CN103174112A - Grouting method of penetrability concrete cracks - Google Patents

Grouting method of penetrability concrete cracks Download PDF

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Publication number
CN103174112A
CN103174112A CN2013101035408A CN201310103540A CN103174112A CN 103174112 A CN103174112 A CN 103174112A CN 2013101035408 A CN2013101035408 A CN 2013101035408A CN 201310103540 A CN201310103540 A CN 201310103540A CN 103174112 A CN103174112 A CN 103174112A
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grouting
penetrability
cracks
crack
grout
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李焰
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Gezhouba Group Testing and Inspection Co Ltd
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Gezhouba Group Testing and Inspection Co Ltd
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Abstract

The invention discloses a grouting method of penetrability concrete cracks. The grouting method of the penetrability concrete cracks comprises the steps of drilling holes, burying pipes, sealing cracks and grouting. The drilled holes comprise inclined holes and roulettes. The inclined holes are preferably distributed in the same side or two sides of the cracks. The roulettes are distributed along the cracks to the bottom portions of the cracks. The pipes are buried by gelatinization materials. The cracks are sealed through the chisel groove method and the surface crack sealing method. With regard to stable and unexpanded penetrability concrete cracks (dead cracks) or compressive zone penetrability cracks, the grouting method of the penetrability concrete cracks adopts cement grout to conduct a grouting process, not only is the grouting method environment-friendly, economical and convenient to construct, but also quality effects meet engineering requirements. Besides, durability of materials is good, and strength of the materials is high.

