CN103197185B - Transformer automatic test machine and testing method thereof - Google Patents
Transformer automatic test machine and testing method thereof Download PDFInfo
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- CN103197185B CN103197185B CN201310115181.8A CN201310115181A CN103197185B CN 103197185 B CN103197185 B CN 103197185B CN 201310115181 A CN201310115181 A CN 201310115181A CN 103197185 B CN103197185 B CN 103197185B
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Abstract
A kind of transformer automatic test machine and its implementation, comprise worktable, worktable is provided with high-voltage testing device, comprehensive electric characteristic detecting apparatus and insulated test device successively, worktable is also provided with circulation feeding device and waste product grabbing device. Being provided with circulation feeding device and waste product grabbing device on the table, some slides that circulation feeding device comprises feeding guide and is located on feeding guide, slide side is provided with projection and pushes by force and as sense contact for providing; Feeding guide moves guide rail before comprising, determines guide rail and moves guide rail, front dynamic guide rail and rear dynamic guide rail afterwards and transports slide by cylinder contact, it is achieved automatic feeding function; The motor of waste product grabbing device and telescopic cylinder control the horizontal and vertical movement of handgrip respectively; Being provided with bottom bearing container after an elasticity device connects and move guide rail, structure is simple, utilizes the present invention to carry out product test and has working efficiency height, the advantage that production cost is low, and can save labor force.
Description
Technical field
The present invention relates to automatic detection system technical field, particularly relate to a kind of transformer automatic test machine and its implementation.
Background technology
Current transformer testing process mesohigh, comprehensively electrical, insulativity have the respective testing equipment of different instruments respectively, and every platform machine must be operated by an even more workman, and working efficiency is not high, and production cost is relatively high.
Summary of the invention
Based on this, it is necessary for prior art problem, a kind of transformer automatic test machine is provided, high pressure, comprehensive test electrical, insulativity three kinds of performances are concentrated on and test on an equipment, realize test automatically, the deficiency that the working efficiency of customer service prior art is not high and production cost is relatively high.
For achieving the above object, the present invention adopts following technical scheme:
A kind of transformer automatic test machine, comprise worktable, described worktable is provided with high-voltage testing device, comprehensive electric characteristic detecting apparatus and insulated test device successively, described worktable is also provided with circulation feeding device and waste product grabbing device, some slides that described circulation feeding device comprises feeding guide and is located on feeding guide, described feeding guide moves guide rail before comprising, determines guide rail and moves guide rail afterwards, and before described, dynamic guide rail is connected with a feeding cylinder, moves guide rail and be connected with a reset cylinder after described; Described slide is provided with the accommodating groove for holding transformer, and described slide side is provided with projection; Described waste product grabbing device comprises saddle and bearing container, described saddle is provided with motor, telescopic cylinder and some handgrips, an assembling seat it is provided with below described saddle, described assembling seat one end connects the piston end of telescopic cylinder, described telescopic cylinder control handgrip moves up and down, and described assembling seat connects handgrip away from the other end of telescopic cylinder, and described motor connects assembling seat, described electric machine control handgrip moves left and right, and described handgrip side is provided with a driving lever; Being provided with an elasticity device bottom described bearing container, described elasticity device is dynamic guide rail after connecting.
Further, before described, dynamic guide rail side is provided with induction installation, and described projection responded to by described induction installation, and described projection is metal block; Before described, dynamic guide rail is provided with a propelling movement device away from another side of induction installation, described propelling movement device comprises the first pedestal, the first fixed block, the first slide block, pushes guide rail and a propelling movement cylinder, described propelling movement guide rail is located on the first pedestal, on described first pedestal, one end is provided with the first fixed block, described first fixed block connects propelling movement cylinder, on described first pedestal, the other end away from the first fixed block is provided with the first slide block, described first slide block connects the piston end pushing cylinder, and described first slider bottom is provided with one first push rod.
Further, described high-voltage testing device comprises two Hi-pot test cylinders, and described Hi-pot test cylinder piston end is connected with the first casting die block, and described Hi-pot test cylinder is located at the both sides of feeding guide respectively.
