CN103174449B - A kind of Coal-rock identification method using rock recognition processor - Google Patents
A kind of Coal-rock identification method using rock recognition processor Download PDFInfo
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- CN103174449B CN103174449B CN201310102321.8A CN201310102321A CN103174449B CN 103174449 B CN103174449 B CN 103174449B CN 201310102321 A CN201310102321 A CN 201310102321A CN 103174449 B CN103174449 B CN 103174449B
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Abstract
A kind of Coal-rock identification method using rock recognition processor, comprise shell, sensor, circuit module, wireless module and battery, described sensor, circuit module, wireless module and battery are arranged on enclosure, described shell is totally-enclosed housing, housing connecting sewing carries out encapsulation process, and described enclosure adopts full embedding to seal; Described sensor be selected from vibrating sensor and sonic sensor one or both, when putting coal for perception or mine, hydraulic support or coal-winning machine contact produced signal with coal petrography; Described circuit module is used for the signal that described in acquisition and processing, sensor receives; Described wireless module is electrically connected described circuit module, and for externally being sent with wireless pattern by the signal after described circuit module process, described wireless module is configured with antenna, and has transmission-receiving function; Described battery is used for powering to sensor, circuit module and wireless module, and described Coal-rock identification method is included in hydraulic support and puts the identification in coal process and the identification in cutting coal machine coal cutting process.
Description
Technical field
The present invention relates to a kind of Coal-rock identification method, particularly relate to a kind of Coal-rock identification method of carrying out the use rock recognition processor of putting in coal Automated condtrol and coal-winning machine coal cutting automatic process control system process for underground coal mine comprehensive extracting and caving face hydraulic support.
Background technology
Fully-mechanized mining working has the equipment such as coal-winning machine, scratch board conveyor and hydraulic support to form, hydraulic support is that coal discharge outlet by opening hydraulic support is implemented to put coal process putting coal process, and whole coal process of putting is monitored, coal discharge outlet will be closed stop putting coal process when bulk stone is caving time.The cylinder of coal-winning machine is provided with pick, by pick coal is cut and fall, when cylinder pick encounters rock, the height of coal mining machine roller will be adjusted, and make it avoid cutting rock.Under normal circumstances, adjustment for the control of hydraulic support coal discharge outlet and coal mining machine roller height is all manually manually adjusted by observation, its main cause does not have reliable coal and rock identify equipment relevant coal petrography information reliable and effectively can be detected, and be sent to fast on relevant equipment and control.
The existing rock recognition processor in this area is in laboratory stage mostly, do not carry out on-the-spot large-scale practical application, its structure is simple, on-site identification ability, the more important thing is the coal and rock identify processing method not having complete set, cannot be applied in the actual production of coal mine work area.
Summary of the invention
For the problems referred to above, the present invention proposes a kind of Coal-rock identification method, realize putting in coal process and coal-winning machine coal cutting process coal petrography to work plane caving roof coal hydraulic support by rock recognition processor to detect, put coal auto-control for hydraulic support and coal-winning machine auto-control provides detection means.Because rock recognition processor does not have outside to connect connection device, the most rational position of equipment can be arranged on easily, there is installation, maintenance, change the advantages such as convenient, and there is higher reliability.
