CN103193439A - Sealing material for container with high integrity and preparation method as well as application thereof - Google Patents

Sealing material for container with high integrity and preparation method as well as application thereof Download PDF

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CN103193439A
CN103193439A CN2013101328038A CN201310132803A CN103193439A CN 103193439 A CN103193439 A CN 103193439A CN 2013101328038 A CN2013101328038 A CN 2013101328038A CN 201310132803 A CN201310132803 A CN 201310132803A CN 103193439 A CN103193439 A CN 103193439A
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sealing material
high integrity
cement
water
integrity container
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CN103193439B (en
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李清海
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China Building Materials Academy CBMA
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China Building Materials Academy CBMA
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Abstract

The invention discloses a sealing material for a container with high integrity and a preparation method as well as an application thereof. The sealing material comprises 78.4 to 117.6 parts of cement, 2.96 to 18.4 parts of polymer emulsion, 80 to 120 parts of sand, 6.85 to 21.35 parts of water, 0.24 to 1.2 parts of water reducing agent, 1.6 to 19.2 parts of swelling agent and 0.44 to 2.76 parts of curing agent. The sealing material is high in denseness strength, high in fluidity, free of shrinkage, high in irradiation resistance and high in durability. The sealing material is grouted into a sealing cavity between a barrel cover and a barrel body of the container with the high integrity by using an air pressure grouting method. After the sealing material is hardened, the barrel cover and the barrel body of the container with the high integrity can be combined to form the whole structure, so that nuclear waste materials in the container cannot leak within 300 years. The sealing material can be applied to the fields of nuclear waste treatment and building structure restoration.

Description

High integrity container sealing material and preparation method thereof and application
Technical field
The present invention relates to the sealing material that nuke rubbish in the nuclear energy power generation solidifies usefulness, particularly relate to a kind of sealing material that is applicable to high bond strength that high integrity container uses, radiation hardness, high-durability and preparation method thereof and its application in nuclear waste is handled.
Background technology
More and more pay attention to greenhouse gas emission, climate warming based on the world today, actively pushing forward nuclear energy power generation is important policies of China's energy construction, and it is few that nuclear energy power generation has the pollution substance quantity discharged, belongs to clean energy; Can not produce the carbonic acid gas that increases the weight of global greenhouse effect; Nuclear fuel energy density height, volume are little, transportation with store all very convenient; In the cost of nuclear energy power generation, the shared ratio of fuel cost is lower, is not vulnerable to international economic situation's influence, so cost of electricity-generating is low than other cost of electricity-generating, but the processing of radwaste also becomes the task of top priority.Along with the demand of nuclear power construction to security and weather resistance, and nuclear power built the needs of development process, modern nuclear power is built a kind of long service life of active demand, easy construction and safe and reliable nuclear power concrete technology.
Concerning China's nuclear power was built, the nuke rubbish curing technology was most crucial.Traditional nuke rubbish curing technology is often based on the principle of " multibarrier ", utilize steel construction, concrete structure and composite structure thereof to shield as " cushioning material " radioactivity to nuke rubbish, there is the critical defect that disposal unit is excessive, can't carry out security monitoring in this technology.Traditional nuke rubbish concrete or fiber reinforced concrete container exist the defective of " cold bonding knot " poor performance between toughness deficiency and container cover and the container body.At present, countries in the world are all in the high integrity container of research nuclear waste, high integrity container technology can directly be placed on the nuke rubbish after solidifying in the container, and mainly adopt the disposable integral placing, this technology can be simplified multibarrier, under landfill, its shortcoming is to adopt the disposable integral cast can cause nuke rubbish placement amount less, therefore, the pattern that adopts high integrity container bung to combine with staving increases the placement amount of nuke rubbish, becomes the emphasis of researchist's research as the sealing material of connection effect between bung and the staving.And for the perfusion of high integrity container with the research of sealing material with use seldom, majority all belongs to secure content, so far there is not bibliographical information, more there is not the sealing material technology that safe life reaches 300 years, therefore, the high integrity container perfusion that exploitation has independent intellectual property right is the task of top priority with sealing material, will and build up long-term, safe, the stable operation in back for the nuclear power engineering construction and provide strong support.