Further, described comprehensive electric characteristic detecting apparatus comprises two integration test cylinders, and described integration test cylinder piston end is connected with the 2nd casting die block, and described Hi-pot test cylinder is located at the both sides of feeding guide respectively.
Further, described insulated test device comprises two insulation test cylinders, and described insulation test cylinder piston end is connected with the 3rd casting die block, and described Hi-pot test cylinder is located at the both sides of feeding guide respectively.
Further, described waste product grabbing device side is provided with resetting device, described resetting device comprises the 2nd pedestal, the 2nd fixed block, the 2nd slide block, reset guide rail and a reset cylinder, described reset guide rail is located on the 2nd pedestal, on described 2nd pedestal, one end is provided with the 2nd fixed block, described 2nd fixed block connects reset cylinder, on described 2nd pedestal, the other end away from the 2nd fixed block is provided with the 2nd slide block, described 2nd slide block connects the piston end of reset cylinder, and described 2nd slider bottom is provided with one the 2nd push rod.
Further, on described worktable, side is provided with an automatic control device, and described high-voltage testing device, comprehensive electric characteristic detecting apparatus, insulated test device, circulation feeding device and waste product grabbing device are all electrically connected with automatic control device.
The testing method of described transformer automatic test machine, it comprises the steps:
1., operator transformer to be measured is put into accommodating groove, before with hand slide being pushed into forward on dynamic guide rail, induction installation induction projection;
2., feeding cylinder moves guide rail before pushing, the first push rod propelling movement slide reach on propelling movement device;
3., respectively through high-voltage testing device, comprehensive electric characteristic detecting apparatus and insulated test device;
4., telescopic cylinder extend, handgrip moves down, and captures waste product, and the projection that driving lever promotes makes slide move forward, moves on guide rail after feeding;
5., reset cylinder extend, dynamic guide rail after propelling movement, elasticity device pulls bearing container to move forward to the lower section of handgrip simultaneously, and handgrip is opened, and waste product falls in bearing container;
6. after pushing, the slide on dynamic guide rail is to operation starting point for the 2nd push rod, on resetting device, and action completes, and circulation material conveying test according to this.
The useful effect of the present invention is: be provided with circulation feeding device and waste product grabbing device on the table, some slides that circulation feeding device comprises feeding guide and is located on feeding guide, slide side is provided with projection and pushes by force and as sense contact for providing; Feeding guide moves guide rail before comprising, determines guide rail and moves guide rail, front dynamic guide rail and rear dynamic guide rail afterwards and transports slide by cylinder contact, it is achieved automatic feeding function; The motor of waste product grabbing device and telescopic cylinder control the horizontal and vertical movement of handgrip respectively; Being provided with bottom bearing container after an elasticity device connects and move guide rail, structure is simple, utilizes the present invention to carry out product test and has working efficiency height, the advantage that production cost is low, and can save labor force.
Accompanying drawing explanation
Fig. 1 is the perspective view of transformer automatic test machine of the present invention.
Fig. 2 is the structural representation of the propelling movement device in Fig. 1.
Fig. 3 is the structural representation at another visual angle of the waste product grabbing device of the present invention.
Fig. 4 is the structural representation of the bearing container in Fig. 1.
Fig. 5 is the structural representation of the resetting device in Fig. 1.
Embodiment
For the feature of the present invention, technique means and the specific purposes reached, function can be understood further, below in conjunction with accompanying drawing and embodiment, the present invention is described in further detail.
Refer to Fig. 1, a kind of transformer automatic test machine, comprise worktable 10, being provided with high-voltage testing device 20, comprehensive electric characteristic detecting apparatus 30 and insulated test device 40 on this worktable 10 successively, high-voltage testing device 20, comprehensive electric characteristic detecting apparatus 30 and insulated test device 40 connect corresponding testing tool respectively.
This worktable 10 is also provided with circulation feeding device 50 and waste product grabbing device 60, some slides 52 that this circulation feeding device 50 comprises feeding guide 51 and is located on feeding guide 51. This slide 52 is provided with the accommodating groove 521 for holding transformer, and in the present embodiment, the quantity of accommodating groove 521 is four, can test four transformers simultaneously. This slide 52 side is provided with projection 522, and this projection 522 is for providing by force during follow-up propelling movement slide 52, and projection 522 is metal block. This front dynamic guide rail 511 side is provided with induction installation 11, and this projection 522 responded to by this induction installation 11.
