CN103613869B - A kind of Radial tire inner liner rubber and preparation technology thereof - Google Patents

A kind of Radial tire inner liner rubber and preparation technology thereof Download PDF

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Publication number
CN103613869B
CN103613869B CN201310361193.9A CN201310361193A CN103613869B CN 103613869 B CN103613869 B CN 103613869B CN 201310361193 A CN201310361193 A CN 201310361193A CN 103613869 B CN103613869 B CN 103613869B
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CN
China
Prior art keywords
parts
rubber
inner liner
radial tire
tire inner
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Expired - Fee Related
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CN201310361193.9A
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Chinese (zh)
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CN103613869A (en
Inventor
尤晓明
张国栋
王显涛
延云峰
魏文祥
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Yongtai Shandong Group Co Ltd
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Yongtai Shandong Group Co Ltd
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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L23/00Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers
    • C08L23/26Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers modified by chemical after-treatment
    • C08L23/28Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers modified by chemical after-treatment by reaction with halogens or compounds containing halogen
    • C08L23/283Halogenated homo- or copolymers of iso-olefins
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2205/00Polymer mixtures characterised by other features
    • C08L2205/03Polymer mixtures characterised by other features containing three or more polymers in a blend
    • C08L2205/035Polymer mixtures characterised by other features containing three or more polymers in a blend containing four or more polymers in a blend

Abstract

The invention belongs to rubber tyre processing technique field, relate to a kind of Radial tire inner liner rubber and preparation technology thereof.Radial tire inner liner rubber of the present invention, is made up of following raw material: chlorinated butyl rubber, natural rubber, active zinc flower, stearic acid, carbon black, light calcium carbonate, naphthenic oil, resol, rosin fat, leveler, magnesium oxide, promotor, sulphur.Adopt formula and the preparation technology of Radial tire inner liner rubber of the present invention, obtainable tire sealant Green strength be high, scantlings of the structure stability and the good high-quality Radial tire inner liner rubber of air-tightness.