Summary of the invention
For solving the sealing problem between high integrity container bung and the staving, the invention provides the sealing material of high bond strength that a kind of high integrity container uses, radiation hardness, high-durability.
High integrity container sealing material provided by the present invention, comprise that following component prepares by ratio of weight and the number of copies: cement 78.4-117.6 part, polymer emulsion 2.96-18.4 part, sand 80-120 part, water 6.85-21.35 part, water reducer 0.24-1.2 part, swelling agent 1.6-19.2 part and solidifying agent 0.44-2.76 part.
Wherein, described cement is silicate cement or ordinary Portland cement.
Described polymer emulsion is Resins, epoxy, resol, diphenyl siloxane, polystyrene or Polyurethane macromolecule emulsion.
Described sand is that fineness modulus is that 0.6-2.2, silt content are 0-2.0%(quality percentage composition) natural sand or machine-processed sand.
Described water reducer is poly carboxylic acid, how is or melamine high-efficiency water-reducing agent.
Described swelling agent is calcium sulphoaluminate or calcium oxide and calcium sulphoaluminate composite expanding agent.
Described solidifying agent is fatty amine curing agent, specifically is selected from polyamide-based, triethylene tetramine class and the ethylenediamines the compound of one or more.
Concrete, described high integrity container with sealing material by following main raw material by weight assembly prepare:
Assembly one: cement 95-100.8 part, polymer emulsion 2.96-11.5 part, sand 100-120 part, water 11.9-13.9 part, water reducer 0.24-0.5 part, swelling agent 5-19.2 part, solidifying agent 0.44-1.73 part; Or
Assembly two: cement 78.4-95 part, polymer emulsion 11.5-12.24 part, sand 100-120 part, water 6.85-11.9 part, water reducer 0.5-0.8 part, swelling agent 1.6-5 part, solidifying agent 1.73-1.84 part; Or
Assembly three: cement 85-95 part, polymer emulsion 7.7-11.5 part, 100 parts in sand, water 11.9-15.32 part, water reducer 0.4-0.5 part, swelling agent 5-15 part, solidifying agent 1.16-1.73 part.
Another purpose of the present invention is to provide a kind of above-mentioned high integrity container of preparation that can effectively satisfy the requirement of perfusion degree of mobilization method of sealing material.
The present invention prepares the method that high integrity container is used sealing material, may further comprise the steps:
1) takes by weighing described cement, sand, water reducer, swelling agent according to quantity, it is mixed into siccative;
2) mixed siccative in the step 1) is added in the mechanical mortar mixer, start stirrer, add polymer emulsion, water and solidifying agent according to quantity, the addition sequence of polymer emulsion, water and solidifying agent is variable, but polymer emulsion and solidifying agent can not add simultaneously; Stirring velocity is 140-285rpm, and churning time is no less than 3min, stirs back degree of mobilization 〉=130mm; Obtain high whole container sealing material with this.
A present invention also purpose is to provide a kind of effective method of sealing the radioactive nuleus waste up for safekeeping.
The present invention seals the method for radioactive nuleus waste up for safekeeping and utilizes described sealing material and high integrity container, may further comprise the steps:
1) the radioactive nuleus waste is put into the staving of high integrity container;
2) sealing material is poured in the special-purpose perfusion mould;
3) in special use perfusion mould, feed pressure air (pressure is 7-10MPa), sealing material is poured in the sealed cavity between high integrity container bung and the staving, maintenance, hardened material to be sealed is in aggregates with bung and the staving connection of high integrity container, thereby nuclear waste is sealed up for safekeeping in high integrity container.
