CN103187126B - Flame-retardant double shield instrument cable peculiar to vessel and manufacture method thereof - Google Patents
Flame-retardant double shield instrument cable peculiar to vessel and manufacture method thereof Download PDFInfo
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- CN103187126B CN103187126B CN201310099505.3A CN201310099505A CN103187126B CN 103187126 B CN103187126 B CN 103187126B CN 201310099505 A CN201310099505 A CN 201310099505A CN 103187126 B CN103187126 B CN 103187126B
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- 239000003063 flame retardant Substances 0.000 title claims abstract description 69
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- FPAFDBFIGPHWGO-UHFFFAOYSA-N dioxosilane;oxomagnesium;hydrate Chemical compound O.[Mg]=O.[Mg]=O.[Mg]=O.O=[Si]=O.O=[Si]=O.O=[Si]=O.O=[Si]=O FPAFDBFIGPHWGO-UHFFFAOYSA-N 0.000 claims description 20
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- YHMYGUUIMTVXNW-UHFFFAOYSA-N 1,3-dihydrobenzimidazole-2-thione Chemical compound C1=CC=C2NC(S)=NC2=C1 YHMYGUUIMTVXNW-UHFFFAOYSA-N 0.000 claims description 17
- BLRPTPMANUNPDV-UHFFFAOYSA-N Silane Chemical compound [SiH4] BLRPTPMANUNPDV-UHFFFAOYSA-N 0.000 claims description 17
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- 229910021502 aluminium hydroxide Inorganic materials 0.000 claims description 17
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- 238000004513 sizing Methods 0.000 claims description 16
- BJELTSYBAHKXRW-UHFFFAOYSA-N 2,4,6-triallyloxy-1,3,5-triazine Chemical compound C=CCOC1=NC(OCC=C)=NC(OCC=C)=N1 BJELTSYBAHKXRW-UHFFFAOYSA-N 0.000 claims description 15
- XMNIXWIUMCBBBL-UHFFFAOYSA-N 2-(2-phenylpropan-2-ylperoxy)propan-2-ylbenzene Chemical compound C=1C=CC=CC=1C(C)(C)OOC(C)(C)C1=CC=CC=C1 XMNIXWIUMCBBBL-UHFFFAOYSA-N 0.000 claims description 15
- 125000000391 vinyl group Chemical group [H]C([*])=C([H])[H] 0.000 claims description 15
- 229920002554 vinyl polymer Polymers 0.000 claims description 15
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 14
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- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 description 6
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- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 4
- NINIDFKCEFEMDL-UHFFFAOYSA-N Sulfur Chemical group [S] NINIDFKCEFEMDL-UHFFFAOYSA-N 0.000 description 4
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- UGFAIRIUMAVXCW-UHFFFAOYSA-N Carbon monoxide Chemical compound [O+]#[C-] UGFAIRIUMAVXCW-UHFFFAOYSA-N 0.000 description 2
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- NLYAJNPCOHFWQQ-UHFFFAOYSA-N kaolin Chemical compound O.O.O=[Al]O[Si](=O)O[Si](=O)O[Al]=O NLYAJNPCOHFWQQ-UHFFFAOYSA-N 0.000 description 1
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Landscapes
- Organic Insulating Materials (AREA)
- Insulated Conductors (AREA)
Abstract
The present invention relates to a kind of flame-retardant double shield instrument cable peculiar to vessel and manufacture method thereof, twisted copper conductors periphery is extruded with the ethylene propylene rubber insulated layer of flame-retardant and forms insulated wire cores, insulated wire cores is stranded formation twisted pair wire pair between two, the right gap filling of twisted pair wire has fire-retardant non-hygroscopic fiber to fill out core, often organizes the right periphery of twisted pair wire and is surrounded with twisted pair wire and forms pair twist group to copper foil shielding layer; The mutual stranded formation cable core of many groups pair twist group, the periphery of cable core is coated with low-intensity nonwoven fabrics from inside to outside successively and indulges covering, inner sheath, cable core copper foil shielding layer, armouring braid and oversheath.Low-intensity nonwoven fabrics is indulged covering and is matched with the profile of insulated wire cores completely, eliminates low-intensity nonwoven fabrics and indulges space between covering and insulated wire cores, be convenient to prevention flame and be inwardly continuous; Guarantee adhesion between inner sheath and insulated wire cores simultaneously, when constructability process divests sheath, do not injure insulated wire cores.
Description
Technical field
The present invention relates to a kind of double shield instrument cable, particularly a kind of flame-retardant double shield instrument cable peculiar to vessel.The invention still further relates to the manufacture method of a kind of flame-retardant double shield instrument cable peculiar to vessel.
Background technology
Current fire resistant ship double shield instrument cable generally adopts Mica tape conductor, mineral insulation and extrudes several structures such as the outer braided glass fibre silk combined insulation of fire-resistant silicon rubber, but the fire-resisting cable of this several structure has again very large drawback:
Mica tape fire-resisting cable is at the outer overlapping wrapped mica tape of conductor, and because marine electric cable core number is many, finished cable external diameter is large, Heavy Weight to adopt Mica tape to cause, and is unfavorable for boats and ships load.
The distinguishing feature of mineral insulated cable is that coated one deck inorganic refractory mineral insulation reaches fire-resistant object outside conductor, excellent fire retarding performance, but it lays inefficiency, bending property is very poor, the flexibility requirements of boats and ships small space to cable cannot be reached, and cable sealing head terminal complex manufacturing technology, cable involves great expense.
The fire-resisting cable of the outer braided glass fibre silk combined insulation of fire-resistant silicon rubber, its flame retardant coating is dual composite construction, and internal layer can Ceramic silicon rubber flame retardant coating for extruding, and skin is combustion-proof glass fiber silk braid.Can the base material of Ceramic silicon rubber be silicon rubber, main component be organosilicon and inorganic silicon dioxide, and coordinates ceramic powder and environment-friendly type fire-proofing chemical.Its at normal temperatures soft, processing characteristics is excellent, and when ignition temperature is more than 600 DEG C, will sinters in a short period of time and generate hard ceramic-like housing.Ceramic-like housing generates heatproof can be not less than the hard pottery of silicon dioxide of 1100 DEG C by thermal-flame calcining, isolatedly stops that flame burns away, thus plays fireproof effect.But can between Ceramic silicon rubber molecule gravitation little, and be non-crystalline structure, physical mechanical mechanical property is very poor, according to the regulation of GJB1916 " naval vessel low smoke cables and flexible cord general specification " and JISC3410 " electrical equipment cable peculiar to vessel and flexible cord ", refractory glass fiber silk must be woven outward at silicon rubber insulation and strengthen mechanical property, make finished cable structure and complex manufacturing; And silicone rubber high temperature resistant steam performance and acid-proof alkaline poor, be unfavorable for that apparel polyacid caustic corrosion environment uses; Silicon rubber is expensive in addition, does not meet product economy requirement.