Technical scheme of the present invention is as follows:
Put in coal process at hydraulic support, the continuous read sensor data of rock recognition processor, detect being caving of stone, and real-time online testing result wirelessly to be reported and submitted to the hydraulic support control device of specifying or hand-held terminal device, specifically comprise the following steps:
1. start to put coal, hydraulic support opens coal discharge outlet;
2. the rock recognition processor of support is specified to start working by bracket controller or hand-held terminal device notice, or rock recognition processor is automatically according to the change that coal petrography signal occurs, judge that having started startup puts coal, rock recognition processor enters normal operating conditions;
3. rock recognition processor pick-up transducers signal;
4. rock recognition processor carries out coal and rock identify signal transacting and model calculates, and analyzes;
5. analysis result is reported and submitted the bracket controller or handheld terminal apparatus of specifying by rock recognition processor, as there is being caving of stone, terminates to put coal;
6. repeat step 3.-5. until put coal and terminate;
7. hydraulic support closes coal discharge outlet;
8. the rock recognition processor of support is specified to quit work by bracket controller or hand-held terminal device notice; Or the change that rock recognition processor occurs according to coal petrography signal, judge to have terminated to put coal, rock recognition processor enters low-power consumption standby mode of operation;
In coal-winning machine coal cutting process, rock recognition processor constantly reads coal and rock identify sensing data, whether the pick detected on coal mining machine roller cuts stone, and wirelessly reports and submits testing result to coal-winning machine control system in real time online, specifically comprises the following steps:
1. start coal cutting, coal mining machine roller starts to rotate;
2. rock recognition processor is specified to start working by coal-winning machine hand-held terminal device notice; Or the change that rock recognition processor occurs according to coal petrography signal, judge to have started to start coal cutting, rock recognition processor enters normal operating conditions;
3. rock recognition processor gathers coal and rock identify sensor signal;
4. rock recognition processor carries out coal and rock identify signal transacting and model calculates, and analyzes;
5. analysis result is reported and submitted the coal-winning machine handheld terminal apparatus of specifying by rock recognition processor, cuts to the situation of stone, then stop coal cutting as there is pick;
6. repeat step 3.-5. until coal cutting terminates;
7. coal mining machine roller stops operating;
8. rock recognition processor is specified to quit work by coal-winning machine handheld terminal apparatus notice; Or the change that rock recognition processor occurs according to coal petrography signal, judge to terminate coal cutting, rock recognition processor enters low-power consumption standby mode of operation.
The invention has the advantages that:
1, sensor is embedded, powers without the need to external equipment, without the need to PERCOM peripheral communication jointing, can realize shell totally-enclosed, simplify the structure of coal and rock identify treatment system, improve the reliability of rock recognition processor, facilitate product I&M simultaneously;
2, recognition methods is for the sensor specialized designs, and fully demonstrated the advantage of institute's use sensor, fast response time, recognition success rate is high;
3, method is simple and reliable, repeatable strong, is applicable to large-scale popularization.
Accompanying drawing explanation
Accompanying drawing 1 is the structural representation of rock recognition processor of the present invention.
Reference numeral is as follows:
1-shell; 2-sensor; 3-circuit module; 4-wireless module; 5-battery; 6-magnet; 7-antenna; 8-installing hole.
Detailed description of the invention
See accompanying drawing 1, which depict the preferred embodiment according to a kind of rock recognition processor of the present invention.
Rock recognition processor is mainly used in Sub-Level Caving or coal mining process, and it can be arranged on the tail boom of caving roof coal hydraulic support or the rocking arm of coal-winning machine accordingly.Rock recognition processor mainly comprises shell, sensor, circuit module, wireless module and battery.Shell is fixedly connected on tail boom or rocking arm, the coal seam softer at coal petrography, vibration is less, can adopt the mode of envelope that magnet is set in housing exterior, shell by magnet adsorption on the tail boom of caving roof coal hydraulic support or the rocking arm of coal-winning machine, to reach fixing object, the coal seam comparatively hard at coal petrography, vibration is larger, installing hole can be set on shell, screw is used fixedly to be tightened on the tail boom of caving roof coal hydraulic support or the rocking arm of coal-winning machine by shell by installing hole, certainly, above-mentioned two kinds of fixing meanss also can be adopted to strengthen fixed effect simultaneously.Shell preferably adopts lighter fire proofing to make, sensor, circuit module, wireless module and battery are arranged on enclosure, shell is totally-enclosed housing, housing does not have external interface, and the connecting sewing everywhere of housing carries out encapsulation process, as sealing ring or fluid sealant fastening, enclosure adopts full embedding to seal, Embedding Material can the common materials such as ring selection epoxy resins, and do the sealing that ensure that processor to greatest extent like this, the dust avoiding down-hole a large amount of is to the infringement of sensor internal device.