Take above scheme, the invention provides a kind of sealing material, be with cement, sand, water by a certain percentage with a kind of high integrity container novel high-performance sealing material that obtains after polymer emulsion (containing solidifying agent) and admixture evenly mix.This material is to utilize polymer emulsion to improve cohesive strength, and high efficiency water reducing agent increases degree of mobilization, and swelling agent reduces the contraction of sealing material, and various batchings are collaborative to play a role, thereby makes sealing material of the present invention satisfy every performance index requirement.On mechanism, 1) polymer emulsion played strengthen that sand-cement slurry inside gathers materials and slurry between the cohesive action of zone of transition, cement-hydrate and polymkeric substance well are woven together, polymkeric substance can be crossed over crackle and prevent progress of fracture, the bridge joint effect has been played in the interface region, thereby increased the bonding pull strength of induration; 2) after high efficiency water reducing agent mixes, being adsorbed in cement particle surface makes particle show electrical property, repel mutually owing to be with identical charges between particle, cement granules is disperseed and redundant moisture and produce water-reduction between release particles, simultaneously, after adding water reducer, cement particle surface forms adsorption film, influence the hydration rate of cement, make the growth of cement stone crystal more perfect, reduce the capillary gap of moisture evaporation, network structure is more fine and close, improved hardness and the compact structure of sand-cement slurry, therefore, water reducer has enhancing, diminishing, the guarantor is collapsed, anti-effect of shrinking; 3) swelling agent adds to have with mixs such as cement, water and generates ettringite and calcium hydroxide by hydration reaction, prevents the contraction of sand-cement slurry, and the effect of slightly expanding sometimes; 4) simultaneously owing to inorganic materials addings a large amount of in the cement-based material and the radiation resistance of polymerization object height, be beneficial to the high radiation resistance of sealing material, owing to the adding of a large amount of admixtures and low water consumption, be beneficial to the endurance quality of sealing material.Experiment showed, that sealing material of the present invention has diminishing, high-strength, high fluidity, anti-ly shrinks, high anti-irradiation and high-durability energy.In addition, use the air pressure method for filling that sealing material of the present invention is poured in the sealed cavity between high integrity container bung and the staving, technology is simple to operation, mechanical manipulator is operated automatically under the suitable nuclear environment unmanned state, not only solved the easily difficult problem of the difficult perfusion of bonding of high viscosity polymer mortar, simultaneously, can connect bung and the staving of high integrity container in aggregates behind the sealing material curing, have the characteristic that prevented that nuclear radiation from leaking in 300 years, adapt to environmental protection concept.In a word, sealing material of the present invention and high integrity container are complementary with mechanical performance of concrete, have the advantage of high-adhesion energy, radioresistens particle irradiation, and service life can reach 300 years, to play a great role in nuclear waste disposal, building structure reparation field, have a extensive future.
Below in conjunction with specific embodiment the present invention is described in further details.
Description of drawings
Fig. 1 is the special-purpose perfusion of sealing material mould
Fig. 2 is the one-piece construction synoptic diagram of high integrity container
Fig. 3 is the plan structure synoptic diagram of high integrity container
Embodiment
The invention provides a kind of high integrity container sealing material, its composition of raw materials comprises following components by weight portion: cement 78.4-117.6 part, polymer emulsion 2.96-18.4 part, sand 80-120 part, water 6.85-21.35 part, water reducer 0.24-1.2 part, swelling agent 1.6-19.2 part, solidifying agent 0.44-2.76 part.Wherein:
Described cement is silicate cement (PI or PII) or ordinary Portland cement (PO).The effect of cement provides the physical strength of sealing material.
Described polymer emulsion is selected from a kind of in Resins, epoxy, resol, diphenyl siloxane, polystyrene or the Polyurethane macromolecule emulsion.The effect of polymer emulsion is degree of compactness and the cohesive strength that increases sealing material, and improves radiation protection ability.Polymer emulsion played strengthen that sand-cement slurry inside gathers materials and slurry between the cohesive action of zone of transition, cement-hydrate and polymkeric substance well are woven together, polymkeric substance can be crossed over crackle and prevent progress of fracture, the bridge joint effect has been played in the interface region, thereby increased the bonding pull strength of induration
It is that 0.6-2.2, silt content are 0-2.0%(quality percentage composition that described sand is selected fineness modulus for use) natural sand or machine-processed sand (fine particulate).The effect of sand is for sealing material provides support skeleton, reduces cubic deformation.
Described water reducer is poly carboxylic acid, how is or melamine high-efficiency water-reducing agent.The effect of water reducer is the flowability that increases mixture, improves the intensity of sealing material.High efficiency water reducing agent mixes among the present invention, can be adsorbed in cement particle surface makes particle show electrical property, repel mutually owing to be with identical charges between particle, cement granules is disperseed and redundant moisture and produce water-reduction between release particles, simultaneously, after adding water reducer, cement particle surface forms adsorption film, influence the hydration rate of cement, make the growth of cement stone crystal more perfect, reduce the capillary gap of moisture evaporation, network structure is more fine and close, improve hardness and the compact structure of sand-cement slurry, had enhancing, diminishing, guarantor to collapse, prevent the effect of contraction.