If cable core periphery directly extrudes inner sheath, inner sheath can be bonded in the surface of insulated wire cores, causing during construction and is difficult to divest, easily injuring insulated wire cores when cutting with electrician's knife; Common cable is wound with twining package tape in cable core periphery along cable core circumferencial direction, because a twining package tape is along cable core circumferencial direction continuous winding, during winding, the warp tension ratio of twining package tape is larger, twining package tape between adjacent two insulated wire cores is wound around along the direction of two insulated wire cores common tangents, therefore between twining package tape and insulated wire cores, space is produced, because twining package tape stretches tight very tight, cannot eliminate the space inside twining package tape when twining package tape periphery extrudes inner sheath, and this space can become the flame continuous passage transmitted forward.
Summary of the invention
Primary and foremost purpose of the present invention is, overcomes problems of the prior art, and provide a kind of flame-retardant double shield instrument cable peculiar to vessel, fire resistance is good, adhesion between inner sheath and cable core, does not injure insulated wire cores when constructability process divests sheath.
For realizing above object, a kind of flame-retardant provided by the present invention double shield instrument cable peculiar to vessel, twisted copper conductors periphery is extruded with the ethylene propylene rubber insulated layer of flame-retardant and forms insulated wire cores, insulated wire cores is stranded formation twisted pair wire pair between two, the right gap filling of described twisted pair wire has fire-retardant non-hygroscopic fiber to fill out core, and each described twisted pair wire is to adopting different twisting pitch; Often organize the right periphery of described twisted pair wire and be surrounded with twisted pair wire to copper foil shielding layer formation pair twist group; To the copper-clad surface of copper foil shielding layer inwardly and inner side is provided with twisted pair wire to copper drainage thread, described twisted pair wire runs through together with twisted pair wire abuts against to overall length and with copper-clad surface to copper drainage thread described twisted pair wire; The many groups of mutual stranded formation cable cores of described pair twist group, the periphery of described cable core is enclosed with low-intensity nonwoven fabrics and indulges covering, and the periphery that covering indulged by described low-intensity nonwoven fabrics is extruded with inner sheath, and the periphery of described inner sheath is surrounded with cable core copper foil shielding layer; Inwardly and inner side is provided with cable core copper drainage thread, described cable core copper drainage thread runs through cable core overall length and together with abutting against with copper-clad surface for the copper-clad surface of described cable core copper foil shielding layer; The periphery of described cable core copper foil shielding layer is coated with armouring braid, and the periphery of described armouring braid is extruded with oversheath.
Relative to prior art, the present invention achieves following beneficial effect: cable of the present invention adopts low-intensity nonwoven fabrics to indulge covering, the feature of vertical bag can only be that the nonwoven fabrics of one fixed width is divided into some sections, one section of parcel is connect along cable core axis direction one section, it is very little at the tension force of circumferencial direction that covering indulged by low-intensity nonwoven fabrics, be easy to when extruding inner sheath that low-intensity nonwoven fabrics is indulged covering and be pressed in insulated wire cores outer surface, namely low-intensity nonwoven fabrics indulge covering shape completely and the profile of insulated wire cores match, eliminate low-intensity nonwoven fabrics and indulge space between covering and insulated wire cores, flame continuous transmission is internally stoped under being convenient to burning condition, and the dipping resisting moisture can be strengthened, simultaneously low-intensity nonwoven fabrics is indulged covering and can be guaranteed adhesion between inner sheath and insulated wire cores, does not injure insulated wire cores when constructability process divests sheath.
As preferred version of the present invention, the thickness that covering indulged by described low-intensity nonwoven fabrics is 0.05 ~ 0.1mm, overlaps vertical bag successively along cable core axis direction, and the width that covering indulged by every section of described low-intensity nonwoven fabrics is 3.5 ~ 3.8 times of cable core diameter.
As preferred version of the present invention, raw material components and the weight content of the ethylene propylene rubber insulated layer of described flame-retardant are as follows, ethylene propylene diene rubber 4045M:20 part; Vulcanizing agent cumyl peroxide: 0.5 ~ 0.6 part; Co-curing agent triallylcyanurate: 0.2 ~ 0.3 part; Age resistor 2 mercapto benzimidazole: 0.1 ~ 0.3 part; Age resistor 2,2,4-trimethyl-1,2-dihyaroquinoline condensate: 0.1 ~ 0.3 part; Coupling agent vinyl three ('beta '-methoxy ethyoxyl) silane: 0.1 ~ 0.2 part; Fire retardant aluminium hydroxide: 15 ~ 20 parts; Fire-proofing chemical glass-ceramic powder: 3 ~ 6 parts; Plasticizer No. 1000 steam cylinder oil: 1 ~ 1.5 part; Filler micronized talc powder: 6 ~ 8 parts; Reinforcing agent hydrated SiO 2: 4 ~ 7 parts; Reinforcing agent calcinated argil: 5 ~ 8 parts.Ethylene propylene diene rubber 4045M has excellent refining glue bag roller and extruding-out process performance, and insulation resistance is high, and cost is low, and proportion is little.Adopt anti-aging agent RD and MB to share the heat resistance that can improve vulcanizate, strengthen cable operating temperature, improve ampacity, MB has suppression copper conductor aging action simultaneously.Due to the direct coating conductor that insulate in the present invention, the vulcanizing agent and the promoter that use sulphur and sulfur-bearing need be avoided, because adopt the vulcanized rubber heat aging property of this type of vulcanizing agent very poor, and copper is corrosive, black copper sulfide is produced on copper surface, increase the resistance of copper conductor, reduce current carrying capacities.Adopt DCP to carry out sulfuration as main vulcanizing agent and can keep the bright and clean of conductor and purity for a long time, DCP decomposes produces free radical, seizes the hydrogen atom in ethylene-propylene rubber, causes cross-linking reaction; But because DCP is under acid and reducing substances impact, produce ionic and decompose, cause the degraded of ethylene-propylene rubber, make the crosslinked of ethylene-propylene rubber and rupture to occur, reduce curing efficiency, the crosslink density of vulcanizate is low simultaneously, stretching strength and tensile strength little; Simultaneously during alone DCP, its analyte has stink.Present invention employs DCP and co-curing agent TAC and use, TAC has two unsaturated active functional group groups, can fast and the radical reaction that decomposites of DCP, form constitutionally stable new free radical to continue to participate in cross-linking reaction, improve the utilance of DCP and the cross-linking efficiency of ethylene-propylene rubber, suppress ethylene-propylene rubber fracture to occur, the two shares the acidity impact overcoming reinforcing agent calcinated argil, ensure that cross-linking efficiency.Adopt aluminium hydroxide (hydrated alumina) as fire retardant, it contains 3 hydrones, starts to decompose, discharge hydrone and absorb heat and reduce environment temperature at 250 DEG C, the steam discharged serves again the effect of combustable gas concentration in dilution gas phase, the Al of generation
