CN103194783B - For the automatic synchronization rocking equipment of electrophoresis production line - Google Patents
For the automatic synchronization rocking equipment of electrophoresis production line Download PDFInfo
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- CN103194783B CN103194783B CN201310126933.0A CN201310126933A CN103194783B CN 103194783 B CN103194783 B CN 103194783B CN 201310126933 A CN201310126933 A CN 201310126933A CN 103194783 B CN103194783 B CN 103194783B
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Abstract
The invention discloses a kind of automatic synchronization rocking equipment for electrophoresis production line, comprise two and force down device; Force down device to comprise variable-frequency motor, from left to right order four return idlers on a mounting board and mounting plate are installed; Driving roller is arranged on the transmission shaft of variable-frequency motor; Line between the center of the first return idler and the center of the second return idler is the first line, line between the center of the 3rd return idler and the center of the 4th return idler is the second line, and the first line parallels with the second line and the first line is positioned at above the second line; Variable-frequency motor drives driving roller to rotate, and driving roller drives the first return idler, the second return idler, the 3rd return idler and the 4th return idler to rotate by transmission belt simultaneously.Present invention eliminates the operation of artificial eliminating bubble, achieve the automatic production operation of few peopleization, extend the working distance discrete time of least significant end working face simultaneously.
Description
Technical field
The present invention relates to a kind of rocking equipment for automobile chassis parts and similar tubulose and box-shaped member, particularly relate to a kind of automatic synchronization rocking equipment for electrophoresis production line.
Background technology
Ability cathode electrophoresis technique, as technique most widely used in vehicle coating process, also adopts various different pattern according to the quality requirements of part, the material of component and shape etc. are different.The versatility of electrophoresis production line is stronger, as long as the size of part meets, just can produce.Part is sent into electrophoresis chamber by electrophoresis transport tape by electrophoresis production line.But in actual motion, existing electrophoresis production line comes with some shortcomings:
1, for tubulose and box-shaped member, when entering electrophoresis chamber, form bubble when part concave surface contacts with tank liquor, when part is energized, bubble stops the contact of part and tank liquor, thus occurs the show-through bad of circle.Current most domestic electrophoresis factory adopts and manually shakes hanger, gets rid of bubble, guarantees the quality of electrophoresis.But there is the increase of manual labor, and there is serious personnel safety hidden danger.
2, for automotive floor panel, chassis and engine part, in order to increase the intensity of part, adopt multiple single-piece protection weldering to weld together, assembly part is semi-closed state, very easily occurs that bubble produces bad in electrophoresis process.
Summary of the invention
For solving the problems of the technologies described above, the invention provides a kind of automatic synchronization rocking equipment for electrophoresis production line, this automatic synchronization rocking equipment being used for electrophoresis production line starts to wave when making part enter electrophoresis chamber, bubble can be got rid of in waving, realize fully contacting of part and tank liquor, prevent and cause bad generation by bubble, eliminate simultaneously and manually wave operation, achieve the production of automatization, eliminate the bubble formed when part enters groove.
For realizing above-mentioned technical purpose, the technical scheme that the present invention takes is: a kind of automatic synchronization rocking equipment for electrophoresis production line, comprises two and forces down device for what forced down the side of part; The described device that forces down comprises variable-frequency motor, driving roller, the first return idler, the second return idler, the 3rd return idler, the 4th return idler and a mounting plate; Described driving roller is arranged on the transmission shaft of variable-frequency motor, and the first return idler, the second return idler, the 3rd return idler, the 4th return idler from left to right order are installed on a mounting board; Line between the center of described first return idler and the center of the second return idler is the first line, line between the center of described 3rd return idler and the center of the 4th return idler is the second line, and described first line parallels with the second line and the first line is positioned at above the second line; Variable-frequency motor drives driving roller to rotate, and driving roller drives the first return idler, the second return idler, the 3rd return idler and the 4th return idler to rotate by transmission belt simultaneously;
The speed of described transmission belt is identical with the speed of electrophoresis main line transport tape, after device is forced down in part arrival, part successively from the first return idler, the second return idler, the 3rd return idler, the 4th return idler below by, or pass through from the 4th return idler, the 3rd return idler, the second return idler, the first return idler successively, the one end making part contact with transmission belt is pressed downward low;
Described two are forced down the both sides that device sequence is arranged on electrophoresis transport tape, described part, first after one is forced down device, then forces down device through another, thus after one end of part is pressed, then the other end is also depressed, and enters electrophoresis chamber to make part two ends with the state teetered.