Described swelling agent is calcium sulphoaluminate or calcium oxide and calcium sulphoaluminate composite expanding agent.The effect of swelling agent is the contraction of compensation cement, improves degree of compactness and the resistance to cleavage of sealing material.Mixs such as swelling agent and cement, water generate ettringite and calcium hydroxide by hydration reaction among the present invention, prevent the contraction of sand-cement slurry, and the effect of slightly expanding sometimes.
Described solidifying agent is fatty amine curing agent, as one or both compound wherein such as polyamide-based, triethylene tetramine class and ethylenediamines.The effect of solidifying agent is the curing that promotes polymkeric substance.
Listed concrete material is and is purchased product in above polymer emulsion, water reducer, swelling agent and the solidifying agent.
The present invention also provides a kind of method that above-mentioned high integrity container is used sealing material for preparing, and can may further comprise the steps:
1) take by weighing raw material by following parts by weight proportioning: cement 78.4-117.6 part, sand 80-120 part, water reducer 0.24-1.2 part, swelling agent 1.6-19.2 part is mixed into siccative with raw material stirring;
2) siccative in the step 1) is added in the mechanical mortar mixer, start stirrer, add polymer emulsion 2.96-18.4 part, water 6.85-21.35 part and solidifying agent 0.44-2.76 part, the addition sequence of described polymer emulsion, water and solidifying agent is variable, but polymer emulsion and solidifying agent can not add simultaneously, and stirring velocity is 140-285rpm, churning time should be no less than 3min, stir back degree of mobilization 〉=130mm, reach from the levelling effect, obtain high integrity container perfusion sealing material.
High integrity container perfusion of the present invention cooperates high integrity container to use with sealing material, forms a kind of method of sealing the radioactive nuleus waste up for safekeeping.This treating processes can may further comprise the steps:
1) the radioactive nuleus waste is put into the staving of high integrity container, covered bung;
2) sealing material is poured in the special-purpose perfusion mould;
3) in special use perfusion mould, feed pressure air (pressure is 7-10MPa), sealing material is poured into the sealed cavity between high integrity container bung and the staving from the lower end of this special use perfusion mould; After maintenance, sealing material curing can be in aggregates with bung and the staving connection of high integrity container, thereby nuclear waste is sealed up for safekeeping in high integrity container.
Here, the structure of special-purpose perfusion mould is referring to shown in Figure 1, and it comprises:
One post taper cylindrical shell 2, its epimere cylinder opening is opening for feed, hypomere cone lowermost end is provided with the discharge port that diameter is barrel dliameter 1/5-1/3; Ring is established a rigid plastics packing ring 7 in the cylindrical shell 2, and the diameter of packing ring 7 is slightly less than the diameter of cylindrical shell 2 epimere cylinders, and it act as and is convenient to gaseous tension energy stepless action slip in tube;
One upper end cover 1 places cylindrical shell 2 upper ends to cooperate with opening for feed, covers to be provided with pressure pipeline 5 and to be communicated with cylindrical shell 2, and the side of lid is established a plurality of handles 6 and to make things convenient for the application of force upper end cover 1 and cylindrical shell 2 covered;
One lower end cover 4 places cylindrical shell 2 lowermost ends to cooperate with discharge port;
One support 3 is enclosed within outside the cylindrical shell 2 hypomere cones, and establishes some legs, is used for supporting and unsettled cylindrical shell 2.
In the use, sealing material is dropped into the cylindrical shell 2 from opening for feed, covering upper end cover 1 then combines closely itself and cylindrical shell, from pressure pipeline 5 pressed gas is fed in the cylindrical shell 2, this moment, sealing material flowed out mould by discharge port under the effect of pressed gas, poured in the sealed cavity between high integrity container bung and the staving.
High integrity container is known nuclear waste sealed can, its basic structure as shown in Figures 2 and 3, mainly comprise staving and with the bung of staving fitted seal, the staving side is established container lifting groove, establish suspension ring on the bung, bung sinks to the step place of staving opening end, leaves the gap between its edge, outer ring and staving inwall edge and forms sealed cavity, sealing material just is poured in the sealing cavity, bung and staving is tightly connected forms an integral body.