Description

A kind of Radial tire inner liner rubber and preparation technology thereof
Technical field
The invention belongs to rubber tyre processing technique field, relate to a kind of Radial tire inner liner rubber and preparation technology thereof.
Background technology
Along with the progress of expanding economy and society, tire is as the important support of transportation and strategic resource, and its Status of development is subject to the great attention of every country.Tire is by being that multiple glue of main base material are through sulfuration fixative composition with elastomeric material; and tubeless meridian tire is as the development trend of tyre industry; be added with air retaining wall within it; except protecting cord body; can also prevent pneumatic tyre from oozing out body piles due to pressure reduction gas by rubber, play the function of pressurize sealed gas.It is good that tubeless meridian tire has resistance to air loss, good heat dissipation, structure is simple, the advantages such as quality is light, but in tire production, the Green strength of air retaining wall rubber is not high, during sizing inflation, displacement and distortion can occur under high pressure sulfuration, be unfavorable for realizing glue-line thin and thick uniform ground, and the resistance to air loss of tire also urgently obtains further raising.Therefore, how to improve the Green strength of air retaining wall rubber, improve the air-tightness of carcass air/tight layer rubber, the homogeneity of glue-line and the stability of structure when ensureing that the later stage, tyre production was shaping, reach the object improving tire quality, become the problem being badly in need of in current this area researching and solving.
Summary of the invention
The object of the present invention is to provide a kind of Radial tire inner liner rubber and preparation technology, the homogeneity of glue-line and the defect of scantlings of the structure less stable when can overcome that current air retaining wall rubber Green strength is low, later stage tire is as shaping in work, and the air retaining wall performance obtaining sizing material is good.
The present invention is realized by following technical scheme:
A kind of Radial tire inner liner rubber, be made up of the raw material of following weight part:
Chlorinated butyl rubber 75-95 part
Natural rubber 10-20 part
Active zinc flower 2.0-4.0 part
Stearic acid 1.5-2.5 part
Carbon black 50-70 part
Light calcium carbonate 15-25 part
Naphthenic oil 7.0-9.0 part
Resol 1.5-2.5 part
Rosin fat 1.5-2.5 part
Leveler 6.0-7.0 part
Magnesium oxide 0.10-0.20 part
Promotor 1.2-1.8 part
Sulphur 0.40-0.60 part.
Preferably, above-mentioned Radial tire inner liner rubber, be made up of the raw material of following weight part:
Chlorinated butyl rubber 80-90 part
Natural rubber 13-17 part
Active zinc flower 2.5-3.5 part
Stearic acid 1.8-2.2 part
Carbon black 55-65 part
Light calcium carbonate 18-22 part
Naphthenic oil 7.5-8.5 part
Resol 1.8-2.2 part
Rosin fat 1.8-2.2 part
Leveler 6.5-7.5 part
Magnesium oxide 0.12-0.18 part
Promotor 1.4-1.6 part
Sulphur 0.45-0.55 part.
Preferred, above-mentioned Radial tire inner liner rubber, be made up of the raw material of following weight part:
Chlorinated butyl rubber 85 parts
Natural rubber 15 parts
Active zinc flower 3 parts
Stearic acid 2 parts
Carbon black 60 parts
Light calcium carbonate 20 parts
Naphthenic oil 8 parts
2 parts, resol
2 parts, rosin fat
Leveler 7 parts
0.15 part, magnesium oxide
Promotor 1.5 parts
0.5 part, sulphur.
Zinc oxide is promoting agent conventional in Rubber processing, in rubber production, discards and likely discharges zn cpds in removal process, working the mischief, therefore should reduce the consumption of zinc oxide in rubber compounding to environment.Active zinc flower has the advantages that particle diameter is little, specific surface area is large, sulfurate activity is high, and compared with common zinc oxide, active zinc flower consumption reduces, thus reduces zinc to the harm of environment, embodies environmental protection and economic benefit.
In above-mentioned Radial tire inner liner rubber, described chlorinated butyl rubber is the one in chlorinated butyl rubber 1066, chlorinated butyl rubber 1068, chlorinated butyl rubber 1240.
In above-mentioned Radial tire inner liner rubber, described natural rubber is natural rubber SMR CV or SMR 10.
In above-mentioned Radial tire inner liner rubber, described carbon black is the one in carbon black N 660 or carbon black N 330.
In above-mentioned Radial tire inner liner rubber, described leveler is even and Struktol 40MS.
In above-mentioned Radial tire inner liner rubber, described promotor is one or more in altax, Vulcanization accelerator TMTD or accelerant NOBS.
The preparation technology of above-mentioned Radial tire inner liner rubber, do not add vulcanization system when carrying out mixing, melting temperature scope is 140-170 DEG C, and mixing time is 3-15min; In the 90-120 DEG C of 3-lOmin that plasticates after adding vulcanization system.
Adopt screening formulation and the preparation technology of Radial tire inner liner rubber of the present invention, obtainable tire sealant Green strength be high, scantlings of the structure stability and the good high-quality Radial tire inner liner rubber of air-tightness, reach object of the present invention.
Embodiment
Below in conjunction with specific embodiment, the present invention is further described, so that those skilled in the art more understands the present invention, but does not therefore limit the present invention.
Embodiment 1
Radial tire inner liner rubber formula of the present invention:
Chlorinated butyl rubber 1,066 85 parts
Natural rubber SMR CV 15 parts
Active zinc flower 3 parts
Stearic acid 2 parts
Carbon black N 660 60 parts
Light calcium carbonate 20 parts
Naphthenic oil 8 parts