2o
3combine with the carbide of the polymer surfaces of burning, form diaphragm, cut off the intrusion of heat energy and oxygen, served fire retardation; Hydrated alumina has low smoke performance and reduces the effect of carbon monoxide generation simultaneously, and the gas of release is steam, completely to biological nontoxic, to hardware non-corrosiveness, and environment-protecting clean.Fire-proofing chemical glass-ceramic powder can make vulcanizate very fast calcination under thermal-flame condition generate ceramic-like material, forms refuge floor, stops that flame burns away and high temperature transmission internally.Adopt micronized talc powder as filler, cheap, electrical insulation capability is excellent, water absorption is minimum, particularly still has very high electrical insulation capability after immersion, be applicable to the particular surroundings requirement of shipboard cable, but its mechanical strength is lower, and sizing material lacks viscosity.Reinforcing agent adopts hydrated SiO 2 and calcinated argil, cheap, and strengthening action and filling effect excellence, effectively can increase the physical and mechanical properties of rubber, improve viscosity and the processing characteristics of ethylene-propylene rubber.Simultaneously hydrated SiO 2 can overcome the drawback that the sizing material of calcinated argil as reinforcement and filler mechanical strength when steam continuous vulcanization can reduce.But hydrated SiO 2 and calcinated argil have water absorption, immersion electric property is poor, and need carry out surface treatment, and calcinated argil has acidity, can reduce the cross-linking efficiency of DCP, the two overcomes above drawback by coupling agent treatment.Coupling agent A-172 effectively can improve the water absorption of filler and reinforcing agent, ensure vulcanizate electrical insulation capability stable under boats and ships moist or water-immerged environment, its coupling spontaneous with micronized talc powder, hydrated SiO 2 and calcinated argil on the one hand, their granularity of remarkable reduction, make it to be easier to fill evenly, improve the wettability of sizing material and filler and reinforcing agent, strengthen strengthening action; On the other hand in sulfidation, rubber one filler key is formed by unsaturated bond, calcinated argil is changed to hydrophobicity by hydrophily, play and increase curingprocess rate, the raising tensile strength of vulcanizate and the water-resistant stability of electrical insulation capability, eliminate vulcanizate produces pore effect when the sulfuration of jet chimney continuous high temperature.Plasticizer adopts No. 1000 steam cylinder oil, and its viscosity is high, and good with ethylene-propylene rubber intersolubility, volatility is little, can reduce the elasticity of ethylene-propylene rubber, improves the shortcoming of its viscosity and processing technology difference.Electro-insulating rubber tensile strength of the present invention is greater than 5.2N/mm2, elongation at break >=260%, and ageing properties is superior, good insulation preformance, production technology is simple, cost compared with low, external diameter is little, lightweight, soft pliable is bent, constructability is installed; The flame-retardant shipboard cable that electro-insulating rubber of the present invention is made is while meeting fire-retardant and fire resistance, the external diameter about 2 ~ 5mm less of the fire-resisting cable of employing Mica tape of cable, cost ratio adopt mineral insulation and silicon rubber insulating fire-proof cable low by about 5% to 10%, and good bending property, be easy to cable laying operation.The fire resistance of finished cable meets IEC60332-3-22 standard-required, and fire resistance meets (830 DEG C, 120min) circuit integrality regulation requirement of IEC60331-2009 standard.
As preferred version of the present invention, raw material components and the weight content of the ethylene propylene rubber insulated layer of described flame-retardant are as follows, ethylene propylene diene rubber 4045M:20 part; Vulcanizing agent cumyl peroxide: 0.5 part; Co-curing agent triallylcyanurate: 0.2 part; Age resistor 2 mercapto benzimidazole: 0.1 part; Age resistor 2,2,4-trimethyl-1,2-dihyaroquinoline condensate: 0.1 part; Coupling agent vinyl three ('beta '-methoxy ethyoxyl) silane: 0.1 part; Fire retardant aluminium hydroxide: 15 parts; Fire-proofing chemical glass-ceramic powder: 3 parts; Plasticizer No. 1000 steam cylinder oil: 1 part; Filler micronized talc powder: 6 parts; Reinforcing agent hydrated SiO 2: 4 parts; Reinforcing agent calcinated argil: 5 parts.
As preferred version of the present invention, raw material components and the weight content of the ethylene propylene rubber insulated layer of described flame-retardant are as follows, ethylene propylene diene rubber 4045M:20 part; Vulcanizing agent cumyl peroxide: 0.55 part; Co-curing agent triallylcyanurate: 0.25 part; Age resistor 2 mercapto benzimidazole: 0.2 part; Age resistor 2,2,4-trimethyl-1,2-dihyaroquinoline condensate: 0.2 part; Coupling agent vinyl three ('beta '-methoxy ethyoxyl) silane: 0.15 part; Fire retardant aluminium hydroxide: 18 parts; Fire-proofing chemical glass-ceramic powder: 4 parts; Plasticizer No. 1000 steam cylinder oil: 1.2 parts; Filler micronized talc powder: 7 parts; Reinforcing agent hydrated SiO 2: 5 parts; Reinforcing agent calcinated argil: 7 parts.
As preferred version of the present invention, raw material components and the weight content of the ethylene propylene rubber insulated layer of described flame-retardant are as follows, ethylene propylene diene rubber 4045M:20 part; Vulcanizing agent cumyl peroxide: 0.6 part; Co-curing agent triallylcyanurate: 0.3 part; Age resistor 2 mercapto benzimidazole: 0.3 part; Age resistor 2,2,4-trimethyl-1,2-dihyaroquinoline condensate: 0.3 part; Coupling agent vinyl three ('beta '-methoxy ethyoxyl) silane: 0.2 part; Fire retardant aluminium hydroxide: 20 parts; Fire-proofing chemical glass-ceramic powder: 6 parts; Plasticizer No. 1000 steam cylinder oil: 1.5 parts; Filler micronized talc powder: 8 parts; Reinforcing agent hydrated SiO 2: 7 parts; Reinforcing agent calcinated argil: 8 parts.
Another object of the present invention is, the manufacture method of a kind of flame-retardant double shield instrument cable peculiar to vessel is provided, the cable-flame retardant performance of the method manufacture is good, and adhesion between inner sheath and cable core does not injure insulated wire cores when constructability process divests sheath.