This feeding guide 51 moves guide rail 511 before comprising, determines guide rail 512 and rear dynamic guide rail 513. These front dynamic guide rail 511 times ends connect the piston end of a feeding cylinder 514, and these rear dynamic guide rail 513 times ends connect the piston end of a reset cylinder 515. This front dynamic guide rail 511 is provided with a propelling movement device 70 away from another side of induction installation 11. When induction installation 11 senses projection 522, feeding cylinder 514 stretches out, and before pushing, dynamic guide rail 511 is to propelling movement device 70 place.
Seeing also Fig. 2, this propelling movement device 70 comprises the first pedestal 71, first fixed block 72, first slide block 73, pushes guide rail 74 and a propelling movement cylinder 75. This propelling movement guide rail 74 is located on the first pedestal 71. On this first pedestal 71, one end is provided with the first fixed block 72, and this first fixed block 72 is fixedly connected with and pushes cylinder 75. Being provided with the first slide block 73 away from the other end of the first fixed block 72 on this first pedestal 71, this first slide block 73 connects the piston end pushing cylinder 75. It is provided with one first push rod 731 bottom this first slide block 73, before promoting, moves the slide 52 on guide rail 511. Slide 52 on front dynamic guide rail 511 is pushed to high-voltage testing device 20 place and carries out Hi-pot test by propelling movement device 70.
Seeing also Fig. 3, this waste product grabbing device 60 comprises saddle 61 and bearing container 62, and this saddle 61 is provided with motor 63, telescopic cylinder 64 and some handgrips 65. The quantity of handgrip 65 is consistent with the quantity of accommodating groove 521, and this handgrip 65 side is provided with a driving lever 651, for the projection 522 pushed on slide 52. This saddle 61 is provided with an assembling seat 611 below, and this assembling seat 611 one end connects the piston end of telescopic cylinder 64, and this telescopic cylinder 64 controls handgrip 65 and moves up and down. This assembling seat 611 connects handgrip 65 away from the other end of telescopic cylinder 64, and this motor 63 connects assembling seat 611, and this motor 63 controls handgrip 65 and moves left and right.
Seeing also Fig. 4, be provided with an elasticity device 621 bottom this bearing container 62, this elasticity device 621 is dynamic guide rail 513 after connecting. The present embodiment elasticity device 621 is preferably spring, when bearing container 62 and rear dynamic guide rail 513 be reset in the lump cylinder 515 push time, bearing container 62 is conflicted and is stopped after a limited block (not shown), and rear dynamic guide rail 513 is continued to push to operation starting point; When after after slide 52 on dynamic guide rail 513 is pushed out, rear dynamic guide rail 513 is returned by the tractive force of elasticity device 621.
This high-voltage testing device 20 comprises two Hi-pot test cylinders 21, and this Hi-pot test cylinder 21 piston end is connected with the first casting die block 22, and this Hi-pot test cylinder 21 is located at the both sides of feeding guide 51 respectively.
This comprehensive electric characteristic detecting apparatus 30 comprises two integration test cylinders 31, and this integration test cylinder 31 piston end is connected with the 2nd casting die block 32, and this Hi-pot test cylinder 31 is located at the both sides of feeding guide 51 respectively.
This insulated test device 40 comprises two insulation test cylinders 41, and this insulation test cylinder 41 piston end is connected with the 3rd casting die block 42, and this Hi-pot test cylinder 41 is located at the both sides of feeding guide 51 respectively.