2 parts, resol
2 parts, rosin fat
Leveler Struktol 40MS 7 parts
0.15 part, magnesium oxide
Altax 1.5 parts
0.5 part, sulphur.
Preparation technology: adopt Banbury mixer to be undertaken mixing by chlorinated butyl rubber, natural rubber, carbon black, light calcium carbonate, naphthenic oil, resol, rosin fat, leveler Struktol 40MS by above-mentioned formula, melting temperature scope is 145-155 DEG C, mixing time is 5 minutes, by mixing for glue evenly rear binder removal; Then add active zinc flower, stearic acid, magnesium oxide, altax and sulphur on a mill until to plasticate, temperature range is 100-110 DEG C, time is within 3 minutes, complete rubber unvulcanizate preparation, roll according to heavy load radial tire air retaining wall production technique, make air retaining wall sheet material, thickness is 4mm.
Embodiment 2
Radial tire inner liner rubber formula of the present invention:
Chlorinated butyl rubber 1,068 80 parts
Natural rubber SMR 10 17 parts
Active zinc flower 3.5 parts
Stearic acid 2.2 parts
Carbon black N 330 65 parts
Light calcium carbonate 22 parts
Naphthenic oil 8.5 parts
2.2 parts, resol
2.2 parts, rosin fat
Leveler Struktol 40MS 7.5 parts
0.18 part, magnesium oxide
Vulcanization accelerator TMTD M 1.6 parts
0.55 part, sulphur.
Preparation technology: adopt Banbury mixer to be undertaken mixing by chlorinated butyl rubber, natural rubber, carbon black, light calcium carbonate, naphthenic oil, resol, rosin fat, leveler Struktol 40MS by above-mentioned formula, melting temperature scope is 145-155 DEG C, mixing time is 5 minutes, by mixing for glue evenly rear binder removal; Then add active zinc flower, stearic acid, magnesium oxide, Vulcanization accelerator TMTD M and sulphur on a mill until to plasticate, temperature range is 100-110 DEG C, time is within 3 minutes, complete rubber unvulcanizate preparation, roll according to heavy load radial tire air retaining wall production technique, make air retaining wall sheet material, thickness is 4mm.
Embodiment 3
Radial tire inner liner rubber formula of the present invention:
Chlorinated butyl rubber 1,240 90 parts
Natural rubber SMR 10 13 parts
Active zinc flower 2.5 parts
Stearic acid 1.8 parts
Carbon black N 660 55 parts
Light calcium carbonate 18 parts
Naphthenic oil 7.5 parts
1.8 parts, resol
1.8 parts, rosin fat
Leveler Struktol 40MS 6.5 parts
0.12 part, magnesium oxide
Accelerant NOBS 1.4 parts
0.45 part, sulphur.
Preparation technology: adopt Banbury mixer to be undertaken mixing by chlorinated butyl rubber 1068, natural rubber, carbon black N 330, light calcium carbonate, naphthenic oil, resol, rosin fat, leveler Struktol 40MS by above-mentioned formula, melting temperature scope is 145-155 DEG C, mixing time is 5 minutes, by mixing for glue evenly rear binder removal; Then add active zinc flower, stearic acid, magnesium oxide, accelerant NOBS and sulphur on a mill until to plasticate, temperature range is 100-110 DEG C, time is within 3 minutes, complete rubber unvulcanizate preparation, roll according to heavy load radial tire air retaining wall production technique, make air retaining wall sheet material, thickness is 4mm.
Embodiment 4
Radial tire inner liner rubber formula of the present invention:
Chlorinated butyl rubber 1,066 75 parts
Natural rubber SMR CV 10 parts
Active zinc flower 2.0 parts
Stearic acid 1.5 parts
Carbon black N 660 50 parts
Light calcium carbonate 15 parts
Naphthenic oil 7.0 parts
1.5 parts, resol
1.5 parts, rosin fat
Leveler Struktol 40MS 6.0 parts
0.10 part, magnesium oxide
Altax 1.2 parts
0.40 part, sulphur.
Preparation technology: adopt Banbury mixer to be undertaken mixing by chlorinated butyl rubber, natural rubber, carbon black, light calcium carbonate, naphthenic oil, resol, rosin fat, leveler Struktol 40MS by above-mentioned formula, melting temperature scope is 145-155 DEG C, mixing time is 5 minutes, by mixing for glue evenly rear binder removal; Then add active zinc flower, stearic acid, magnesium oxide, altax and sulphur on a mill until to plasticate, temperature range is 100-110 DEG C, time is within 3 minutes, complete rubber unvulcanizate preparation, roll according to heavy load radial tire air retaining wall production technique, make air retaining wall sheet material, thickness is 4mm.
Embodiment 5
Radial tire inner liner rubber formula of the present invention:
Chlorinated butyl rubber 1,066 95 parts
Natural rubber SMR CV 20 parts
Active zinc flower 4.0 parts
Stearic acid 2.5 parts
Carbon black N 660 70 parts
Light calcium carbonate 25 parts
Naphthenic oil 9.0 parts
2.5 parts, resol
2.5 parts, rosin fat
Leveler Struktol 40MS 7.0 parts
0.20 part, magnesium oxide
Altax 1.8 parts
0.60 part, sulphur.
Preparation technology: adopt Banbury mixer to be undertaken mixing by chlorinated butyl rubber, natural rubber, carbon black, light calcium carbonate, naphthenic oil, resol, rosin fat, leveler Struktol 40MS by above-mentioned formula, melting temperature scope is 145-155 DEG C, mixing time is 5 minutes, by mixing for glue evenly rear binder removal; Then add active zinc flower, stearic acid, magnesium oxide, altax and sulphur on a mill until to plasticate, temperature range is 100-110 DEG C, time is within 3 minutes, complete rubber unvulcanizate preparation, roll according to heavy load radial tire air retaining wall production technique, make air retaining wall sheet material, thickness is 4mm.
Detect Radial tire inner liner rubber prepared by the embodiment of the present invention, result is as follows:
Index Green strength (MPa) Tensile yield (%) Nitrogen permeates rate (Pas)
Embodiment 1 2.3 950 1.12×10 -17
Embodiment 2 2.2 940 1.15×10 -17
Embodiment 3 2.1 932 1.23×10 -17
Embodiment 4 2.1 920 1.27×10 -17
Embodiment 5 2.1 910 1.36×10 -17
Result shows, Radial tire inner liner rubber of the present invention, and glue Green strength is high, and resistance to air loss is good, and structural stability is good.