For realizing above object, the manufacture method of flame-retardant provided by the present invention double shield instrument cable peculiar to vessel, comprise the following steps successively: twisted copper conductors periphery extrudes the ethylene propylene rubber insulated layer of flame-retardant and forms insulated wire cores, insulated wire cores is stranded formation twisted pair wire pair between two, the right gap filling of described twisted pair wire has fire-retardant non-hygroscopic fiber to fill out core, and each described twisted pair wire is to adopting different twisting pitch, often organizing the wrapped twisted pair wire in the right periphery of described twisted pair wire to copper foil shielding layer formation pair twist group, to the copper-clad surface of copper foil shielding layer inwardly and inner side is provided with twisted pair wire to copper drainage thread, described twisted pair wire runs through together with twisted pair wire abuts against to overall length and with copper-clad surface to copper drainage thread described twisted pair wire, to organize the mutual stranded formation cable core of described pair twist group, in the periphery of described cable core, covering indulged by parcel low-intensity nonwoven fabrics, and the periphery of indulging covering at described low-intensity nonwoven fabrics extrudes inner sheath, is surrounded with cable core copper foil shielding layer in the periphery of described inner sheath more, inwardly and inner side is provided with cable core copper drainage thread, described cable core copper drainage thread runs through cable core overall length and together with abutting against with copper-clad surface for the copper-clad surface of described cable core copper foil shielding layer, then at the periphery of described cable core copper foil shielding layer braiding armouring braid, finally oversheath is extruded in the periphery of described armouring braid, the preparation method of the ethylene propylene rubber insulated layer of described flame-retardant is as follows: (1) prepares raw material, ethylene propylene diene rubber 4045M:20 part by following component and weight content, vulcanizing agent cumyl peroxide: 0.5 ~ 0.6 part, co-curing agent triallylcyanurate: 0.2 ~ 0.3 part, age resistor 2 mercapto benzimidazole: 0.1 ~ 0.3 part, age resistor 2,2,4-trimethyl-1,2-dihyaroquinoline condensate: 0.1 ~ 0.3 part, coupling agent vinyl three ('beta '-methoxy ethyoxyl) silane: 0.1 ~ 0.2 part, fire retardant aluminium hydroxide: 15 ~ 20 parts, fire-proofing chemical glass-ceramic powder: 3 ~ 6 parts, plasticizer No. 1000 steam cylinder oil: 1 ~ 1.5 part, filler micronized talc powder: 6 ~ 8 parts, reinforcing agent hydrated SiO 2: 4 ~ 7 parts, reinforcing agent calcinated argil: 5 ~ 8 parts, (2) first banbury temperature is risen to 160 ~ 180 DEG C, then ethylene propylene diene rubber 4045M is added mixing 1 ~ 1.5 minute, add above-mentioned age resistor 2 mercapto benzimidazole more successively, age resistor 2, 2, 4-trimethyl-1, 2-dihyaroquinoline condensate, coupling agent vinyl three ('beta '-methoxy ethyoxyl) silane, fire retardant aluminium hydroxide, fire-proofing chemical glass-ceramic powder, plasticizer No. 1000 steam cylinder oil, filler micronized talc powder, reinforcing agent hydrated SiO 2 and reinforcing agent calcinated argil, carry out discharging after mixing 7 ~ 8 minutes, dry in the air in the space of dried and clean and put more than 24 hours, sizing material being knocked down temperature is on the banbury of 80 ~ 100 DEG C mixing 2 ~ 3 minutes again, and in the end 20 seconds add vulcanizing agent cumyl peroxide and co-curing agent triallylcyanurate, three-roller open mill in mixing materials is carried out thin-pass, the roll spacing of three-roller open mill is 1.5 ~ 2mm, and after playing triangle bag and just wrapping each four times, slice is for subsequent use.
Relative to prior art, the present invention achieves following beneficial effect: the cable of the method manufacture adopts low-intensity nonwoven fabrics to indulge covering, the feature of vertical bag can only be that the nonwoven fabrics of one fixed width is divided into some sections, one section of parcel is connect along cable core axis direction one section, it is very little at the tension force of circumferencial direction that covering indulged by low-intensity nonwoven fabrics, be easy to when extruding inner sheath that low-intensity nonwoven fabrics is indulged covering and be pressed in insulated wire cores outer surface, namely low-intensity nonwoven fabrics indulge covering shape completely and the profile of insulated wire cores match, eliminate low-intensity nonwoven fabrics and indulge space between covering and insulated wire cores, flame continuous transmission is internally stoped under being convenient to burning condition, and the dipping resisting moisture can be strengthened, simultaneously low-intensity nonwoven fabrics is indulged covering and can be guaranteed adhesion between inner sheath and insulated wire cores, does not injure insulated wire cores when constructability process divests sheath.Ethylene propylene diene rubber 4045M has excellent refining glue bag roller and extruding-out process performance, and insulation resistance is high, and cost is low, and proportion is little.Adopt anti-aging agent RD and MB to share the heat resistance that can improve vulcanizate, strengthen cable operating temperature, improve ampacity, MB has suppression copper conductor aging action simultaneously.Due to the direct coating conductor that insulate in the present invention, the vulcanizing agent and the promoter that use sulphur and sulfur-bearing need be avoided, because adopt the vulcanized rubber heat aging property of this type of vulcanizing agent very poor, and copper is corrosive, black copper sulfide is produced on copper surface, increase the resistance of copper conductor, reduce current carrying capacities.Adopt DCP to carry out sulfuration as main vulcanizing agent and can keep the bright and clean of conductor and purity for a long time, DCP decomposes produces free radical, seizes the hydrogen atom in ethylene-propylene rubber, causes cross-linking reaction; But because DCP is under acid and reducing substances impact, produce ionic and decompose, cause the degraded of ethylene-propylene rubber, make the crosslinked of ethylene-propylene rubber and rupture to occur, reduce curing efficiency, the crosslink density of vulcanizate is low simultaneously, stretching strength and tensile strength little; Simultaneously during alone DCP, its analyte has stink.Present invention employs DCP and co-curing agent TAC and use, TAC has two unsaturated active functional group groups, can fast and the radical reaction that decomposites of DCP, form constitutionally stable new free radical to continue to participate in cross-linking reaction, improve the utilance of DCP and the cross-linking efficiency of ethylene-propylene rubber, suppress ethylene-propylene rubber fracture to occur, the two shares the acidity impact overcoming reinforcing agent calcinated argil, ensure that cross-linking efficiency.Adopt aluminium hydroxide (hydrated alumina) as fire retardant, it contains 3 hydrones, starts to decompose, discharge hydrone and absorb heat and reduce environment temperature at 250 DEG C, the steam discharged serves again the effect of combustable gas concentration in dilution gas phase, the Al of generation
2o
3combine with the carbide of the polymer surfaces of burning, form diaphragm, cut off the intrusion of heat energy and oxygen, served fire retardation; Hydrated alumina has low smoke performance and reduces the effect of carbon monoxide generation simultaneously, and the gas of release is steam, completely to biological nontoxic, to hardware non-corrosiveness, and environment-protecting clean.Fire-proofing chemical glass-ceramic powder can make vulcanizate very fast calcination under thermal-flame condition generate ceramic-like material, forms refuge floor, stops that flame burns away and high temperature transmission internally.Adopt micronized talc powder as filler, cheap, electrical insulation capability is excellent, water absorption is minimum, particularly still has very high electrical insulation capability after immersion, be applicable to the particular surroundings requirement of shipboard cable, but its mechanical strength is lower, and sizing material lacks viscosity.Reinforcing agent adopts hydrated SiO 2 and calcinated argil, cheap, and strengthening action and filling effect excellence, effectively can increase the physical and mechanical properties of rubber, improve viscosity and the processing characteristics of ethylene-propylene rubber.Simultaneously hydrated SiO 2 can overcome the drawback that the sizing material of calcinated argil as reinforcement and filler mechanical strength when steam continuous vulcanization can reduce.But hydrated SiO 2 and calcinated argil have water absorption, immersion electric property is poor, and need carry out surface treatment, and calcinated argil has acidity, can reduce the cross-linking efficiency of DCP, the two overcomes above drawback by coupling agent treatment.Coupling agent A-172 effectively can improve the water absorption of filler and reinforcing agent, ensure vulcanizate electrical insulation capability stable under boats and ships moist or water-immerged environment, its coupling spontaneous with micronized talc powder, hydrated SiO 2 and calcinated argil on the one hand, their granularity of remarkable reduction, make it to be easier to fill evenly, improve the wettability of sizing material and filler and reinforcing agent, strengthen strengthening action; On the other hand in sulfidation, rubber one filler key is formed by unsaturated bond, calcinated argil is changed to hydrophobicity by hydrophily, play and increase curingprocess rate, the raising tensile strength of vulcanizate and the water-resistant stability of electrical insulation capability, eliminate vulcanizate produces pore effect when the sulfuration of jet chimney continuous high temperature.Plasticizer adopts No. 1000 steam cylinder oil, and its viscosity is high, and good with ethylene-propylene rubber intersolubility, volatility is little, can reduce the elasticity of ethylene-propylene rubber, improves the shortcoming of its viscosity and processing technology difference.Electro-insulating rubber tensile strength of the present invention is greater than 5.2N/mm2, elongation at break >=260%, and ageing properties is superior, good insulation preformance, production technology is simple, cost compared with low, external diameter is little, lightweight, soft pliable is bent, constructability is installed; The flame-retardant shipboard cable that electro-insulating rubber of the present invention is made is while meeting fire-retardant and fire resistance, the external diameter about 2 ~ 5mm less of the fire-resisting cable of employing Mica tape of cable, cost ratio adopt mineral insulation and silicon rubber insulating fire-proof cable low by about 5% to 10%, and good bending property, be easy to cable laying operation.The fire resistance of finished cable meets IEC60332-3-22 standard-required, and fire resistance meets (830 DEG C, 120min) circuit integrality regulation requirement of IEC60331-2009 standard.