Embodiment is being to implement under the prerequisite with the technical solution of the present invention, has provided detailed embodiment and concrete operating process, and embodiment will help to understand the present invention, but protection scope of the present invention is not limited to following embodiment.
Method therefor is ordinary method if no special instructions among the following embodiment.
The high integrity container of embodiment 1-6 is as shown in table 1 with composition of raw materials and the preparation technology parameter of sealing material and comparative example:
The high integrity container of table 1 embodiment 1-6 is with composition of raw materials and the preparation technology parameter of sealing material and comparative example
Figure BDA00003059419800051
Figure BDA00003059419800071
Prepare the high integrity container of embodiment 1-6 with the method for sealing material and comparative example, can may further comprise the steps:
1) takes by weighing cement, sand, water reducer, swelling agent by the weight proportion in the table 1, it is mixed;
2) compound in the step 1) is added in the mechanical mortar mixer, start stirrer, (addition sequence of polymer emulsion, water and solidifying agent is variable to add polymer emulsion, water and solidifying agent according to quantity successively, but polymer emulsion and solidifying agent can not add simultaneously), stirring velocity is 140-285rpm, churning time should be no less than 3min, makes to stir back degree of mobilization 〉=130mm, reaches from the levelling effect.Obtain high integrity container perfusion sealing material thus.
Performance Detection
, the high integrity container of the present invention is detected with sealing material with reference to the method for testing performance among the DLT5126-2001 " polymer-modified cement mortar testing regulation " with sealing material specified performance index request according to the high integrity container shown in the table 2.
The high integrity container of table 2 sealing material specified performance index request
1 listed material tests result is as shown in table 3 for his-and-hers watches.
The high integrity container of table 3 embodiment 1-6 is poured into the performance test results with sealing material and comparative example
Figure BDA00003059419800082
Figure BDA00003059419800091
Table 3 data presentation: in the comparative example 1, undesirable because of the type of polymer of using, and do not add solidifying agent, cause radiation resistance defective, the loss of γ irradiation intensity is up to 30%, and physical strength, freeze-thaw resistance, sulphate attack simultaneously also descends to some extent than embodiment 1; Because not using swelling agent, cause contraction too big in the comparative example 2, do not meet≤300 * 10 -6The m/m requirement; Do not have water reducer in the comparative example 3, water consumption will increase, cause degree of compactness descend (show on the performance nitrogen gas permeability can be defective and mechanical strength index, freeze-thaw resistance, sulphate attack also than embodiment 1 corresponding decline).And the high integrity container of the inventive method preparation all meets index request with sealing material, has high compact (with reference to nitrogen gas permeability and infiltration index), high-adhesion (with reference to the drawing bonding strength), high-strength (with reference to the physical strength index), anti-(with reference to contraction of indices), high anti-irradiation (with reference to anti-γ radiation property index) and the high-durability energy (with reference to freeze-thaw resistance and sulphate attack index) of shrinking.And have high fluidity (with reference to stirring back degree of mobilization index), can satisfy the control requirement of material instillation process.
In table 2 and the table 3, anti-γ radiation property index, freeze-thaw resistance and several indexs of sulphate attack are that sample accelerates experimental result.Table 3 data also satisfy simultaneously at material under the prerequisite of physicals and physical strength index, are used for the integral sealing container with reference to table 2 standard by the sealing material of calculating the preparation of explanation the inventive method, and service life can reach 300 years.And comparative example 1 anti-γ radiation property index exceeding standard, not anti-irradiation, As time goes on, the irradiation of nuke rubbish can slowly corrode sealing material, causes nuclear leakage; Comparative example 2 contraction of indices are too big, and cracking phenomena appears in sealing material, and stopping property lost efficacy; Comparative example 3 nitrogen gas permeability indexs are defective, and degree of compactness descends, and nuke rubbish can ooze out, and can not guarantee 300 years.
As seen, sealing material of the present invention and high integrity container are complementary with mechanical performance of concrete, advantage with high-adhesion energy, radioresistens particle irradiation, service life can reach 300 years, adapt to environmental protection concept, to play a great role in nuclear waste disposal, building structure reparation field, have a extensive future.