As further improved technical scheme of the present invention, described transmission belt two sides is provided with tooth bar.
As further improved technical scheme of the present invention, when part is through forcing down device, one end of described part is depressed 6 °-10 °.
As further improved technical scheme of the present invention, when part is through forcing down device, one end of described part is depressed 8 °.
As further improved technical scheme of the present invention, described mounting plate is provided with bar shaped open holes, and mounting plate is fixedly mounted in the frame of electrophoresis production line through bar shaped open holes by fastening piece, when loosening fasteners, can move up and down mounting plate.
As further improved technical scheme of the present invention, described mounting plate is also provided with respectively with the first return idler, second return idler, 3rd return idler, four installation elongated holes that 4th return idler is corresponding, four fastening pieces are each passed through the first return idler, second return idler, 3rd return idler, 4th return idler and corresponding elongated hole of installing are by the first return idler, second return idler, 3rd return idler, 4th return idler fixedly mounts on a mounting board respectively, when loosening fasteners, can respectively by the first return idler, second return idler, 3rd return idler, or the 4th return idler moves up and down.
The speed of feed belt of the present invention is identical with the speed of the electrophoresis main line transport tape of electrophoresis production line, does not rub, can not affect the life-span of transmission belt between transmission belt and secondary hanger; The angle that teeters at the two ends, left and right of part can regulate, and adjusts suitable angle according to the state of manufactured parts, and the angle of waving at present is 6-10 degree.The controllability of speed is achieved by band variable-frequency motor, during production, secondary hanger starts when entering electrophoresis chamber to wave, bubble can be got rid of in waving, realize fully contacting of part and tank liquor, prevent and cause bad generation by bubble, eliminate simultaneously and manually wave operation, achieve the production of automatization, eliminate the bubble formed when part enters groove.In a word, present invention eliminates the operation of artificial eliminating bubble, achieve the automatic production operation of few peopleization, extend the working distance discrete time of least significant end working face simultaneously.
Accompanying drawing explanation
Fig. 1 is main TV structure schematic diagram of the present invention.
Fig. 2 is the left TV structure schematic diagram of Fig. 1.
Fig. 3 of the present inventionly forces down apparatus structure schematic diagram.
Below in conjunction with accompanying drawing, the specific embodiment of the present invention is described further.
Embodiment
Embodiment 1
See Fig. 1, Fig. 2 and Fig. 3, this is used for the automatic synchronization rocking equipment of electrophoresis production line, comprises two for what forced down the side of part and forces down device; The described device that forces down comprises variable-frequency motor 2, driving roller 3, first return idler 4, second return idler 5, the 3rd return idler 6, the 4th return idler 7 and a mounting plate 8; Variable-frequency motor 2 is arranged on electrophoresis production line framework 13; Described driving roller 3 is arranged on the transmission shaft of variable-frequency motor 2, and the first return idler 4, second return idler 5, the 3rd return idler 6, the 4th return idler 7 from left to right order are arranged on mounting plate 8; Line between the center of described first return idler 4 and the center of the second return idler 5 is the first line, line between the center of described 3rd return idler 6 and the center of the 4th return idler 7 is the second line, and described first line parallels with the second line and the first line is positioned at above the second line; Variable-frequency motor 2 drives driving roller 3 to rotate, and driving roller 3 drives the first return idler 4, second return idler 5, the 3rd return idler 6 and the 4th return idler 7 to rotate by transmission belt simultaneously; The speed of described transmission belt is identical with the speed of electrophoresis main line transport tape 10, after device is forced down in part 1 arrival, part successively from the first return idler 4, second return idler 5, the 3rd return idler 6, the 4th return idler 7 below by, or pass through from the 4th return idler 7, the 3rd return idler 6, second return idler 5, first return idler 4 successively, the one end making part 1 contact with transmission belt is pressed downward low; Described two are forced down the both sides that device sequence is arranged on electrophoresis main line transport tape 10, described part 1 is first after one is forced down device, then device is forced down through another, thus after one end of part 1 is pressed, then the other end is also depressed, and enters electrophoresis chamber to make part 1 two ends with the state teetered.
