01-30 | 株式会社Ｆｕｊｉ | Splicing equipment |
| JP6603705B2 (en) * | 2015-03-31 | 2019-11-06 | 株式会社Ｆｕｊｉ | Automatic splicing equipment |
| JP6577022B2 (en) * | 2015-03-31 | 2019-09-18 | 株式会社Ｆｕｊｉ | Automatic splicing equipment |
| JP6630914B2 (en) * | 2015-07-29 | 2020-01-15 | パナソニックＩｐマネジメント株式会社 | Component supply system and component supply method |
| US11019760B2 (en) * | 2016-06-13 | 2021-05-25 | Fuji Corporation | Feeder management method and feeder management device |
| JP6684984B2 (en) * | 2016-07-28 | 2020-04-22 | パナソニックＩｐマネジメント株式会社 | Splicing device and splicing method |
| JP6684985B2 (en) * | 2016-07-28 | 2020-04-22 | パナソニックＩｐマネジメント株式会社 | Parts supply system and parts supply method |
| CN109923956B (en) * | 2016-11-09 | 2020-09-15 | 雅马哈发动机株式会社 | Component collation system |
| JP6740444B2 (en) * | 2017-02-20 | 2020-08-12 | 株式会社Ｆｕｊｉ | Splicing tape management system |
| JP7096377B2 (en) * | 2019-02-12 | 2022-07-05 | 株式会社Fuji | Parts type management device |
| JP6862513B2 (en) * | 2019-08-21 | 2021-04-21 | 株式会社Ｆｕｊｉ | Automatic splicing method |
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| CN1498827A (en) * | 2002-11-11 | 2004-05-26 | 富士机械制造株式会社 | Assigning method and appts. for parts information |
| JP2010141215A (en) * | 2008-12-12 | 2010-06-24 | Hitachi High-Tech Instruments Co Ltd | Method and device for mounting electronic component |
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| JP2006135023A (en) | 2004-11-04 | 2006-05-25 | Nec Saitama Ltd | System, method and program for detecting erroneous mounting, recording medium and portable terminal |
| JP4728163B2 (en) * | 2006-04-28 | 2011-07-20 | 富士機械製造株式会社 | Parts supply device |
| JP2008294097A (en) * | 2007-05-23 | 2008-12-04 | Mitsubishi Electric Corp | Component-mounting device and component discriminating method |
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2010
- 2010-11-10 JP JP2010251524A patent/JP5641889B2/en active Active
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2011
- 2011-10-24 CN CN201180052360.0A patent/CN103202109B/en active Active
- 2011-10-24 WO PCT/JP2011/074386 patent/WO2012063625A1/en active Application Filing
- 2011-10-24 DE DE112011103710T patent/DE112011103710T5/en active Pending
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN1498827A (en) * | 2002-11-11 | 2004-05-26 | 富士机械制造株式会社 | Assigning method and appts. for parts information |
| JP2010141215A (en) * | 2008-12-12 | 2010-06-24 | Hitachi High-Tech Instruments Co Ltd | Method and device for mounting electronic component |
Also Published As
| Publication number | Publication date |
|---|---|
| JP2012104635A (en) | 2012-05-31 |
| CN103202109A (en) | 2013-07-10 |
| WO2012063625A1 (en) | 2012-05-18 |
| JP5641889B2 (en) | 2014-12-17 |
| DE112011103710T5 (en) | 2013-08-08 |
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