A kind of manicure is sheared bag packer
The present invention relates to manicure and shear the bag packer technical field, relate in particular to a kind of manicure and shear bag packer.
The manufacturing process of manicure can be divided into injection moulding, printing, shearing and four steps of packing.The manicure half-blank moulding that obtains by injection moulding process connects together, and the manicure half-blank moulding that connects together comprises a cover or two cover finished product manicures plurality of specifications from big to small being arranged in every cover finished product manicure.In order to obtain final finished product manicure, each manicure half-blank moulding need be sheared from the pipe link of centre, and be packed.At present all by manually finishing, consumes resources is many to shearing, the packaging process of manicure half-blank moulding, and the production efficiency of manicure is lower.
Chinese patent literature (the day for announcing: on December 22nd, 2010, notification number: CN201675271U) disclose a kind of multi-functional nail beauty machine, comprised loam cake, base, be fixed on prerotator, voltage transformer and the control circuit board that covers with screw; The prerotator bottom is with a dust bag, and one group of UV lamp, voltage transformer and control circuit board are installed on the base; Loam cake also is provided with an interface and connects sander machine, between loam cake and the prerotator perforated baffle is arranged, and prerotator puts dust bag and constitutes dust collecting fan.The nail beauty machine of technique scheme can not be sheared and pack the manicure half-blank moulding that connects together, and is unfavorable for improving the efficient that manicure is produced.
Summary of the invention
The present invention can not shear and pack in order to solve existing nail beauty machine the manicure half-blank moulding that connects together, the deficiency that manicure production efficiency is lower, provide a kind of simple in structure, easy to use, easy operating, the production efficiency height can be sheared bag packer to a kind of manicure that the manicure half-blank moulding that connects together is sheared and packed.
To achieve these goals, the present invention is by the following technical solutions:
A kind of manicure is sheared bag packer, comprise frame, in frame electrical controller and horizontal feed device are installed, in horizontal feed device delivery chain equal intervals the big or small identical anchor clamps that several are complementary with manicure half-blank moulding are housed fixedly, frame above anchor clamps is equipped with shear, and the cutting knife blade of shear is towards anchor clamps, one end of described cutting knife is rotatably connected on the Cutter apron of frame, the other end of described cutting knife is rotatably connected on the shearing pushing mechanism of shear, and the corner, cutting knife blade end of this end of Cutter apron is circular-arc blade; Frame above the anchor clamps of shear one side is equipped with bagging apparatus, and be provided with vacuum cup in the lower end of bagging apparatus, side at bagging apparatus is provided with container, and described horizontal feed device, described shear and described bagging apparatus are all controlled by electrical controller.This programme adopts the horizontal feed device to carry out the motion of pipeline system, and the manicure half-blank moulding that cut is transported to the position that needs cutting and packing, has improved production efficiency greatly.Shear adopts corner, blade end to be circular-arc cutting knife, and the promotion that cooperates appropriate shearing pushing mechanism comes manicure half-blank moulding is cut, bagging apparatus adopts vacuum cup, clean hygiene not only, the finished product manicure all on the anchor clamps that can also be comparatively clean all sucks up to be put in the container and goes.And three processes carrying, shear and pack are all controlled by electrical controller, and it is simple that operation is very easy.Can shear and pack the manicure half-blank moulding that connects together, and can improve the production efficiency that manicure is sheared and packed greatly.
As preferably, be provided with the transfer cylinder of horizontal arrangement at bagging apparatus, be fixedly connected with straight down absorption cylinder at the expansion link that shifts cylinder, the sucker adapter plate of described vacuum cup is fixedly connected on the expansion link of drawing cylinder, and described container is located at the expansion link the place ahead of shifting cylinder.This structure makes transfer finished product manicure become comparatively convenient and simple.
As preferably, be installed with guiding mechanism in the frame of drawing cylinder one side, described absorption cylinder one side is slidingly connected on the guiding mechanism.Guiding mechanism makes the pack process comparatively accurate, good reliability.
As preferably, described shearing pushing mechanism comprises shearing cylinder straight down, and the expansion link of described shearing cylinder is rotatably connected on the knife back of cutting knife.Shear cylinder and have soft property, be easy to regulate and control, shear history has soften, and shearing quality is good.
As preferably, be installed with photoelectric sensor switch in the frame of conveyer chain one side.Photoelectric sensor switch can improve the degree of automation of this programme, allows shear history become accurately and reliably.
As preferably, described cutting knife has two parallel blades, and the blade outside slopes inwardly.After cutting off manicure half-blank moulding, the intilted blade in the outside can outwards be pushed the finished product manicure open, allow the finished product manicure middle connecting strap of manicure half-blank moulding that speeds away, and the finished product manicure is put neatly at anchor clamps, be convenient to follow-up pack operation.