Described transmission belt two sides is provided with tooth bar 11; When part 1 is through forcing down device, one end of described part 1 is depressed 6 °-10 °; Preferably, in the present embodiment, when part 1 is through forcing down device, one end of described part 1 is depressed 8 °.Described mounting plate 8 is provided with bar shaped open holes 9, and mounting plate 8 is fixedly mounted in the frame 12 of electrophoresis production line through bar shaped open holes 9 by fastening piece, when loosening fasteners, can move up and down mounting plate 8.Described installation version 8 is also provided with respectively with the first return idler 4, second return idler 5, 3rd return idler 6, four installation elongated holes 12 that 4th return idler 7 is corresponding, four fastening pieces are each passed through the first return idler 4, second return idler 5, 3rd return idler 6, 4th return idler 7 and corresponding elongated hole 12 of installing are by the first return idler 4, second return idler 5, 3rd return idler 6, 4th return idler 7 is fixedly mounted on mounting plate 8 respectively, when loosening fasteners, can respectively by the first return idler 4, second return idler 5, 3rd return idler 6, or the 4th return idler 7 moves up and down.
The speed of feed belt of the present invention is identical with the speed of the electrophoresis main line transport tape of electrophoresis production line, does not rub, can not affect the life-span of transmission belt between transmission belt and secondary hanger; The angle that teeters at the two ends, left and right of part can regulate, and adjusts suitable angle according to the state of manufactured parts, and the angle of waving at present is 6-10 degree.The controllability of speed is achieved by band variable-frequency motor, during production, secondary hanger starts when entering electrophoresis chamber to wave, bubble can be got rid of in waving, realize fully contacting of part and tank liquor, prevent and cause bad generation by bubble, eliminate simultaneously and manually wave operation, achieve the production of automatization, eliminate the bubble formed when part enters groove.In a word, present invention eliminates the operation of artificial eliminating bubble, achieve the automatic production operation of few peopleization, extend the working distance discrete time of least significant end working face simultaneously.This automatic synchronization rocking equipment being used for electrophoresis production line is a kind of device promoting the automatic capability of electrophoresis production line, specifically, can realize the improvement of electrophoresis production quality product, realize the production of automatization.
Claims (6)
1., for an automatic synchronization rocking equipment for electrophoresis production line, comprise two for what forced down the side of part and force down device; It is characterized in that: described in force down device and comprise variable-frequency motor (2), driving roller (3), the first return idler (4), the second return idler (5), the 3rd return idler (6), the 4th return idler (7) and a mounting plate (8); Described driving roller (3) is arranged on the transmission shaft of variable-frequency motor (2), and the first return idler (4), the second return idler (5), the 3rd return idler (6), the 4th return idler (7) from left to right order are arranged on mounting plate (8); Line between the center of described first return idler (4) and the center of the second return idler (5) is the first line, line between the center of described 3rd return idler (6) and the center of the 4th return idler (7) is the second line, and described first line parallels with the second line and the first line is positioned at above the second line; Variable-frequency motor (2) drives driving roller (3) to rotate, and driving roller (3) drives the first return idler (4), the second return idler (5), the 3rd return idler (6) and the 4th return idler (7) to rotate by transmission belt simultaneously;
The speed of described transmission belt is identical with the speed of electrophoresis main line transport tape (10), after device is forced down in part (1) arrival, part successively from the first return idler (4), the second return idler (5), the 3rd return idler (6), the 4th return idler (7) below by, or pass through from the 4th return idler (7), the 3rd return idler (6), the second return idler (5), the first return idler (4) successively, the one end making part (1) contact with transmission belt is pressed downward low;
Described two are forced down the both sides that device sequence is arranged on electrophoresis main line transport tape (10), described part (1) is first after one is forced down device, then device is forced down through another, thus after one end of part (1) is pressed, then the other end is also depressed, and enters electrophoresis chamber to make part (1) two ends with the state teetered.
2. the automatic synchronization rocking equipment for electrophoresis production line according to claim 1, is characterized in that: described transmission belt two sides is provided with tooth bar (11).
