CN103183876B - Dielectric rubber body for packaging sensor and radio-communication system taking dielectric rubber body as carrier - Google Patents

Dielectric rubber body for packaging sensor and radio-communication system taking dielectric rubber body as carrier Download PDF

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Publication number
CN103183876B
CN103183876B CN201110442523.8A CN201110442523A CN103183876B CN 103183876 B CN103183876 B CN 103183876B CN 201110442523 A CN201110442523 A CN 201110442523A CN 103183876 B CN103183876 B CN 103183876B
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parts
tire
dielectric
rubber
dielectric rubber
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CN103183876A (en
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张庆涛
孙玉合
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Qingdao Qien Sporting Goods Co ltd
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QINGDAO BOYUTE RUBBER PLASTIC PRODUCT CO Ltd
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  • Tires In General (AREA)
  • Measuring Fluid Pressure (AREA)

Abstract

The invention relates to a dielectric rubber body for packaging a sensor. The dielectric rubber body is characterized in that the formula thereof comprises 60-70 parts of chlorinated butyl rubber, 10-20 parts of butadiene styrene rubber, 20-30 parts of natural rubber, 20-30 parts of light calcium carbonate, 30-40 parts of carbon black, 5-10 parts of conductive carbon black, 1-3 parts of stearic acid, 2-5 parts of magnesium oxide, 1-5 parts of octyl phenol-phenolic resin, 3-6 parts of zinc oxide, 1-3 parts of N-tertiary butyl-2-benzothiazole sulfenamide, 0.5-2 parts of tetramethyl thiuram disulfide, and 0.5-2 parts of insoluble sulphur. The dielectric rubber body disclosed by the invention is used for a conductive radiofrequency device in tire; the device comprises a radio assembly and an antenna, and can be used for tracking and recording data during manufacturing, sales and use; and the measurement range covers temperature, pressure or other physical parameters in tire. During the loading process of a sensor, the conductive material with a certain dielectric constant and a certain adhesive force disclosed by the invention is chosen, so that the device can be firmly connected with a tire and can be used for transmitting data more stably; simultaneously, via high elasticity and good mechanical property of rubber, the device can withstand the stress brought by cyclic deformation of the tire excellently.