Sensor is vibrating sensor or sonic sensor, also can use vibrating sensor and sonic sensor simultaneously, when it is put coal for perception or mine, hydraulic support or coal-winning machine contact produced signal with coal petrography, coal seam is softer and rock is harder, therefore, when being in coal seam, its vibration is less or frequency of sound wave is lower, when being in lithosphere, its vibration is comparatively large or frequency of sound wave is higher, increasing namely along with rock in coal seam, vibration or frequency of sound wave increase gradually, like this, according to the geological condition in current colliery, in conjunction with in coal mining process to the requirement of coal stone ratio, the limit value of vibration or frequency of sound wave can be drawn, when vibrating or frequency of sound wave exceedes limit value, namely think that equipment enters lithosphere.For vibration or the acoustic signals of better receiving equipment, preferably sensor is close to shell and arranges, the gap between shell and sensor uses solid packing to fill and lead up.
Circuit module is used for the signal that described in acquisition and processing, sensor receives, by the noise eliminating to collection signal, filtering and Mathematical Modeling computing, carry out the energy integral of coal and rock identify signal, identify coal petrography mixed proportion, judge to put in coal process whether occurred coarse coal at hydraulic support, or whether encountered rock in coal-winning machine coal cutting process.
Wireless module is electrically connected described circuit module, it is configured with antenna, for the signal after described circuit module process is externally sent with wireless pattern, the coal and rock identify result that described circuit module can be processed is sent to designated equipment and gets on, preferably it has receiving function simultaneously, so that the interchange of inside and outside data also can control rock recognition processor.Battery is used for powering to sensor, circuit module and wireless module, and it is preferably fixed in the chamber of enclosure interior, and is sealed by sealing ring, can be moistureproof, can be convenient for changing again simultaneously.The working method of powered battery and wireless transmission is avoided on hydraulic support or coal-winning machine, reoffer power supply and the maintenance work to cable thereof, avoids simultaneously and offer interface holes on shell.
The Coal-rock identification method of rock recognition processor is as follows:
Hydraulic support open coal discharge outlet carry out putting coal control time, judge whether to be in by the identification of the image data of rock recognition processor and put coal process or notify to carry out coal petrography signals collecting by opening rock recognition processor by the mode of radio communication, and synchronously by circuit module, model computing is carried out to image data, circuit module can comprise high-speed computation and the process that a DPS circuit carries out data, a batch calculation process is carried out for image data, and operation result is reported and submitted on the watch-dog of specifying, the data completing computing can be eliminated, so that vacating space receives new data.When the coal and rock identify data gathered do not put coal feature, automatically can close rock recognition processor, or coal and rock identify process is closed in the instruction that reception external equipment is sent by communication.