Seeing also Fig. 5, this waste product grabbing device 60 side is provided with resetting device 80, and this resetting device 80 comprises the 2nd pedestal 81, the 2nd fixed block 82, the 2nd slide block 83, reset guide rail 84 and a reset cylinder 85. This reset guide rail 84 is located on the 2nd pedestal 81, and on the 2nd pedestal 81, one end is provided with the 2nd fixed block the 82, two fixed block 82 and is fixedly connected with reset cylinder 85. 2nd pedestal 81 is provided with, away from the other end of the 2nd fixed block 82, the piston end that the 2nd slide block the 83, two slide block 83 connects reset cylinder 85. It is provided with one the 2nd push rod 831 bottom 2nd slide block 83, after promoting, moves slide 52 to the operation starting point on guide rail 513.
On this worktable 10, side is provided with an automatic control device 90, and this high-voltage testing device 20, comprehensive electric characteristic detecting apparatus 30, insulated test device 40, circulation feeding device 50 and waste product grabbing device 60 are all electrically connected with automatic control device 90.
The testing method of this transformer automatic test machine, comprises the steps:
1., operator transformer to be measured is put into accommodating groove 521, before being pushed into forward by slide 52 with hand on dynamic guide rail 511, projection 522 responded to by induction installation 11;
2., feeding cylinder 514 dynamic guide rail 511 before pushing, the first push rod 731 pushed on device 70 pushes slide 52 and moves forward;
3., respectively through high-voltage testing device 20, comprehensive electric characteristic detecting apparatus 30 and insulated test device 40;
4., telescopic cylinder 64 extend, handgrip 65 moves down, and captures waste product, and the projection 522 that driving lever 651 promotes makes slide 52 move forward, after feeding on dynamic guide rail 513;
5., reset cylinder 515 extend, dynamic guide rail 513 after propelling movement, elasticity device 621 pulls bearing container 62 to move forward to the lower section of handgrip 65 simultaneously, and handgrip 65 is opened, and waste product falls in bearing container 62;
6. the 2nd push rod 831, on resetting device 80 is slide 52 to the operation starting point on dynamic guide rail 513 after pushing, and action completes, and circulation material conveying test according to this.
The useful effect of the present invention is: be provided with circulation feeding device 50 and waste product grabbing device 60 on worktable 10, some slides 52 that circulation feeding device 50 comprises feeding guide 51 and is located on feeding guide 51, slide 52 side is provided with projection 522 and pushes by force and as sense contact for providing; Feeding guide 51 moves guide rail 511 before comprising, determines guide rail 512 and rear dynamic guide rail 513, and front dynamic guide rail 511 and rear dynamic guide rail 513 are come and gone by cylinder and transport slide 52, it is achieved automatic feeding function; The motor 63 of waste product grabbing device 60 and telescopic cylinder 64 control the horizontal and vertical movement of handgrip 65 respectively; Being provided with bottom bearing container 62 after an elasticity device 621 connects and move guide rail 513, structure is simple, utilizes the present invention to carry out product test and has working efficiency height, the advantage that production cost is low, and can save labor force.
The above embodiment only have expressed several enforcement modes of the present invention, and it describes comparatively concrete and detailed, but therefore can not be interpreted as the restriction to patent scope of the present invention. , it is also possible to make some distortion and improvement, it should be appreciated that for the person of ordinary skill of the art, without departing from the inventive concept of the premise these all belong to protection scope of the present invention. Therefore, the protection domain of patent of the present invention should be as the criterion with claims.
Claims (8)
1. a transformer automatic test machine, comprise worktable (10), described worktable (10) is provided with high-voltage testing device (20) successively, comprehensive electric characteristic detecting apparatus (30) and insulated test device (40), it is characterized in that: described worktable (10) is also provided with circulation feeding device (50) and waste product grabbing device (60), some slides (52) that described circulation feeding device (50) comprises feeding guide (51) and is located on feeding guide (51), described feeding guide (51) is dynamic guide rail (511) before comprising, determine guide rail (512) and move guide rail (513) afterwards, before described, dynamic guide rail (511) is connected with a feeding cylinder (514), after described, dynamic guide rail (513) is connected with a reset cylinder (515), described slide (52) is provided with the accommodating groove (521) for holding transformer, and described slide (52) side is provided with projection (522), described waste product grabbing device (60) comprises saddle (61) and bearing container (62), described saddle (61) is provided with motor (63), telescopic cylinder (64) and some handgrips (65), described saddle (61) is provided with an assembling seat (611) below, described assembling seat (611) one end connects the piston end of telescopic cylinder (64), described telescopic cylinder (64) control handgrip (65) moves up and down, described assembling seat (611) connects handgrip (65) away from the other end of telescopic cylinder (64), described motor (63) connects assembling seat (611), described motor (63) control handgrip (65) moves left and right, described handgrip (65) side is provided with a driving lever (651), described bearing container (62) bottom is provided with an elasticity device (621), and described elasticity device (621) is dynamic guide rail (513) after connecting.