As preferred version of the present invention, when described electro-insulating rubber is extruded, rubber extruding machine adopts cold feeding manner, the draw ratio of rubber extruding machine screw rod is (15 ~ 20): 1, body temperature is 55 DEG C ~ 65 DEG C, head temperature 90 DEG C ~ 100 DEG C, mold temperature is 120 DEG C ~ 130 DEG C, and rubber extruding machine cooled screw mode is water cooling, it is 1:(1 ~ 1.2 that the core rod of extrusion die holds line length with the ratio extruding external diameter), the length of die sleeve sizing section is 2 ~ 4mm.
As preferred version of the present invention, the thickness that covering indulged by described low-intensity nonwoven fabrics is 0.05 ~ 0.1mm, overlaps vertical bag successively along cable core axis direction, and the width that covering indulged by every section of described low-intensity nonwoven fabrics is 3.5 ~ 3.8 times of cable core diameter.
Accompanying drawing explanation
Fig. 1 is the structural representation of flame-retardant of the present invention double shield instrument cable peculiar to vessel.
In figure: 1. insulated wire cores; 1a. twisted copper conductors; The ethylene propylene rubber insulated layer of 1b. flame-retardant; 2. core filled out by fire-retardant non-hygroscopic fiber; 3. twisted pair wire is to copper foil shielding layer; 3a. twisted pair wire is to copper drainage thread; 4. covering indulged by low-intensity nonwoven fabrics; 5. inner sheath; 6. cable core copper foil shielding layer; 6a. cable core copper drainage thread; 7. armouring braid; 8. oversheath.
Embodiment
Embodiment one
As shown in Figure 1, flame-retardant of the present invention double shield instrument cable peculiar to vessel, comprise the following steps successively: twisted copper conductors 1a periphery extrudes the ethylene propylene rubber insulated layer 1b of flame-retardant and forms insulated wire cores 1, insulated wire cores 1 is stranded formation twisted pair wire pair between two, the right gap filling of twisted pair wire has fire-retardant non-hygroscopic fiber to fill out core 2, and each twisted pair wire is to adopting different twisting pitch; Pair twist group is formed to copper foil shielding layer 3 often organizing the wrapped twisted pair wire in the right periphery of twisted pair wire; To the copper-clad surface of copper foil shielding layer 3 inwardly and inner side is provided with twisted pair wire to copper drainage thread 3a, twisted pair wire runs through together with twisted pair wire abuts against to overall length and with copper-clad surface to copper drainage thread 3a twisted pair wire; To organize the mutual stranded formation cable core of pair twist group, in the periphery of cable core, covering 4 indulged by parcel low-intensity nonwoven fabrics, and the periphery of indulging covering 4 at low-intensity nonwoven fabrics extrudes inner sheath 5, is surrounded with cable core copper foil shielding layer 6 in the periphery of inner sheath 5 more; Inwardly and inner side is provided with cable core copper drainage thread 6a, cable core copper drainage thread 6a runs through cable core overall length and together with abutting against with copper-clad surface for the copper-clad surface of cable core copper foil shielding layer 6; Then at the periphery of cable core copper foil shielding layer 6 braiding armouring braid 7, finally oversheath 8 is extruded in the periphery of armouring braid 7.The thickness that covering 4 indulged by low-intensity nonwoven fabrics is 0.05mm, overlaps vertical bag successively along cable core axis direction, and the width that covering indulged by every section of low-intensity nonwoven fabrics is 3.5 times of cable core diameter.Inner sheath 5 and oversheath 8 all adopt oxygen index to be not less than the flexibility high flame retardant protective cover material of 32.
Wherein, the preparation process of the ethylene propylene rubber insulated layer of flame-retardant electro-insulating rubber used is as follows: (1) prepares raw material, ethylene propylene diene rubber 4045M:20 part by following component and weight content; Vulcanizing agent cumyl peroxide (vulcanizing agent DCP): 0.5 part; Co-curing agent triallylcyanurate (co-curing agent TAC): 0.2 part; Age resistor 2 mercapto benzimidazole (antioxidant MB): 0.1 part; Age resistor 2,2,4-trimethyl-1,2-dihyaroquinoline condensate (anti-aging agent RD): 0.1 part; Coupling agent vinyl three ('beta '-methoxy ethyoxyl) silane (silane coupling A-172): 0.1 part; Fire retardant aluminium hydroxide (i.e. Al
2o
33H
2o hydrated alumina): 15 parts; Fire-proofing chemical glass-ceramic powder: 3 parts; Plasticizer No. 1000 steam cylinder oil: 1 part; Filler micronized talc powder: 6 parts; Reinforcing agent hydrated SiO 2: 4 parts; Reinforcing agent calcinated argil: 5 parts.