Claims (9)

1. a Radial tire inner liner rubber, be made up of the raw material of following weight part:
Chlorinated butyl rubber 75-95 part
Natural rubber 10-20 part
Active zinc flower 2.0-4.0 part
Stearic acid 1.5-2.5 part
Carbon black 50-70 part
Light calcium carbonate 15-25 part
Naphthenic oil 7.0-9.0 part
Resol 1.5-2.5 part
Rosin fat 1.5-2.5 part
Leveler 6.0-7.0 part
Magnesium oxide 0.10-0.20 part
Promotor 1.2-1.8 part
Sulphur 0.40-0.60 part.
2. Radial tire inner liner rubber according to claim 1, is characterized in that, is made up of the raw material of following weight part:
Chlorinated butyl rubber 80-90 part
Natural rubber 13-17 part
Active zinc flower 2.5-3.5 part
Stearic acid 1.8-2.2 part
Carbon black 55-65 part
Light calcium carbonate 18-22 part
Naphthenic oil 7.5-8.5 part
Resol 1.8-2.2 part
Rosin fat 1.8-2.2 part
Leveler 6.5-7.5 part
Magnesium oxide 0.12-0.18 part
Promotor 1.4-1.6 part
Sulphur 0.45-0.55 part.
3. Radial tire inner liner rubber according to claim 2, is characterized in that, is made up of the raw material of following weight part:
Chlorinated butyl rubber 85 parts
Natural rubber 15 parts
Active zinc flower 3 parts
Stearic acid 2 parts
Carbon black 60 parts
Light calcium carbonate 20 parts
Naphthenic oil 8 parts
2 parts, resol
2 parts, rosin fat
Leveler 7 parts
0.15 part, magnesium oxide
Promotor 1.5 parts
0.5 part, sulphur.
4. the Radial tire inner liner rubber according to claim 1 or 2 or 3, is characterized in that, described chlorinated butyl rubber is the one in chlorinated butyl rubber 1066, chlorinated butyl rubber 1068, chlorinated butyl rubber 1240.
5. the Radial tire inner liner rubber according to claim 1 or 2 or 3, is characterized in that, described natural rubber is natural rubber SMR CV or SMR 10.
6. the Radial tire inner liner rubber according to claim 1 or 2 or 3, is characterized in that, described carbon black is carbon black
One in N 660 or carbon black N 330.
7. the Radial tire inner liner rubber according to claim 1 or 2 or 3, is characterized in that, described leveler is leveler Struktol 40MS.
8. the Radial tire inner liner rubber according to claim 1 or 2 or 3, is characterized in that, described promotor is one or more in altax, Vulcanization accelerator TMTD or accelerant NOBS.
9. the preparation technology of claim 1 or the Radial tire inner liner rubber described in 2 or 3, is characterized in that, do not add vulcanization system when carrying out mixing, melting temperature scope is 140-170 DEG C, and mixing time is 3-15min; In the 90-120 DEG C of 3-l0min that plasticates after adding vulcanization system.
CN201310361193.9A 2013-08-19 2013-08-19 A kind of Radial tire inner liner rubber and preparation technology thereof Expired - Fee Related CN103613869B (en)

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CN104341686A (en) * 2014-11-03 2015-02-11 怡维怡橡胶研究院有限公司 Application of continuously prepared rubber master batch to car tire inner liner rubber
US20170282647A1 (en) * 2014-12-23 2017-10-05 Arizona Chemical Company, Llc Inner liners comprising low acid number rosin esters
CN104558873A (en) * 2015-01-26 2015-04-29 北京化工大学 Preparation method for high-performance composite material based on simultaneous use of hydrotalcite masterbatch and halogenated butyl rubber
CN106633443A (en) * 2016-11-29 2017-05-10 芜湖集拓橡胶技术有限公司 High-damping refrigerator footpad butyl rubber
CN107501767B (en) * 2017-09-20 2020-06-30 四川远星橡胶有限责任公司 Formula and method for repairing radial outer tire air-tight layer
CN109320797B (en) * 2018-10-24 2020-12-04 山西新华防化装备研究院有限公司 Ternary blending material for manufacturing mask body
CN110240764A (en) * 2019-06-19 2019-09-17 中国化工集团曙光橡胶工业研究设计院有限公司 Aircraft tyre air/tight layer rubber and preparation method
CN111040322A (en) * 2019-12-30 2020-04-21 四川轮胎橡胶(集团)股份有限公司 Airtight layer adhesive and preparation method thereof
CN111205571A (en) * 2020-02-11 2020-05-29 山东玲珑轮胎股份有限公司 Novel all-steel radial tire inner liner rubber material
CN111592699B (en) * 2020-05-29 2022-05-31 山东宝力科技有限公司 Air-tight glue for preventing tire from puncturing and preparation method thereof
WO2023180405A1 (en) * 2022-03-22 2023-09-28 Suncoal Industries Gmbh Rubber composition for an inner liner for pneumatic vehicle tyres

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