As preferably, be provided with the pressing plate of outside bending at the cutting knife sidewall.When shearing, the finished product manicure may splash away in the moment of cutting off, and adopted pressing plate to guarantee that the finished product manicure splashes away cutting off Shi Buhui.
As preferably, be provided with top guide at each anchor clamps two ends.Make anchor clamps enter cutting knife smoothly and avoid sharp impacts or stuck.
As preferably, the anchor clamps between anchor clamps and conveyer chain fixedly are equipped with softwood matter backing plate, and are provided with several circular ports at softwood matter backing plate.Softwood matter backing plate can be reduced friction and noise anchor clamps integral body when machine surface drags.Before and after the backing plate chamfering structure is arranged, prevent sharp impacts or stuck.
As preferably, be provided with guide rail in the both sides of anchor clamps lower surface, be provided with guide chute in frame, described guide rail is smoothly mobile in guide chute.This structure guarantees that the anchor clamps operational process is comparatively stable, can improve the quality that U.S. finished product first is sheared.
The present invention can reach following effect:
This programme is simple in structure, and is easy to use, easy operating, and the production efficiency height can be sheared and pack the manicure half-blank moulding that connects together.
Description of drawings
Fig. 1 is a kind of mounting structure scheme drawing of the present invention.
Fig. 2 is a kind of plan structure scheme drawing of the present invention.
Fig. 3 is a kind of structural representation of facing of the present invention.
Fig. 4 is a kind of shear structural representation of the present invention.
Fig. 5 is a kind of cutter structure scheme drawing of the present invention.
Fig. 6 is a kind of clamp structure scheme drawing of the present invention.
Fig. 7 is a kind of manicure half-blank moulding structural representation of the present invention.
Fig. 8 is a kind of local structure for amplifying scheme drawing of Fig. 1.
Among the figure: frame 1, horizontal feed device 2, shear 3, bagging apparatus 4, electrical controller 5, master control board 6, electric cabinet 7, container 8, vacuum cup 9, sucker adapter plate 10 is drawn cylinder 11, guiding mechanism 12, shift cylinder 13, Cutter apron 14 is sheared cylinder 15, cutting knife 16, step button 17, panel 18, framework 19, photoelectric sensor switch 20, drive sprocket 21, reducing motor 22, anchor clamps 23, conveyer chain 24, driven sprocket 25, bearing 26, circular-arc 27, pressing plate 28, blade 29 is sheared cylinder block 30, and the blade outside slopes inwardly 31, circular port 32, backing plate 33, top guide 34, anchor clamps mounting hole 35, backing plate mounting hole 36, manicure half-blank moulding 37.
The specific embodiment
Below by embodiment, and by reference to the accompanying drawings, technical scheme of the present invention is described in further detail.
Embodiment: a kind of manicure is sheared bag packer, as Fig. 1, shown in Figure 8, shearing bag packer involved in the present invention comprises frame 1, horizontal feed device 2, shear 3, bagging apparatus 4 and electrical controller 5, and horizontal feed device, shear and bagging apparatus are all controlled by electrical controller.
As Fig. 1, shown in Figure 8, frame comprises framework 19 and panel 18.Framework is built by aluminium alloy extrusions, and panel also is aluminum alloy material, and panel is connected on the framework by screw.Electrical controller 5 and horizontal feed device 2 are installed on the frame.
As Fig. 1, Fig. 3, shown in Figure 6, the horizontal feed device comprises drive sprocket 21, reducing motor 22, anchor clamps 23, conveyer chain 24, driven sprocket 25 and bearing 26.Drive sprocket and driven sprocket are installed on the framework of frame by bearing respectively, reducing motor is installed in the panel below of frame, the axis hole of reducing motor matches with the axle of drive sprocket simultaneously, conveyer chain is enclosed within on drive sprocket and the driven sprocket, anchor clamps have several, and these several anchor clamps are installed on the conveyer chain equally spacedly, and it is big or small identical that each anchor clamps 23 and manicure half-blank moulding are complementary.Be respectively equipped with a top guide mounting hole in order to top guide 34 to be installed in the front-end and back-end of anchor clamps, on the anchor clamps between anchor clamps and the conveyer chain, namely be provided with four backing plate mounting holes 36 at place, the outer, bottom surface of anchor clamps in order to fixedly mounting softwood matter backing plate 33, and be provided with several circular ports 32 at softwood matter backing plate.Both sides at the anchor clamps lower surface are provided with guide rail, are provided with guide chute in frame, and guide rail is smoothly mobile in guide chute.In the middle of the bottom surface of anchor clamps, be provided with two anchor clamps mounting holes 35 in order to anchor clamps are installed on the conveyer chain.The width of top guide is identical with the width of convex edge bar in the middle of the anchor clamps, and the top guide end has chamfering structure, and chamfering structure can allow top guide enter cutting knife smoothly and avoid sharp impacts or stuck.Backing plate is the polyurethane material, and anchor clamps integral body can be reduced friction and noise when machine surface drags, and the chamfering structure before and after the backing plate can prevent the sharp impacts of anchor clamps or stuck.