(2) first banbury temperature is risen to 160 DEG C, then ethylene propylene diene rubber 4045M is added mixing 1 minute, add above-mentioned age resistor 2 mercapto benzimidazole more successively, age resistor 2, 2, 4-trimethyl-1, 2-dihyaroquinoline condensate, coupling agent vinyl three ('beta '-methoxy ethyoxyl) silane, fire retardant aluminium hydroxide, fire-proofing chemical glass-ceramic powder, plasticizer No. 1000 steam cylinder oil, filler micronized talc powder, reinforcing agent hydrated SiO 2 and reinforcing agent calcinated argil, carry out discharging after mixing 7 minutes, dry in the air in the space of dried and clean and put more than 24 hours, sizing material being knocked down temperature is on the banbury of 80 DEG C mixing 2 minutes again, and in the end 20 seconds add vulcanizing agent cumyl peroxide and co-curing agent triallylcyanurate, three-roller open mill in mixing materials is carried out thin-pass, the roll spacing of three-roller open mill is 1.5mm, and after playing triangle bag and just wrapping each four times, slice is for subsequent use.
When described electro-insulating rubber is extruded, rubber extruding machine adopts cold feeding manner, the draw ratio of rubber extruding machine screw rod is 15:1, body temperature is 55 DEG C, head temperature 90 DEG C, mold temperature is 120 DEG C, rubber extruding machine cooled screw mode is water cooling, and it is 1:1 that the core rod of extrusion die holds line length with the ratio extruding external diameter, and the length of die sleeve sizing section is 2mm.
Embodiment two
As shown in Figure 1, flame-retardant of the present invention double shield instrument cable peculiar to vessel, comprise the following steps successively: twisted copper conductors 1a periphery extrudes the ethylene propylene rubber insulated layer 1b of flame-retardant and forms insulated wire cores 1, insulated wire cores 1 is stranded formation twisted pair wire pair between two, the right gap filling of twisted pair wire has fire-retardant non-hygroscopic fiber to fill out core 2, and each twisted pair wire is to adopting different twisting pitch; Pair twist group is formed to copper foil shielding layer 3 often organizing the wrapped twisted pair wire in the right periphery of twisted pair wire; To the copper-clad surface of copper foil shielding layer 3 inwardly and inner side is provided with twisted pair wire to copper drainage thread 3a, twisted pair wire runs through together with twisted pair wire abuts against to overall length and with copper-clad surface to copper drainage thread 3a twisted pair wire; To organize the mutual stranded formation cable core of pair twist group, in the periphery of cable core, covering 4 indulged by parcel low-intensity nonwoven fabrics, and the periphery of indulging covering 4 at low-intensity nonwoven fabrics extrudes inner sheath 5, is surrounded with cable core copper foil shielding layer 6 in the periphery of inner sheath 5 more; Inwardly and inner side is provided with cable core copper drainage thread 6a, cable core copper drainage thread 6a runs through cable core overall length and together with abutting against with copper-clad surface for the copper-clad surface of cable core copper foil shielding layer 6; Then at the periphery of cable core copper foil shielding layer 6 braiding armouring braid 7, finally oversheath 8 is extruded in the periphery of armouring braid 7.The thickness that covering 4 indulged by low-intensity nonwoven fabrics is 0.08mm, overlaps vertical bag successively along cable core axis direction, and the width that covering indulged by every section of low-intensity nonwoven fabrics is 3.7 times of cable core diameter.Inner sheath 5 and oversheath 8 all adopt oxygen index to be not less than the flexibility high flame retardant protective cover material of 32.
Wherein, the preparation process of the ethylene propylene rubber insulated layer of flame-retardant electro-insulating rubber used is as follows: (1) prepares raw material, ethylene propylene diene rubber 4045M:20 part by following component and weight content; Vulcanizing agent cumyl peroxide: 0.55 part; Co-curing agent triallylcyanurate: 0.25 part; Age resistor 2 mercapto benzimidazole: 0.2 part; Age resistor 2,2,4-trimethyl-1,2-dihyaroquinoline condensate: 0.2 part; Coupling agent vinyl three ('beta '-methoxy ethyoxyl) silane: 0.15 part; Fire retardant aluminium hydroxide: 18 parts; Fire-proofing chemical glass-ceramic powder: 4 parts; Plasticizer No. 1000 steam cylinder oil: 1.2 parts; Filler micronized talc powder: 7 parts; Reinforcing agent hydrated SiO 2: 5 parts; Reinforcing agent calcinated argil: 7 parts.
(2) first banbury temperature is risen to 170 DEG C, then ethylene propylene diene rubber 4045M is added mixing 1.2 minutes, add above-mentioned age resistor 2 mercapto benzimidazole more successively, age resistor 2, 2, 4-trimethyl-1, 2-dihyaroquinoline condensate, coupling agent vinyl three ('beta '-methoxy ethyoxyl) silane, fire retardant aluminium hydroxide, fire-proofing chemical glass-ceramic powder, plasticizer No. 1000 steam cylinder oil, filler micronized talc powder, reinforcing agent hydrated SiO 2 and reinforcing agent calcinated argil, carry out discharging after mixing 7.5 minutes, dry in the air in the space of dried and clean and put more than 24 hours, sizing material being knocked down temperature is on the banbury of 90 DEG C mixing 2.5 minutes again, and in the end 20 seconds add vulcanizing agent cumyl peroxide and co-curing agent triallylcyanurate, three-roller open mill in mixing materials is carried out thin-pass, the roll spacing of three-roller open mill is 1.8mm, and after playing triangle bag and just wrapping each four times, slice is for subsequent use.
When described electro-insulating rubber is extruded, rubber extruding machine adopts cold feeding manner, the draw ratio of rubber extruding machine screw rod is 18:1, body temperature is 60 DEG C, head temperature 95 DEG C, mold temperature is 125 DEG C, rubber extruding machine cooled screw mode is water cooling, and it is 1:1.1 that the core rod of extrusion die holds line length with the ratio extruding external diameter, and the length of die sleeve sizing section is 3mm.
Embodiment three
As shown in Figure 1, flame-retardant of the present invention double shield instrument cable peculiar to vessel, comprise the following steps successively: twisted copper conductors 1a periphery extrudes the ethylene propylene rubber insulated layer 1b of flame-retardant and forms insulated wire cores 1, insulated wire cores 1 is stranded formation twisted pair wire pair between two, the right gap filling of twisted pair wire has fire-retardant non-hygroscopic fiber to fill out core 2, and each twisted pair wire is to adopting different twisting pitch; Pair twist group is formed to copper foil shielding layer 3 often organizing the wrapped twisted pair wire in the right periphery of twisted pair wire; To the copper-clad surface of copper foil shielding layer 3 inwardly and inner side is provided with twisted pair wire to copper drainage thread 3a, twisted pair wire runs through together with twisted pair wire abuts against to overall length and with copper-clad surface to copper drainage thread 3a twisted pair wire; To organize the mutual stranded formation cable core of pair twist group, in the periphery of cable core, covering 4 indulged by parcel low-intensity nonwoven fabrics, and the periphery of indulging covering 4 at low-intensity nonwoven fabrics extrudes inner sheath 5, is surrounded with cable core copper foil shielding layer 6 in the periphery of inner sheath 5 more; Inwardly and inner side is provided with cable core copper drainage thread 6a, cable core copper drainage thread 6a runs through cable core overall length and together with abutting against with copper-clad surface for the copper-clad surface of cable core copper foil shielding layer 6; Then at the periphery of cable core copper foil shielding layer 6 braiding armouring braid 7, finally oversheath 8 is extruded in the periphery of armouring braid 7.The thickness that covering 4 indulged by low-intensity nonwoven fabrics is 0.1mm, overlaps vertical bag successively along cable core axis direction, and the width that covering indulged by every section of low-intensity nonwoven fabrics is 3.8 times of cable core diameter.Inner sheath 5 and oversheath 8 all adopt oxygen index to be not less than the flexibility high flame retardant protective cover material of 32.