The coal and rock identify that above-mentioned rock recognition processor is transmitted hydraulic support is put in coal process and coal-winning machine coal cutting process according to the collection of coal petrography data, process, analysis and result detects, and comprising:
Put in coal process at hydraulic support, rock recognition processor is arranged again on the tail boom of hydraulic support, by constantly reading the data of the sensor, detect being caving of stone, and real-time online testing result wirelessly to be reported and submitted to the hydraulic support control device of specifying or hand-held terminal device, specifically comprise the following steps:
1. start to put coal, hydraulic support opens coal discharge outlet;
2. rock recognition processor is started, start-up course can specify the rock recognition processor of support to start working by bracket controller or hand-held terminal device notice, also can rock recognition processor automatically according to the change that coal petrography signal occurs, judge that having started startup puts coal, start-up course terminates rear rock recognition processor and enters normal operating conditions;
3. rock recognition processor gathers the signal of vibrating sensor and/or sonic sensor;
4. rock recognition processor carries out coal and rock identify signal transacting, forms and carries out model calculating, and analyze according to the concrete coal stone in work at present face, judges whether current coal of putting exists the dangerous situation generations such as stone is caving;
5. analysis result is reported and submitted the bracket controller or handheld terminal apparatus of specifying by rock recognition processor, as there is being caving of stone, terminates to put coal;
6. repeat step 3.-5. until put coal and terminate;
7. hydraulic support closes coal discharge outlet;
8. close rock recognition processor, closing process can specify the rock recognition processor of support to quit work by bracket controller or hand-held terminal device notice; Also can the change that occurs according to coal petrography signal of rock recognition processor, judge to have terminated to put coal (as friction in certain hour or acoustic signals), closing process terminates rear rock recognition processor and enters low-power consumption standby mode of operation;
In coal-winning machine coal cutting process, rock recognition processor is arranged on the rocking arm of coal-winning machine, the data of continuous reading the sensor, whether the pick detected on coal mining machine roller cuts stone, and real-time online testing result wirelessly to be reported and submitted to coal-winning machine control system, specifically comprise the following steps:
1. start coal cutting, coal mining machine roller starts to rotate;
2. start rock recognition processor, start-up course can specify rock recognition processor to start working by coal-winning machine hand-held terminal device notice; Also can the change that occurs according to coal petrography signal of rock recognition processor, judge to have started to start coal cutting, start-up course terminates rear rock recognition processor and enters normal operating conditions;
3. rock recognition processor gathers vibrating sensor and/acoustic wave sensor signal;
4. rock recognition processor carries out coal and rock identify signal transacting, forms and carries out model calculating, and analyze according to the concrete coal stone in work at present face, judges whether that there is pick cuts to the dangerous situation generations such as stone;
5. analysis result is reported and submitted the coal-winning machine handheld terminal apparatus of specifying by rock recognition processor, cuts to the situation of stone, then stop coal cutting as there is pick;
6. repeat step 3.-5. until coal cutting terminates;
7. coal mining machine roller stops operating;
8. close rock recognition processor, closing process can specify rock recognition processor to quit work by coal-winning machine handheld terminal apparatus notice; Also can the change that occurs according to coal petrography signal of rock recognition processor, judge to terminate coal cutting, closing process terminates rear rock recognition processor and enters low-power consumption standby mode of operation.
The above; be only patent of the present invention preferably detailed description of the invention; but the protection domain of patent of the present invention is not limited thereto; anyly be familiar with those skilled in the art in the technical scope of patent diselosesll of the present invention; the change that can expect easily or replacement, within the protection domain that all should be encompassed in patent of the present invention.
Claims (1)
1. one kind uses the Coal-rock identification method of rock recognition processor, comprise shell, sensor, circuit module, wireless module and battery, described sensor, circuit module, wireless module and battery are arranged on enclosure, described shell is totally-enclosed housing, housing connecting sewing carries out encapsulation process, and described enclosure adopts full embedding to seal; Described sensor is vibrating sensor, and when putting coal for perception, hydraulic support contacts produced signal with coal petrography; Described circuit module is used for the signal that described in acquisition and processing, sensor receives; Described wireless module is electrically connected described circuit module, and for externally being sent with wireless pattern by the signal after described circuit module process, described wireless module is configured with antenna, and has transmission-receiving function; Described battery is used for powering to sensor, circuit module and wireless module, it is characterized in that: described Coal-rock identification method comprises:
Put in coal process at hydraulic support, rock recognition processor is arranged on the tail boom of hydraulic support, the continuous read sensor data of rock recognition processor, detect being caving of stone, and real-time online testing result wirelessly to be reported and submitted to the hydraulic support control device of specifying or hand-held terminal device, specifically comprise the following steps:
1. start to put coal, hydraulic support opens coal discharge outlet;
2. the rock recognition processor of support is specified to start working by bracket controller or hand-held terminal device notice, or rock recognition processor is automatically according to the change that coal petrography signal occurs, judge that having started startup puts coal, rock recognition processor enters normal operating conditions;
3. rock recognition processor pick-up transducers signal;
4. rock recognition processor carries out coal and rock identify signal transacting and model calculates, and analyzes;
5. analysis result is reported and submitted the bracket controller or hand-held terminal device of specifying by rock recognition processor, as there is being caving of stone, terminates to put coal;
6. repeat step 3.-5. until put coal and terminate;
7. hydraulic support closes coal discharge outlet;
8. the rock recognition processor of support is specified to quit work by bracket controller or hand-held terminal device notice, or the change that rock recognition processor occurs according to coal petrography signal, judge to have terminated to put coal, rock recognition processor enters low-power consumption standby mode of operation.
