Summary of the invention
The object of the present invention is to provide a kind of Radial tire inner liner rubber and preparation technology, the homogeneity of glue-line and the defect of scantlings of the structure less stable when can overcome that current air retaining wall rubber Green strength is low, later stage tire is as shaping in work, and the air retaining wall performance obtaining sizing material is good.
The present invention is realized by following technical scheme:
A kind of Radial tire inner liner rubber, be made up of the raw material of following weight part:
Chlorinated butyl rubber 75-95 part
Natural rubber 10-20 part
Active zinc flower 2.0-4.0 part
Stearic acid 1.5-2.5 part
Carbon black 50-70 part
Light calcium carbonate 15-25 part
Naphthenic oil 7.0-9.0 part
Resol 1.5-2.5 part
Rosin fat 1.5-2.5 part
Leveler 6.0-7.0 part
Magnesium oxide 0.10-0.20 part
Promotor 1.2-1.8 part
Sulphur 0.40-0.60 part.
Preferably, above-mentioned Radial tire inner liner rubber, be made up of the raw material of following weight part:
Chlorinated butyl rubber 80-90 part
Natural rubber 13-17 part
Active zinc flower 2.5-3.5 part
Stearic acid 1.8-2.2 part
Carbon black 55-65 part
Light calcium carbonate 18-22 part
Naphthenic oil 7.5-8.5 part
Resol 1.8-2.2 part
Rosin fat 1.8-2.2 part
Leveler 6.5-7.5 part
Magnesium oxide 0.12-0.18 part
Promotor 1.4-1.6 part
Sulphur 0.45-0.55 part.
Preferred, above-mentioned Radial tire inner liner rubber, be made up of the raw material of following weight part:
Chlorinated butyl rubber 85 parts
Natural rubber 15 parts
Active zinc flower 3 parts
Stearic acid 2 parts
Carbon black 60 parts
Light calcium carbonate 20 parts
Naphthenic oil 8 parts
2 parts, resol
2 parts, rosin fat
Leveler 7 parts
0.15 part, magnesium oxide
Promotor 1.5 parts
0.5 part, sulphur.
Zinc oxide is promoting agent conventional in Rubber processing, in rubber production, discards and likely discharges zn cpds in removal process, working the mischief, therefore should reduce the consumption of zinc oxide in rubber compounding to environment.Active zinc flower has the advantages that particle diameter is little, specific surface area is large, sulfurate activity is high, and compared with common zinc oxide, active zinc flower consumption reduces, thus reduces zinc to the harm of environment, embodies environmental protection and economic benefit.
In above-mentioned Radial tire inner liner rubber, described chlorinated butyl rubber is the one in chlorinated butyl rubber 1066, chlorinated butyl rubber 1068, chlorinated butyl rubber 1240.
In above-mentioned Radial tire inner liner rubber, described natural rubber is natural rubber SMR CV or SMR 10.
In above-mentioned Radial tire inner liner rubber, described carbon black is the one in carbon black N 660 or carbon black N 330.
In above-mentioned Radial tire inner liner rubber, described leveler is even and Struktol 40MS.
In above-mentioned Radial tire inner liner rubber, described promotor is one or more in altax, Vulcanization accelerator TMTD or accelerant NOBS.
The preparation technology of above-mentioned Radial tire inner liner rubber, do not add vulcanization system when carrying out mixing, melting temperature scope is 140-170 DEG C, and mixing time is 3-15min; In the 90-120 DEG C of 3-lOmin that plasticates after adding vulcanization system.
Adopt screening formulation and the preparation technology of Radial tire inner liner rubber of the present invention, obtainable tire sealant Green strength be high, scantlings of the structure stability and the good high-quality Radial tire inner liner rubber of air-tightness, reach object of the present invention.
Embodiment
Below in conjunction with specific embodiment, the present invention is further described, so that those skilled in the art more understands the present invention, but does not therefore limit the present invention.
Embodiment 1
Radial tire inner liner rubber formula of the present invention:
Chlorinated butyl rubber 1,066 85 parts
Natural rubber SMR CV 15 parts
Active zinc flower 3 parts
Stearic acid 2 parts
Carbon black N 660 60 parts
Light calcium carbonate 20 parts
Naphthenic oil 8 parts
2 parts, resol
2 parts, rosin fat
Leveler Struktol 40MS 7 parts
0.15 part, magnesium oxide
Altax 1.5 parts
0.5 part, sulphur.
Preparation technology: adopt Banbury mixer to be undertaken mixing by chlorinated butyl rubber, natural rubber, carbon black, light calcium carbonate, naphthenic oil, resol, rosin fat, leveler Struktol 40MS by above-mentioned formula, melting temperature scope is 145-155 DEG C, mixing time is 5 minutes, by mixing for glue evenly rear binder removal; Then add active zinc flower, stearic acid, magnesium oxide, altax and sulphur on a mill until to plasticate, temperature range is 100-110 DEG C, time is within 3 minutes, complete rubber unvulcanizate preparation, roll according to heavy load radial tire air retaining wall production technique, make air retaining wall sheet material, thickness is 4mm.
Embodiment 2
Radial tire inner liner rubber formula of the present invention:
Chlorinated butyl rubber 1,068 80 parts
Natural rubber SMR 10 17 parts
Active zinc flower 3.5 parts
Stearic acid 2.2 parts
Carbon black N 330 65 parts
Light calcium carbonate 22 parts
Naphthenic oil 8.5 parts
2.2 parts, resol
2.2 parts, rosin fat
Leveler Struktol 40MS 7.5 parts
0.18 part, magnesium oxide
Vulcanization accelerator TMTD M 1.6 parts
0.55 part, sulphur.