Wherein, the preparation process of the ethylene propylene rubber insulated layer of flame-retardant electro-insulating rubber used is as follows: (1) prepares raw material, ethylene propylene diene rubber 4045M:20 part by following component and weight content; Vulcanizing agent cumyl peroxide: 0.6 part; Co-curing agent triallylcyanurate: 0.3 part; Age resistor 2 mercapto benzimidazole: 0.3 part; Age resistor 2,2,4-trimethyl-1,2-dihyaroquinoline condensate: 0.3 part; Coupling agent vinyl three ('beta '-methoxy ethyoxyl) silane: 0.2 part; Fire retardant aluminium hydroxide: 20 parts; Fire-proofing chemical glass-ceramic powder: 6 parts; Plasticizer No. 1000 steam cylinder oil: 1.5 parts; Filler micronized talc powder: 8 parts; Reinforcing agent hydrated SiO 2: 7 parts; Reinforcing agent calcinated argil: 8 parts.
(2) first banbury temperature is risen to 180 DEG C, then ethylene propylene diene rubber 4045M is added mixing 1.5 minutes, add above-mentioned age resistor 2 mercapto benzimidazole more successively, age resistor 2, 2, 4-trimethyl-1, 2-dihyaroquinoline condensate, coupling agent vinyl three ('beta '-methoxy ethyoxyl) silane, fire retardant aluminium hydroxide, fire-proofing chemical glass-ceramic powder, plasticizer No. 1000 steam cylinder oil, filler micronized talc powder, reinforcing agent hydrated SiO 2 and reinforcing agent calcinated argil, carry out discharging after mixing 8 minutes, dry in the air in the space of dried and clean and put more than 24 hours, sizing material being knocked down temperature is on the banbury of 100 DEG C mixing 3 minutes again, and in the end 20 seconds add vulcanizing agent cumyl peroxide and co-curing agent triallylcyanurate, three-roller open mill in mixing materials is carried out thin-pass, the roll spacing of three-roller open mill is 2mm, and after playing triangle bag and just wrapping each four times, slice is for subsequent use.
When described electro-insulating rubber is extruded, rubber extruding machine adopts cold feeding manner, the draw ratio of rubber extruding machine screw rod is 20:1, body temperature is 65 DEG C, head temperature 100 DEG C, mold temperature is 130 DEG C, rubber extruding machine cooled screw mode is water cooling, and it is 1:1.2 that the core rod of extrusion die holds line length with the ratio extruding external diameter, and the length of die sleeve sizing section is 4mm.
To the aging front measuring mechanical property result of electro-insulating rubber in embodiment one to embodiment three as table 1:
Table 1
To the measuring mechanical property result after electro-insulating rubber oven ageing in embodiment one to embodiment three as table 2, aging condition: temperature 135 ± 2 DEG C, time: 168h.
Table 2
To the measuring mechanical property result after electro-insulating rubber air bomb aging in embodiment one to embodiment three as table 3, aging condition: temperature 127 ± 1 DEG C, time 40h, pressure 56N/mm2.
Table 3
As shown in table 4 to insulation resistance (the when 20 DEG C) test result of electro-insulating rubber in embodiment one to embodiment three.
Table 4
After immersing 50 DEG C of water to electro-insulating rubber in embodiment one to embodiment three, ac capacitor increment rate test result is as table 5.The numerical value recorded in table be respectively the 14th day with the difference of the 1st day, the 7th day.
Table 5
The finished cable make electro-insulating rubber in embodiment one to embodiment three and existing ethylene propylene rubber insulated cable carry out flame-retardant performance test, fire retardancy test standard performs IEC60332-3-22, fire resistance test standard performs IEC60331.1-2009, and result is as table 6.
Table 6
| Pilot project | Standard-required | Existing ethylene propylene rubber insulated cable | Embodiment one | Embodiment two | Embodiment three |
| Category-A bunchy fire retardancy test | Charred portion height is not more than 2.5m | Charred portion height is 1.8m | Charred portion height is 1.48m | Charred portion height is 1.51m | Charred portion height is 1.50m |
| Fire resistance test | (830 DEG C, 120min) circuit pathways | Open circuit | Path | Path | Path |
In embodiment one to embodiment three, " Mitsui EPT " board ethylene propylene diene rubber 4045M that the preferred Mitsui KCC of ethylene propylene diene rubber 4045M produces.Vulcanizing agent cumyl peroxide (vulcanizing agent DCP) can select Yantai Heng Nuo Chemical Industry Science Co., Ltd or Shanghai Fang Rui to reach Chemical Company's product.Co-curing agent triallylcyanurate (co-curing agent TAC) can select Yantai Heng Nuo Chemical Industry Science Co., Ltd or Shanghai Fang Rui to reach Chemical Company's product.Age resistor 2 mercapto benzimidazole (antioxidant MB) can select Shanghai rubber chemicals Co., Ltd., Factory or Qingdao Te Nuo commerce and trade Co., Ltd product.Age resistor 2,2,4-trimethyl-1,2-dihyaroquinoline condensate (anti-aging agent RD) can select the product of Jiangsu Hai'an Petrochemical Plant or NanJing Youhao Chemical Auxiliary Agent Co., Ltd..Coupling agent vinyl three ('beta '-methoxy ethyoxyl) silane (silane coupling A-172) can select the product of Nanjing Chemical Co., Ltd. or Nanjing Nuo Jian new material Co., Ltd forward.Fire retardant aluminium hydroxide (i.e. Al
2o
33H
2o hydrated alumina) product of Shijiazhuang Xin Yuan chemical industry Co., Ltd or Hong Taiji Industrial Co., Ltd. of Shenzhen can be selected.Fire-proofing chemical glass-ceramic powder can select the product of Shijiazhuang Yun Shi building material Co., Ltd.Plasticizer No. 1000 steam cylinder oil can select the product of Yancheng Hua Qi petroleum product Co., Ltd or Shandong Sun Rises in the East Petroleum & Chemical Corporation.Filler micronized talc powder selects the product meeting and specify in " GB15342-1994 talcum powder " standard.Reinforcing agent hydrated SiO 2 can select the product of Guangzhou Science and Technology Ji Sheng Industrial Co or Taicang Xin Hong Chemical Co., Ltd..The product of reinforcing agent calcinated argil Guangzhou Geng Da trade Co., Ltd or china clay factory of Maoming City Mao Nan Jinpeng.The present invention is raw materials used, except above producer, all can select other satisfactory like product on market.