3. the automatic synchronization rocking equipment for electrophoresis production line according to claim 2, is characterized in that: when part (1) is through forcing down device, one end of described part (1) is depressed 6 °-10 °.
4. the automatic synchronization rocking equipment for electrophoresis production line according to claim 3, is characterized in that: when part (1) is through forcing down device, one end of described part (1) is depressed 8 °.
5. the automatic synchronization rocking equipment for electrophoresis production line according to claim 4, it is characterized in that: described mounting plate (8) is provided with bar shaped open holes (9), mounting plate (8) is fixedly mounted in the frame (12) of electrophoresis production line through bar shaped open holes (9) by fastening piece, when loosening fasteners, mounting plate (8) can be moved up and down.
6. the automatic synchronization rocking equipment for electrophoresis production line according to claim 1 or 2 or 3 or 4 or 5, it is characterized in that: described mounting plate (8) is also provided with respectively with the first return idler (4), second return idler (5), 3rd return idler (6), four installations elongated hole (12) that 4th return idler (7) is corresponding, four fastening pieces are each passed through the first return idler (4), second return idler (5), 3rd return idler (6), 4th return idler (7) and install elongated hole (12) accordingly by the first return idler (4), second return idler (5), 3rd return idler (6), 4th return idler (7) is fixedly mounted on mounting plate (8) respectively, when loosening fasteners, can respectively by the first return idler (4), second return idler (5), 3rd return idler (6), or the 4th return idler (7) moves up and down.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310126933.0A CN103194783B (en) | 2013-04-13 | 2013-04-13 | For the automatic synchronization rocking equipment of electrophoresis production line |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310126933.0A CN103194783B (en) | 2013-04-13 | 2013-04-13 | For the automatic synchronization rocking equipment of electrophoresis production line |
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| Publication Number | Publication Date |
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| CN103194783A CN103194783A (en) | 2013-07-10 |
| CN103194783B true CN103194783B (en) | 2015-12-02 |
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| CN201310126933.0A Active CN103194783B (en) | 2013-04-13 | 2013-04-13 | For the automatic synchronization rocking equipment of electrophoresis production line |
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Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104562161B (en) * | 2015-02-11 | 2016-08-17 | 苏州托尔斯自动化有限公司 | 3D rocking equipment is used in a kind of plating |
| CN108560040A (en) * | 2018-07-11 | 2018-09-21 | 芜湖博康汽车饰件有限公司 | A kind of coated device and method of rotary automobile accessory surface electrophoretic paint |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB785044A (en) * | 1954-12-15 | 1957-10-23 | Cruickshank Ltd R | Electro-plating apparatus of the rotary-barrel type |
| CN101392399A (en) * | 2008-10-15 | 2009-03-25 | 深圳市柳溪机械设备有限公司 | One machine multicolor electrophoresis production device |
| KR20110056595A (en) * | 2009-11-23 | 2011-05-31 | (주)승진기계 | Roller gilding apparatus |
| CN202671684U (en) * | 2012-08-17 | 2013-01-16 | 富奥汽车零部件股份有限公司 | Electrophoresis swinging conductive support |
| CN203284489U (en) * | 2013-04-13 | 2013-11-13 | 南京星乔威泰克汽车零部件有限公司 | Self-synchronizing swing device for cataphoresis production line |
-
2013
- 2013-04-13 CN CN201310126933.0A patent/CN103194783B/en active Active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB785044A (en) * | 1954-12-15 | 1957-10-23 | Cruickshank Ltd R | Electro-plating apparatus of the rotary-barrel type |
| CN101392399A (en) * | 2008-10-15 | 2009-03-25 | 深圳市柳溪机械设备有限公司 | One machine multicolor electrophoresis production device |
| KR20110056595A (en) * | 2009-11-23 | 2011-05-31 | (주)승진기계 | Roller gilding apparatus |
| CN202671684U (en) * | 2012-08-17 | 2013-01-16 | 富奥汽车零部件股份有限公司 | Electrophoresis swinging conductive support |
| CN203284489U (en) * | 2013-04-13 | 2013-11-13 | 南京星乔威泰克汽车零部件有限公司 | Self-synchronizing swing device for cataphoresis production line |
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| CN103194783A (en) | 2013-07-10 |
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