Claims (10)

1. one kind high integrity container sealing material, comprise that following component prepares by ratio of weight and the number of copies: cement 78.4-117.6 part, polymer emulsion 2.96-18.4 part, sand 80-120 part, water 6.85-21.35 part, water reducer 0.24-1.2 part, swelling agent 1.6-19.2 part and solidifying agent 0.44-2.76 part.
2. high integrity container sealing material according to claim 1, it is characterized in that: described cement is silicate cement or ordinary Portland cement.
3. high integrity container sealing material according to claim 1 and 2, it is characterized in that: described polymer emulsion is Resins, epoxy, resol, diphenyl siloxane, polystyrene or Polyurethane macromolecule emulsion.
4. according to claim 1 or 2 or 3 described high integrity container sealing materials, it is characterized in that: described sand is that fineness modulus is that 0.6-2.2, silt content are 0-2.0%(quality percentage composition) natural sand or machine-processed sand.
5. according to the arbitrary described high integrity container sealing material of claim 1 to 4, it is characterized in that: described water reducer is poly carboxylic acid, how is or melamine high-efficiency water-reducing agent.
6. according to the arbitrary described high integrity container sealing material of claim 1 to 5, it is characterized in that: described swelling agent is calcium sulphoaluminate or calcium oxide and calcium sulphoaluminate composite expanding agent.
7. according to the arbitrary described high integrity container sealing material of claim 1 to 6, it is characterized in that: described solidifying agent is fatty amine curing agent, specifically is selected from polyamide-based, triethylene tetramine class and the ethylenediamines the compound of one or more.
8. according to the arbitrary described high integrity container sealing material of claim 1 to 7, it is characterized in that: by following main raw material by weight assembly prepare:
Assembly one: cement 95-100.8 part, polymer emulsion 2.96-11.5 part, sand 100-120 part, water 11.9-13.9 part, water reducer 0.24-0.5 part, swelling agent 5-19.2 part, solidifying agent 0.44-1.73 part; Or
Assembly two: cement 78.4-95 part, polymer emulsion 11.5-12.24 part, sand 100-120 part, water 6.85-11.9 part, water reducer 0.5-0.8 part, swelling agent 1.6-5 part, solidifying agent 1.73-1.84 part; Or
Assembly three: cement 85-95 part, polymer emulsion 7.7-11.5 part, 100 parts in sand, water 11.9-15.32 part, water reducer 0.4-0.5 part, swelling agent 5-15 part, solidifying agent 1.16-1.73 part.
9. one kind prepares the method that each described high integrity container of claim 1-8 is used sealing material, may further comprise the steps:
1) takes by weighing cement, sand, water reducer, swelling agent according to quantity, it is mixed into siccative;
2) mixed siccative in the step 1) is added in the mechanical mortar mixer, start stirrer, add polymer emulsion, water and solidifying agent according to quantity, the addition sequence of polymer emulsion, water and solidifying agent is variable, but polymer emulsion and solidifying agent can not add simultaneously; Stirring velocity is 140-285rpm, and churning time is no less than 3min, stirs back degree of mobilization 〉=130mm;
Obtain high whole container sealing material with this.
10. method of sealing the radioactive nuleus waste up for safekeeping with each described sealing material of claim 1-8 and high integrity container may further comprise the steps:
1) the radioactive nuleus waste is put into the staving of high integrity container;
2) sealing material is poured in the special-purpose perfusion mould;
3) in special use perfusion mould, feed pressure air (pressure is 7-10MPa), sealing material is poured in the sealed cavity between high integrity container bung and the staving, maintenance, hardened material to be sealed is in aggregates with bung and the staving connection of high integrity container, thereby nuclear waste is sealed up for safekeeping in high integrity container.
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CN115321902A (en) * 2022-08-01 2022-11-11 河北中耐新材料科技有限公司 Anti-cracking radiation-proof concrete for preventing neutron radiation and preparation method thereof

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CN115321902B (en) * 2022-08-01 2023-04-14 河北中耐新材料科技有限公司 Anti-cracking radiation-proof concrete for preventing neutron radiation and preparation method thereof

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