The foregoing is only the better possible embodiments of the present invention, non-ly therefore limit to scope of patent protection of the present invention.In addition to the implementation, the present invention can also have other execution modes.All employings are equal to the technical scheme of replacement or equivalent transformation formation, all drop in the protection range of application claims.
Claims (3)
1. the manufacture method of a flame-retardant double shield instrument cable peculiar to vessel, it is characterized in that, comprise the following steps successively: twisted copper conductors periphery extrudes the ethylene propylene rubber insulated layer of flame-retardant and forms insulated wire cores, insulated wire cores is stranded formation twisted pair wire pair between two, the right gap filling of described twisted pair wire has fire-retardant non-hygroscopic fiber to fill out core, and each described twisted pair wire is to adopting different twisting pitch, often organizing the wrapped twisted pair wire in the right periphery of described twisted pair wire to copper foil shielding layer formation pair twist group, to the copper-clad surface of copper foil shielding layer inwardly and inner side is provided with twisted pair wire to copper drainage thread, described twisted pair wire runs through together with twisted pair wire abuts against to overall length and with copper-clad surface to copper drainage thread described twisted pair wire, to organize the mutual stranded formation cable core of described pair twist group, in the periphery of described cable core, covering indulged by parcel low-intensity nonwoven fabrics, and the periphery of indulging covering at described low-intensity nonwoven fabrics extrudes inner sheath, is surrounded with cable core copper foil shielding layer in the periphery of described inner sheath more, inwardly and inner side is provided with cable core copper drainage thread, described cable core copper drainage thread runs through cable core overall length and together with abutting against with copper-clad surface for the copper-clad surface of described cable core copper foil shielding layer, then at the periphery of described cable core copper foil shielding layer braiding armouring braid, finally oversheath is extruded in the periphery of described armouring braid, the preparation method of the ethylene propylene rubber insulated layer of described flame-retardant is as follows: (1) prepares raw material, ethylene propylene diene rubber 4045M:20 part by following component and weight content, vulcanizing agent cumyl peroxide: 0.5 ~ 0.6 part, co-curing agent triallylcyanurate: 0.2 ~ 0.3 part, age resistor 2 mercapto benzimidazole: 0.1 ~ 0.3 part, age resistor 2,2,4-trimethyl-1,2-dihyaroquinoline condensate: 0.1 ~ 0.3 part, coupling agent vinyl three ('beta '-methoxy ethyoxyl) silane: 0.1 ~ 0.2 part, fire retardant aluminium hydroxide: 15 ~ 20 parts, fire-proofing chemical glass-ceramic powder: 3 ~ 6 parts, plasticizer No. 1000 steam cylinder oil: 1 ~ 1.5 part, filler micronized talc powder: 6 ~ 8 parts, reinforcing agent hydrated SiO 2: 4 ~ 7 parts, reinforcing agent calcinated argil: 5 ~ 8 parts, (2) first banbury temperature is risen to 160 ~ 180 DEG C, then ethylene propylene diene rubber 4045M is added mixing 1 ~ 1.5 minute, add above-mentioned age resistor 2 mercapto benzimidazole more successively, age resistor 2, 2, 4-trimethyl-1, 2-dihyaroquinoline condensate, coupling agent vinyl three ('beta '-methoxy ethyoxyl) silane, fire retardant aluminium hydroxide, fire-proofing chemical glass-ceramic powder, plasticizer No. 1000 steam cylinder oil, filler micronized talc powder, reinforcing agent hydrated SiO 2 and reinforcing agent calcinated argil, carry out discharging after mixing 7 ~ 8 minutes, dry in the air in the space of dried and clean and put more than 24 hours, sizing material being knocked down temperature is on the banbury of 80 ~ 100 DEG C mixing 2 ~ 3 minutes again, and in the end 20 seconds add vulcanizing agent cumyl peroxide and co-curing agent triallylcyanurate, three-roller open mill in mixing materials is carried out thin-pass, the roll spacing of three-roller open mill is 1.5 ~ 2mm, and after playing triangle bag and just wrapping each four times, slice is for subsequent use.
2. the manufacture method of flame-retardant according to claim 1 double shield instrument cable peculiar to vessel, it is characterized in that, when the electro-insulating rubber of ethylene propylene rubber insulated layer is extruded, rubber extruding machine adopts cold feeding manner, the draw ratio of rubber extruding machine screw rod is (15 ~ 20): 1, body temperature is 55 DEG C ~ 65 DEG C, head temperature 90 DEG C ~ 100 DEG C, mold temperature is 120 DEG C ~ 130 DEG C, rubber extruding machine cooled screw mode is water cooling, it is 1:(1 ~ 1.2 that the core rod of extrusion die holds line length with the ratio extruding external diameter), the length of die sleeve sizing section is 2 ~ 4mm.
3. the manufacture method of flame-retardant according to claim 1 double shield instrument cable peculiar to vessel, it is characterized in that, the thickness that covering indulged by described low-intensity nonwoven fabrics is 0.05 ~ 0.1mm, overlap vertical bag successively along cable core axis direction, the width that covering indulged by every section of described low-intensity nonwoven fabrics is 3.5 ~ 3.8 times of cable core diameter.
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Families Citing this family (5)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN104637625A (en) * | 2015-02-03 | 2015-05-20 | 江苏永鼎股份有限公司 | Water blocking type network shielding cable |
| CN105869736A (en) * | 2016-05-27 | 2016-08-17 | 扬州市兄和预绞式金具厂 | Marine pairwise-twisted shielding instrument cable with oil resistance and paint aging resistance and manufacturing method of marine pairwise-twisted shielding instrument cable |
| CN106409400A (en) * | 2016-06-13 | 2017-02-15 | 扬州市兄和预绞式金具厂 | Instrument cable for petroleum and nature gas well and manufacturing method thereof |
| CN105938742B (en) * | 2016-06-24 | 2017-09-15 | 安徽宜德电子有限公司 | A kind of preparation method of nano level fireproof flexible cable |
| CN107057202A (en) * | 2017-06-13 | 2017-08-18 | 江西吉恩重工有限公司 | A kind of cable for ship material of high temperature resistant and excellent fireproof performance and preparation method thereof |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| JP2011228122A (en) * | 2010-04-20 | 2011-11-10 | Furukawa Electric Co Ltd:The | Cable for ship |
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Effective date of registration: 20191101 Address after: No.118, Kangbao Road, ganyao Town, Jiashan County, Jiaxing City, Zhejiang Province Patentee after: Jiaxing Jun Hong Auto Parts Co.,Ltd. Address before: 225129 Jiangsu city of Yangzhou province Guazhou town Hanjiang District Stone Road No. 2 Patentee before: Jiangsu Yuanyang Cable Co.,Ltd. |
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Application publication date: 20130703 Assignee: Zhejiang Sandan Precision Manufacturing Co.,Ltd. Assignor: Jiaxing Jun Hong Auto Parts Co.,Ltd. Contract record no.: X2023980054093 Denomination of invention: Flame retardant and fire-resistant double shielded instrument cables for ships and their manufacturing methods Granted publication date: 20160330 License type: Common License Record date: 20231226 |