Description

The dielectric rubber bodies of encapsulated sensor and the radio communication system as carrier thereof
Technical field
The present invention relates to sensor-packaging structure, especially by sensor and antenna packages in having in conductivity, dielectric materials, also relate to the dielectric rubber bodies manufacturing this sensor package.
Background technology
A kind of magnetic detector with magnetoresistive element for detecting magnetic resistance is had in prior art, and a kind of protection circuit be made up of multiple electronic unit.By the electronic installation that sensor and tire combine, the function that can identify and follow the tracks of in the process manufacturing, sell and use.The physical parameter of such as temperature and pressure is measured between the usage period that these electronic installations can be used in tire.Many systems make use of tire and the radio-frequency communication between outer monitoring and inquiry unit.
The system that some are installed to tire or wheel surface or are combined in inflation of tire valve is had in prior art.Expect to have kind of device and be directly connected to surface of tyre or be embedded in the antenna in tire construction, as permanent integration of putting concussion.But tire directly embeds in tire and has difficulties.
Radio-frequency (RF) energy is by antenna propagation, antenna must be generally used for by surrounding the elastomer material forming tire, but this material normally conducts electricity, and has relatively high specific inductivity.And the conductive dielectric materials that has of it linear contact lay allows radio-frequency current to pass through between the adjoint point of antenna, therefore will realize this transmission by suitable dielectric and reactance.
Antenna and inductor block finally embed or when being otherwise arranged to directly contact with tire by antenna, also can have influence on original physicals, so must adhere on elastomeric material to guarantee location.In addition, antenna carrier material must bear the operating cyclic stress of tire.
Summary of the invention
The object of the present invention is to provide a kind of elastomeric material with conductivity and specific electrical resistance for encapsulated sensor and radio-frequency antenna, and this structure having conductive specific electrical resistance material package sensor.The present invention is transmitted effective especially in rubber bodies for wireless, and improves sensor package effect.
Technical scheme of the present invention is: a kind of dielectric rubber bodies of encapsulated sensor, and the formula of described dielectric rubber bodies is as follows:
Preferably: described tire radio communication system is arranged on the surface of the inner side of tire, described tire radio communication system comprises encapsulating structure and is positioned at the Ridio communications device of encapsulating structure inside, described encapsulating structure is dielectric rubber bodies, and described Ridio communications device embeds dielectric rubber bodies.
Preferably: described Ridio communications device comprises sensed data device and is fixed on the antenna at sensed data device two ends, and the head exposure of described sensed data device is in the outside of dielectric rubber bodies.
Preferably: the bottom margin of described sensed data device is bonding with dielectric rubber bodies rigidity.
Beneficial effect of the present invention is: the present invention is the conducted radio frequency device in tire, device comprises multiple component units and antenna can in manufacture, sale and track record data in using, and the scope of mensuration comprises temperature, pressure or other physical parameters in tire.In sensor loading process, conductive of material in selection invention, there is certain specific inductivity and sticking power, device not only can be firmly connected with tire and can be more stable transmission data, simultaneously the snappiness of rubber and good mechanical property, well can bear the stress that tire cyclomorphosis brings.The design of this structure not only can load on tire body more easily, and lighter, so that less tire body can accept and adopt this small and exquisite sensor construction.
Accompanying drawing explanation
Fig. 1 is structural representation of the present invention
Fig. 2 is the sectional elevation of tire radio communication system
Fig. 3 is the longitudinal section of tire radio communication system
Embodiment
Below in conjunction with accompanying drawing, the specific embodiment of the present invention is described:
A dielectric rubber bodies for encapsulated sensor, the formula of described dielectric rubber bodies is as follows:
Rubber compounding technique is divided into two-stage mixing to produce.One section of sizing compound formula adds rubber (comprising: chlorinated butyl rubber, styrene-butadiene rubber(SBR), natural rubber), light calcium carbonate, carbon black, stearic acid, magnesium oxide, phenolic tackifying resins (code name 203) material, and all the other Synergist S-421 95s add in material formula at two sections and add.One section of sizing material carries out mixing manufacture in GK400N Banbury mixer; Two sections of sizing materials manufacture in Banbury mixer, and after refining three back and forth smash by sizing material on tabletting machine, slice cooling is parked.Intersegmental bin aging just can enter next procedure of processing after 4 hours.
This know-why is: in rubber system, adopt the isoprene-isobutylene rubber the same with glue inside tire to be main, and with the good styrene-butadiene rubber(SBR) of processing characteristics and the best natural rubber of over-all properties; With carbon black N660 and light calcium carbonate as reinforcement and filler, the physical and mechanical properties improving sizing material reduces formula materials cost simultaneously; Main adds a certain proportion of graphitized carbon black, makes colloid have certain conductivity and certain specific inductivity; Resin can make colloid have good binding property, is convenient to the attachment of carrier; The selection of vulcanization system, can make natural rubber, styrene-butadiene rubber(SBR) and chlorinated butyl rubber synchronic curing that polarity spectrum is large, reaches best performance.
The performance data of dielectric substrate material is as follows:
Calendering film without hole, surface light side property is good, viscosity is good, good stability of the dimension; Material of main part with inside tire by easily bonding just can be good bonding, meet with stresses functional;
When graphitized carbon black massfraction 5, real part of permittivity ε ' and dielectric loss factor tan δ increase with the increase of carbon black loading, to survey specific inductivity be 3.2, operating frequency is in 130MHz scope, and radio-frequency current data are good.
A kind of tire radio communication system adopting the dielectric rubber bodies of encapsulated sensor to make, described tire radio communication system is arranged on the surface of the inner side of tire 4, described tire radio communication system comprises encapsulating structure and is positioned at the Ridio communications device of encapsulating structure inside, described encapsulating structure is dielectric rubber bodies 1, and described Ridio communications device embeds dielectric rubber bodies 1.Described Ridio communications device comprises sensed data device 2 and is fixed on the antenna 3 at sensed data device 2 two ends, and the head exposure of described sensed data device 2 is in the outside of dielectric rubber bodies 1.The bottom margin of described sensed data device 2 is bonding with dielectric rubber bodies 1 rigidity.
The sensor assembly of the present invention's assembling; sensor can be protected by the impact of the moisture in outside air or particulate; in the encapsulation of this sensor; body material is had to have the elastic rubbery body of conductivity and certain specific inductivity; and inductor block and the radio-frequency antenna be connected; this structure is simple, is convenient to make and use.

Claims (3)

1. the tire radio communication system made of the dielectric rubber bodies of an encapsulated sensor, it is characterized in that: described tire radio communication system is arranged on the surface of the inner side of tire (4), described tire radio communication system comprises encapsulating structure and is positioned at the Ridio communications device of encapsulating structure inside, described encapsulating structure is dielectric rubber bodies (1), and described Ridio communications device embeds dielectric rubber bodies (1); The formula of described dielectric rubber bodies (1) is as follows:
2. tire radio communication system as claimed in claim 1, it is characterized in that: described Ridio communications device comprises sensed data device (2) and is fixed on the antenna (3) at sensed data device (2) two ends, and the head exposure of described sensed data device (2) is in the outside of dielectric rubber bodies (1).
3. tire radio communication system as claimed in claim 2, is characterized in that: the bottom margin of described sensed data device (2) is bonding with dielectric rubber bodies (1) rigidity.
CN201110442523.8A 2011-12-27 2011-12-27 Dielectric rubber body for packaging sensor and radio-communication system taking dielectric rubber body as carrier Active CN103183876B (en)