2. transformer automatic test machine according to claim 1, it is characterised in that: before described, dynamic guide rail (511) side is provided with induction installation (11), and described projection (522) responded to by described induction installation (11), and described projection (522) is metal block, before described, dynamic guide rail (511) is provided with a propelling movement device (70) away from another side of induction installation (11), described propelling movement device (70) comprises the first pedestal (71), first fixed block (72), first slide block (73), push guide rail (74) and propelling movement cylinder (75), described propelling movement guide rail (74) is located on the first pedestal (71), the upper one end of described first pedestal (71) is provided with the first fixed block (72), described first fixed block (72) connects propelling movement cylinder (75), on described first pedestal (71), the other end away from the first fixed block (72) is provided with the first slide block (73), described first slide block (73) connects the piston end pushing cylinder (75), described first slide block (73) bottom is provided with one first push rod (731).
3. transformer automatic test machine according to claim 1, it is characterized in that: described high-voltage testing device (20) comprises two Hi-pot test cylinders (21), described Hi-pot test cylinder (21) piston end is connected with the first casting die block (22), and described Hi-pot test cylinder (21) is located at the both sides of feeding guide (51) respectively.
4. transformer automatic test machine according to claim 1, it is characterized in that: described comprehensive electric characteristic detecting apparatus (30) comprises two integration test cylinders (31), described integration test cylinder (31) piston end is connected with the 2nd casting die block (32), and described Hi-pot test cylinder (31) is located at the both sides of feeding guide (51) respectively.
5. transformer automatic test machine according to claim 1, it is characterized in that: described insulated test device (40) comprises two insulation test cylinders (41), described insulation test cylinder (41) piston end is connected with the 3rd casting die block (42), and described Hi-pot test cylinder (41) is located at the both sides of feeding guide (51) respectively.
6. transformer automatic test machine according to claim 1, it is characterized in that: described waste product grabbing device (60) side is provided with resetting device (80), described resetting device (80) comprises the 2nd pedestal (81), 2nd fixed block (82), 2nd slide block (83), reset guide rail (84) and a reset cylinder (85), described reset guide rail (84) is located on the 2nd pedestal (81), the upper one end of described 2nd pedestal (81) is provided with the 2nd fixed block (82), described 2nd fixed block (82) connects reset cylinder (85), on described 2nd pedestal (81), the other end away from the 2nd fixed block (82) is provided with the 2nd slide block (83), described 2nd slide block (83) connects the piston end of reset cylinder (85), described 2nd slide block (83) bottom is provided with one the 2nd push rod (831).
7. transformer automatic test machine according to claim 1, it is characterized in that: the upper side of described worktable (10) is provided with an automatic control device (90), described high-voltage testing device (20), comprehensive electric characteristic detecting apparatus (30), insulated test device (40), circulation feeding device (50) and waste product grabbing device (60) are all electrically connected with automatic control device (90).