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| CN201310102321.8A CN103174449B (en) | 2013-03-28 | 2013-03-28 | A kind of Coal-rock identification method using rock recognition processor |
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| CN201310102321.8A CN103174449B (en) | 2013-03-28 | 2013-03-28 | A kind of Coal-rock identification method using rock recognition processor |
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| CN103174449B true CN103174449B (en) | 2015-12-23 |
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| CN103940907B (en) * | 2014-05-09 | 2019-08-13 | 天地上海采掘装备科技有限公司 | Coal petrography identifies equipment and its recognition methods |
| CN104215649B (en) * | 2014-09-03 | 2017-02-15 | 华安奥特（北京）科技股份有限公司 | Automatic coal and rock identification device of coal mining machine |
| CN104373153A (en) * | 2014-09-23 | 2015-02-25 | 中国矿业大学(北京) | Coal and rock property identification method and system for underground coal mine full-mechanized caving face |
| CN104329090B (en) * | 2014-10-21 | 2016-05-11 | 中国矿业大学(北京) | A kind of coal petrography proterties recognition methods based on coal-winning machine cutting motor temperature |
| CN104564157A (en) * | 2014-12-19 | 2015-04-29 | 中国矿业大学(北京) | Coal and rock character recognition sensing device applicable to putting and falling of top coal at fully mechanized caving face |
| CN104989401B (en) * | 2015-05-29 | 2017-08-11 | 中国矿业大学 | A kind of coal-rock interface identification method based on sound |
| CN107676095B (en) * | 2017-11-01 | 2019-07-26 | 天地科技股份有限公司 | High seam top coal caving device and method |
| CN110043318B (en) * | 2019-04-19 | 2021-06-22 | 中国矿业大学(北京) | Sound vibration data acquisition device for tail beam of caving coal hydraulic support |
| CN113691285B (en) | 2021-08-25 | 2022-04-26 | 山西大同大学 | Coal and coal gangue mixing ratio wireless monitoring system based on non-Hermite technology |
| CN114215572B (en) * | 2021-10-25 | 2024-03-19 | 北京天玛智控科技股份有限公司 | Control method and device for fully-mechanized caving face of coal mine |
| CN114198150A (en) * | 2021-12-07 | 2022-03-18 | 鄂尔多斯应用技术学院 | Coal rock identification method based on coal rock identification processor |
| CN116698977B (en) * | 2023-08-07 | 2023-10-31 | 山东科技大学 | Coal gangue recognition sensor and recognition method based on sound signals |
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Address after: 100013, Beijing, Chaoyang District, Hepingli Youth ditch East Road, building 5, one floor Patentee after: CCTEG Beijing Tianma Intelligent Control Technology Co.,Ltd. Address before: 100013, Beijing, Chaoyang District, Hepingli Youth ditch East Road, building 5, one floor Patentee before: BEIJING TIANDI-MARCO ELECTRO-HYDRAULIC CONTROL SYSTEM Co.,Ltd. |