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Application Number Priority Date Filing Date Title
CN201110442523.8A CN103183876B (en) 2011-12-27 2011-12-27 Dielectric rubber body for packaging sensor and radio-communication system taking dielectric rubber body as carrier

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Application Number Priority Date Filing Date Title
CN201110442523.8A CN103183876B (en) 2011-12-27 2011-12-27 Dielectric rubber body for packaging sensor and radio-communication system taking dielectric rubber body as carrier

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CN103183876A CN103183876A (en) 2013-07-03
CN103183876B true CN103183876B (en) 2015-07-15

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Families Citing this family (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103613869B (en) * 2013-08-19 2015-08-12 山东永泰集团有限公司 A kind of Radial tire inner liner rubber and preparation technology thereof
CN104312024A (en) * 2014-10-31 2015-01-28 柳州市同进汽车零部件制造有限公司 Rubber for inner rubber layer of automobile air conditioner rubber tube
CN104312023A (en) * 2014-10-31 2015-01-28 柳州市同进汽车零部件制造有限公司 Preparation method of rubber for inner rubber layer of automobile air conditioner rubber tube
CN104312025A (en) * 2014-10-31 2015-01-28 柳州市同进汽车零部件制造有限公司 Rubber for outer rubber layer of automobile air conditioner rubber tube
WO2016105937A1 (en) 2014-12-22 2016-06-30 Bridgestone Americas Tire Operations, Llc Rubber compositions for radio devices in tires
JP6681468B2 (en) 2015-11-09 2020-04-15 ブリヂストン アメリカズ タイヤ オペレーションズ、 エルエルシー Rubber coating for electronic communication module, electronic module including same, and related method
US11760135B2 (en) * 2017-09-12 2023-09-19 Sumitomo Rubber Industries, Ltd. Pneumatic tire
US20230085326A1 (en) * 2020-02-17 2023-03-16 The Yokohama Rubber Co., Ltd. Rfid module, and pneumatic tire with the same embedded therein

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1440887A (en) * 2002-02-28 2003-09-10 敦扬科技股份有限公司 Wheel rim with sensor
CN1500662A (en) * 2002-11-14 2004-06-02 敦扬科技股份有限公司 Tyre pressure monitor and antenna thereof
CN101619146A (en) * 2009-08-07 2010-01-06 中国化工橡胶桂林有限公司 Rubber composition for tire side of all-steel giant project tire and all-steel giant project tire
CN102086290A (en) * 2009-12-07 2011-06-08 四川轮胎橡胶(集团)股份有限公司 Riding radial tire airtight layer calendering sizing compound

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1440887A (en) * 2002-02-28 2003-09-10 敦扬科技股份有限公司 Wheel rim with sensor
CN1500662A (en) * 2002-11-14 2004-06-02 敦扬科技股份有限公司 Tyre pressure monitor and antenna thereof
CN101619146A (en) * 2009-08-07 2010-01-06 中国化工橡胶桂林有限公司 Rubber composition for tire side of all-steel giant project tire and all-steel giant project tire
CN102086290A (en) * 2009-12-07 2011-06-08 四川轮胎橡胶(集团)股份有限公司 Riding radial tire airtight layer calendering sizing compound

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Effective date of registration: 20180906

Address after: 266000 Shandong, Qingdao, Chengyang District, Chengyang District, the neighborhood of the neighborhood of the Zhuang Autonomous Prefecture, the east of the neighborhood committee is about 300 meters.

Patentee after: QINGDAO TONGSHENGTONG RUBBER AND PLASTIC Co.,Ltd.

Address before: 266000 Qingdao Industrial Park, Qingdao, Shandong, Qingdao, Chengyang

Patentee before: Qingdao Boyute Rubber & Plastic Products Co.,Ltd.

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Effective date of registration: 20240605

Address after: No. 8 Yanghui Road, Lancun Town, Jimo District, Qingdao City, Shandong Province, 266000

Patentee after: Qingdao Qien Sporting Goods Co.,Ltd.

Country or region after: China

Address before: 266000 Shandong, Qingdao, Chengyang District, Chengyang District, the neighborhood of the neighborhood of the Zhuang Autonomous Prefecture, the east of the neighborhood committee is about 300 meters.

Patentee before: QINGDAO TONGSHENGTONG RUBBER AND PLASTIC Co.,Ltd.

Country or region before: China