8. one kind adopts the testing method of transformer automatic test machine described in claim 1��7, it is characterised in that, it comprises the steps:
1., operator transformer to be measured is put into accommodating groove (521), before with hand slide (52) being pushed into forward on dynamic guide rail (511), induction installation (11) induction projection (522);
2., feeding cylinder (514) moves guide rail (511) before pushing, the first push rod (731) propelling movement slide (52) reach in propelling movement device (70);
3., respectively through high-voltage testing device (20), comprehensive electric characteristic detecting apparatus (30) and insulated test device (40);
4., telescopic cylinder (64) extend, handgrip (65) moves down, and captures waste product, and the projection (522) that driving lever (651) promotes makes slide (52) move forward, moves on guide rail (513) after feeding;
5., reset cylinder (515) extend, dynamic guide rail (513) after propelling movement, elasticity device (621) pulls bearing container (62) to move forward to the lower section of handgrip (65) simultaneously, and handgrip (65) is opened, and waste product falls in bearing container (62);
6. after pushing, the slide (52) on dynamic guide rail (513) is to operation starting point for the 2nd push rod (831), on resetting device (80), and action completes, and circulation material conveying test according to this.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310115181.8A CN103197185B (en) | 2013-04-03 | 2013-04-03 | Transformer automatic test machine and testing method thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310115181.8A CN103197185B (en) | 2013-04-03 | 2013-04-03 | Transformer automatic test machine and testing method thereof |
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| Publication Number | Publication Date |
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| CN103197185A CN103197185A (en) | 2013-07-10 |
| CN103197185B true CN103197185B (en) | 2016-06-01 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201310115181.8A Expired - Fee Related CN103197185B (en) | 2013-04-03 | 2013-04-03 | Transformer automatic test machine and testing method thereof |
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| CN (1) | CN103197185B (en) |
Families Citing this family (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103713221B (en) * | 2013-12-31 | 2016-06-29 | 珠海市康定电子股份有限公司 | The low-frequency transformer automatic Synthesis test machine of GROOVY data acquisition and analysis system is controlled based on PLC |
| CN104020368B (en) * | 2014-05-06 | 2017-05-24 | 徐州格利尔科技有限公司 | Multifunctional comprehensive testing device of transformer |
| CN110261751B (en) * | 2019-07-29 | 2024-06-04 | 无锡新畅电子有限公司 | Automatic testing device for insulating property of transformer |
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| US5264799A (en) * | 1992-07-16 | 1993-11-23 | San Horng Electric Factory Co., Ltd. | Automatic transformer testing apparatus |
| CN201382757Y (en) * | 2009-04-07 | 2010-01-13 | 雅化集团绵阳实业有限公司 | Automatic waste product removing device |
| CN201449427U (en) * | 2009-07-08 | 2010-05-05 | 东莞创慈磁性元件有限公司 | Three-in-one automatic tester for transformer |
| CN201555909U (en) * | 2009-11-03 | 2010-08-18 | 东莞创慈磁性元件有限公司 | Automatic detection equipment used for detecting transformer |
| CN202427653U (en) * | 2011-12-08 | 2012-09-12 | 深圳市惠世光科技有限公司 | Fully automatic integrated testing machine for high-frequency transformer |
| CN202796421U (en) * | 2012-09-04 | 2013-03-13 | 嘉兴市同信机电科技有限公司 | Full-automatic assembling and testing machine for electronic transformers |
| CN203217010U (en) * | 2013-04-03 | 2013-09-25 | 康舒电子(东莞)有限公司 | Automatic tester for transformers |
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2013
- 2013-04-03 CN CN201310115181.8A patent/CN103197185B/en not_active Expired - Fee Related
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US5264799A (en) * | 1992-07-16 | 1993-11-23 | San Horng Electric Factory Co., Ltd. | Automatic transformer testing apparatus |
| CN201382757Y (en) * | 2009-04-07 | 2010-01-13 | 雅化集团绵阳实业有限公司 | Automatic waste product removing device |
| CN201449427U (en) * | 2009-07-08 | 2010-05-05 | 东莞创慈磁性元件有限公司 | Three-in-one automatic tester for transformer |
| CN201555909U (en) * | 2009-11-03 | 2010-08-18 | 东莞创慈磁性元件有限公司 | Automatic detection equipment used for detecting transformer |
| CN202427653U (en) * | 2011-12-08 | 2012-09-12 | 深圳市惠世光科技有限公司 | Fully automatic integrated testing machine for high-frequency transformer |
| CN202796421U (en) * | 2012-09-04 | 2013-03-13 | 嘉兴市同信机电科技有限公司 | Full-automatic assembling and testing machine for electronic transformers |
| CN203217010U (en) * | 2013-04-03 | 2013-09-25 | 康舒电子(东莞)有限公司 | Automatic tester for transformers |
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