Preparation technology: adopt Banbury mixer to be undertaken mixing by chlorinated butyl rubber, natural rubber, carbon black, light calcium carbonate, naphthenic oil, resol, rosin fat, leveler Struktol 40MS by above-mentioned formula, melting temperature scope is 145-155 DEG C, mixing time is 5 minutes, by mixing for glue evenly rear binder removal; Then add active zinc flower, stearic acid, magnesium oxide, Vulcanization accelerator TMTD M and sulphur on a mill until to plasticate, temperature range is 100-110 DEG C, time is within 3 minutes, complete rubber unvulcanizate preparation, roll according to heavy load radial tire air retaining wall production technique, make air retaining wall sheet material, thickness is 4mm.
Embodiment 3
Radial tire inner liner rubber formula of the present invention:
Chlorinated butyl rubber 1,240 90 parts
Natural rubber SMR 10 13 parts
Active zinc flower 2.5 parts
Stearic acid 1.8 parts
Carbon black N 660 55 parts
Light calcium carbonate 18 parts
Naphthenic oil 7.5 parts
1.8 parts, resol
1.8 parts, rosin fat
Leveler Struktol 40MS 6.5 parts
0.12 part, magnesium oxide
Accelerant NOBS 1.4 parts
0.45 part, sulphur.
Preparation technology: adopt Banbury mixer to be undertaken mixing by chlorinated butyl rubber 1068, natural rubber, carbon black N 330, light calcium carbonate, naphthenic oil, resol, rosin fat, leveler Struktol 40MS by above-mentioned formula, melting temperature scope is 145-155 DEG C, mixing time is 5 minutes, by mixing for glue evenly rear binder removal; Then add active zinc flower, stearic acid, magnesium oxide, accelerant NOBS and sulphur on a mill until to plasticate, temperature range is 100-110 DEG C, time is within 3 minutes, complete rubber unvulcanizate preparation, roll according to heavy load radial tire air retaining wall production technique, make air retaining wall sheet material, thickness is 4mm.
Embodiment 4
Radial tire inner liner rubber formula of the present invention:
Chlorinated butyl rubber 1,066 75 parts
Natural rubber SMR CV 10 parts
Active zinc flower 2.0 parts
Stearic acid 1.5 parts
Carbon black N 660 50 parts
Light calcium carbonate 15 parts
Naphthenic oil 7.0 parts
1.5 parts, resol
1.5 parts, rosin fat
Leveler Struktol 40MS 6.0 parts
0.10 part, magnesium oxide
Altax 1.2 parts
0.40 part, sulphur.
Preparation technology: adopt Banbury mixer to be undertaken mixing by chlorinated butyl rubber, natural rubber, carbon black, light calcium carbonate, naphthenic oil, resol, rosin fat, leveler Struktol 40MS by above-mentioned formula, melting temperature scope is 145-155 DEG C, mixing time is 5 minutes, by mixing for glue evenly rear binder removal; Then add active zinc flower, stearic acid, magnesium oxide, altax and sulphur on a mill until to plasticate, temperature range is 100-110 DEG C, time is within 3 minutes, complete rubber unvulcanizate preparation, roll according to heavy load radial tire air retaining wall production technique, make air retaining wall sheet material, thickness is 4mm.
Embodiment 5
Radial tire inner liner rubber formula of the present invention:
Chlorinated butyl rubber 1,066 95 parts
Natural rubber SMR CV 20 parts
Active zinc flower 4.0 parts
Stearic acid 2.5 parts
Carbon black N 660 70 parts
Light calcium carbonate 25 parts
Naphthenic oil 9.0 parts
2.5 parts, resol
2.5 parts, rosin fat
Leveler Struktol 40MS 7.0 parts
0.20 part, magnesium oxide
Altax 1.8 parts
0.60 part, sulphur.
Preparation technology: adopt Banbury mixer to be undertaken mixing by chlorinated butyl rubber, natural rubber, carbon black, light calcium carbonate, naphthenic oil, resol, rosin fat, leveler Struktol 40MS by above-mentioned formula, melting temperature scope is 145-155 DEG C, mixing time is 5 minutes, by mixing for glue evenly rear binder removal; Then add active zinc flower, stearic acid, magnesium oxide, altax and sulphur on a mill until to plasticate, temperature range is 100-110 DEG C, time is within 3 minutes, complete rubber unvulcanizate preparation, roll according to heavy load radial tire air retaining wall production technique, make air retaining wall sheet material, thickness is 4mm.
Detect Radial tire inner liner rubber prepared by the embodiment of the present invention, result is as follows:
Index |
Green strength (MPa) |
Tensile yield (%) |
Nitrogen permeates rate (Pas) |
Embodiment 1 |
2.3 |
950 |
1.12×10
-17 |
Embodiment 2 |
2.2 |
940 |
1.15×10
-17 |
Embodiment 3 |
2.1 |
932 |
1.23×10
-17 |
Embodiment 4 |
2.1 |
920 |
1.27×10
-17 |
Embodiment 5 |
2.1 |
910 |
1.36×10
-17 |
Result shows, Radial tire inner liner rubber of the present invention, and glue Green strength is high, and resistance to air loss is good, and structural stability is good.