As shown in Figure 1 and Figure 2, electrical controller comprises electric cabinet 7, master control board 6, photoelectric sensor switch 20 and step button 17.Electric cabinet is installed on the frame, and PLC control circuit, air-operated solenoid valve and vacuum generator are contained in inside, is connected by electrical wiring to respectively and respectively carries out part; Master control board is installed in the electric cabinet top, and source switch and indicator lamp are arranged on the master control board; Photoelectric sensor switch 20 is fixedly mounted on the frame of conveyer chain one side, and photoelectric sensor switch and anchor clamps are positioned at sustained height; Step button is installed on the frame.
As Fig. 1, Fig. 3, Fig. 4, shown in Figure 5, frame above anchor clamps is equipped with shear 3, and cutting knife 16 blades 29 of shear are towards anchor clamps, one end of cutting knife is rotatably connected on the Cutter apron 14 of frame, the other end of cutting knife is rotatably connected on the shearing pushing mechanism of shear, and the corner, cutting knife blade end of this end of Cutter apron is circular-arc 27 blade; The shearing pushing mechanism comprises shearing cylinder 15 straight down, shears cylinder and is fixed on shearing cylinder block 30, shears cylinder block and is fixed on the frame, and the expansion link of shearing cylinder is rotatably connected on the knife back of cutting knife.Cutting knife has two parallel blades, and the blade outside slopes inwardly 31.Cutting knife between two parallel blades is provided with spring straight down, is fixedly connected with head board in the spring lower end.Be provided with the pressing plate 28 of outside bending at the cutting knife sidewall.
As Fig. 1, shown in Figure 8, frame above the anchor clamps of shear one side is equipped with bagging apparatus 4, and be provided with vacuum cup 9 in the lower end of bagging apparatus, side at bagging apparatus is provided with container 8, be provided with the transfer cylinder 13 of horizontal arrangement at bagging apparatus, be fixedly connected with straight down absorption cylinder 11 at the expansion link that shifts cylinder, the sucker adapter plate 10 of vacuum cup is fixedly connected on the expansion link of drawing cylinder, and container is located at the expansion link the place ahead of shifting cylinder.Be installed with guiding mechanism 12 in the frame of drawing cylinder one side, draw cylinder one side and be slidingly connected on the guiding mechanism.Draw cylinder and be installed in transfer cylinder end, draw cylinder and can under the transfer cylinder drives, do horizontal motion; The sucker adapter plate is installed in draws the cylinder lower end, can move up and down under the absorption cylinder drives; According to the manicure form difference that will pack, vacuum cup has some kinds of shapes, and vacuum cup is installed on the sucker adapter plate; Container comprises some capsules, is set with packaging bag in each capsule, and packaging bag is isolated from each other, and container is positioned at the panel top of frame.
Use as Fig. 1, Fig. 2, Fig. 3, shown in Figure 7, when manicure shearing bag packer need move, is opened the source switch that is positioned on the master control board, and indicator lamp lights, and the machine of this moment is action not.Put manicure half-blank moulding 37 at the anchor clamps of this end of driven sprocket, cover is put packaging bag well in each capsule of container.Press step button 17, the horizontal feed device rotates under the drive of reducing motor 22, conveyer chain is transported to manicure half-blank moulding under the cutting knife, when photoelectric sensor switch detects anchor clamps all below cutting knife the time, the shearing cylinder starts, shear cylinder promotion cutting knife and rotate, and then manicure half-blank moulding is cut into the finished product manicure of monolithic.When conveyer chain is transported to anchor clamps under the cutting knife, conveyer chain also is transported to previous anchor clamps the vacuum cup below of bagging apparatus simultaneously, drawing cylinder starts immediately, the absorption cylinder moves down, vacuum cup picks up the finished product manicure that moves to the sucker below immediately, then drawing cylinder moves up, shifting cylinder then promotes forward, vacuum cup is aimed at vessel port, the finished product manicure is put into container, shift cylinder then and inwardly reclaim, bagging apparatus resets, so far, a working cycle is finished.Put manicure half-blank moulding 37 at the anchor clamps of this end of driven sprocket again, working process can move in circles and carry out.
Described embodiments of the present invention above by reference to the accompanying drawings, but not limited by above-described embodiment when realizing, those of ordinary skills can make a variety of changes or revise within the scope of the appended claims.