Description

A kind of grouting method of penetrability distress in concrete
Technical field
The grouting method of a kind of penetrability distress in concrete of the present invention is applicable to the grouting treatment in the stable no longer penetrability distress in concrete of development (dead seam) or pressure zone penetrability crack.
Background technology
Concrete for hydraulic structure is often inconsiderate because designing, and job practices is improper or technological operation is not tight, operational management be not good at and use procedure in the reason such as various natural force destructions make and produce the crack.Due to the existence in crack, the lighter affects the attractive in appearance and life-span of building, and severe one is destroyed the integrality of building, the operation of harm safety of building.The basic skills that present each engineering is treated crack treatment is grouting.Grouting agent is selected chemical grout usually, because chemical grout is true solution, does not contain solid particle, and concrete castability is good, and chemical grouting need not destroy former foundation structure, can realize the original position repairing and reinforcement, therefore often take the chemical grout perfusion as main.
For penetrability distress in concrete (dead seam) or pressure zone penetrability crack, except continuing to use the chemical grout perfusion, adopting the cement grout perfusion is also a scheme.Because in the seam of penetrability crack, unimpeded condition is good, simple filler is full closely knit, need not to adopt the true solution perfusion.The cement grout perfusion is adopted in pressure zone penetrability crack, its cement set strength is not only higher, and the less and durability of shrinkage also can be better, and environmental protection, economy, construction are convenient, therefore quality, the same engineering demands of effect have embodied good economic and social benefit.
Moreover; with regard to self of CHEMICAL GROUTING TECHNOLGY; temporarily also remain at present the shortcoming and defect of its characteristic properties; as it is higher than cement grouting material price to starch material; during construction, operating personnel's work health protection requires tight; the site environment protection requires high, has not only strengthened thus engineering cost, has also increased the harm source of infringement health.Therefore, adopt the material of economical rationality, technique to solve the complicated technical problem in engineering for the project situation of different condition, be only optimum, the most rational.
Summary of the invention
For solving the problems of the technologies described above, the invention provides a kind of grouting method of penetrability distress in concrete, to the stable no longer penetrability distress in concrete of development (dead seam) or the perfusion of pressure zone penetrability crack employing cement grout.Not only environmental protection thus, economy, construction are convenient, and mass effect equally can engineering demands; And the durability of material is better, and intensity is higher.
Above-mentioned purpose of the present invention is to realize by such technical scheme: a kind of grouting method of penetrability distress in concrete comprises the following steps:
Boring: comprise inclined hole, roulette, described inclined hole is arranged in homonymy or the both sides in crack, and described roulette carries over the crack to Slit bottom; Pipe laying: adopt cementitious material to bury underground;
Joint seal: comprise raggle method, surperficial joint seal method, when adopting the raggle method, the filler in its groove can adopt epoxy mortar or polyurethane sealant or the third newborn mortar or cement mortar or preshrunk mortar; When sealing is wet sealing, adopt surperficial joint seal method, filler can be selected accelerated cement or cement-silicate or leak stopping spirit etc.
Grouting: when the Vertical Cracks of facade, R-joining grouting, from grout hole of bottommost, from bottom to top by decant(-ation) slurry on the hole, progress along with filling process, slurries progressively rise in the seam face, when a grout hole pulp of topmost, show that seam fills, so close the grout pipe valve, finish grouting when reaching ending standard;
The horizontal fracture of facade or near horizontal crack because the discrepancy in elevation is little, the vent ratio Vertical Cracks is poor, should open all grout holes before grouting, make after grouting beginning slurries from inner outwards, flow to the other end from an end, during the adjacent holes pulp, go out one and close one, until after last grout hole pulp in this process, it is closed, finish grouting when reaching ending standard;
Crack on the plane is chosen a best grout hole of patency and is begun grouting, then executes simultaneously filling to both sides.
By above-mentioned steps, complete distress in concrete grouting.
Described pipe laying step adopts clear water opposite joint face to clean by grout nipple after finishing.
In described grouting step, cement and water/binder ratio adopt 1:1; 0.6:1 two-stage.
Described crack is: dead seam or the pressure zone penetrability crack of stitching wide δ 〉=0.4mm.
1, the grouting method of a kind of penetrability distress in concrete of the present invention, changed the traditional grouting technique thinking in crack, take the cement grouting material perfusion to repair the stable no longer penetrability distress in concrete of development (dead seam) or pressure zone penetrability crack, improved the durability of building, reduced engineering cost, reduced environment pollution, for civilized construction is created guarantee condition.
From loading angle, the material that pours into the pressure zone through crack is higher to the compressive strength requirement of material self.For example: the compressive strength of epoxy resin cured product is 〉=40MPa that cement material 28d is 〉=60MPa therefore, to pour into cement material favourable.
Chemical material is a kind of macromolecule slurry material, solidify later intensity and durability not as good as inorganic material, and price is high.For improving the durability of building, reduce engineering cost, it is useful adopting inorganic material.
Usually, polymer chemistry slurry material more or less has some toxicity, and human body and environment are more or less had some injuries and pollution, is Harm reduction, environment pollution, and it is useful adopting inorganic material.
By the reasonable Arrangement of drilled grout hole, cementation can realize in the hole, circumfusion in seam, more is conducive to stitch interior filling full, closely knit, and set strength is higher.Chemical grouting material circulation can make slurry temperature rise aggravation, and viscosity increases and uniform velocity quickening time of setting, is unfavorable for the abundant diffusion of slurries, if implode occurs, will cause plugging, plug-hole and block the accident such as seam face.
Chemical grouting material is sewed with higher selection requirement to wetting.Due to wet seam, do not reach the functional requirement that recovers construction after even chemical grouting material can not pour into or pour at all.Cement grouting material can effectively solve this technical barrier.
Description of drawings
Fig. 1 is drilled grout hole of the present invention: inclined hole is arranged schematic diagram.
Fig. 2 is that the A-A of Fig. 1 is to view.
Fig. 3 is drilled grout hole of the present invention: roulette is arranged schematic diagram.
Fig. 4 is that the B-B of Fig. 3 is to view.
In Fig. 1 ~ Fig. 4: 1 is grout nipple, and 2 is inclined hole, and 3 is cementitious material, and 4 is the joint seal material, and 5 is the crack, and 6 is the grout hole that intersects with the seam face, and 7 is roulette.
The specific embodiment
A kind of grouting method of penetrability distress in concrete comprises the following steps:
Step 1: according to DL/T5251-2010 " hydraulic concrete buildings defects detection and assessment technology rules ", fracture checks.Generally comprise following content: position, quantity, trend, length, width, and understand the situation of change in crack.Checking tool can adopt naked eyes, meter ruler, magnifier for reading, clearance gauge inspection etc.Wherein, seam checks deeply: can adopt raggle method, fields water injection method, supersonic sounding and hole in one of method such as TV, or comprehensive employing is carried out.
Step 2: according to DL/T5251-2010 " hydraulic concrete buildings defects detection and assessment technology rules ", fracture 5 is assessed classification.Stitch dead seam and the perfusion of pressure zone penetrability crack employing cement grouting material of wide δ 〉=0.4mm.
Figure 2013101035408100002DEST_PATH_IMAGE001
Step 3: grouting construction is prepared.Comprise boring, flushing, pipe laying, joint seal, setting-out (gas testing) etc.
Boring comprises inclined hole 2, roulette 7.Inclined hole 2 and be diffused as principle that most be conducive to slurries the most shallow with hole depth arranged, can be arranged according to the occurrence in crack 5 homonymy or the both sides in crack, and pitch-row should be encrypted in the bottom, no matter homonymy or both sides, intersect the position, hole with the seam face and must be blossom type distribution hole array pitch on fracture surface, according to the designing requirement calculative determination.Seam face 20cm must be passed, as shown in Figure 1 in whole hole.Roulette 7 carries over the fracture strike Slit bottom, as shown in Figure 2.
Pipe laying: adopt cementitious material to bury underground and get final product.Pipe laying finishes, adopt clean water to carry out the seam face by grout nipple 1 and rinse, repeatedly several all over rinsing until the seam face when clean only.
Joint seal: comprise raggle method and surperficial joint seal method.When adopting the raggle method, the filler in its groove adopts epoxy mortar, polyurethane sealant, the third newborn mortar or cement mortar, preshrunk mortar etc. according to the engineering concrete condition.But when sealing was wet sealing, filler can be selected accelerated cement, cement-silicate, leak stopping spirit etc.Surface joint seal method is a kind of harmless joint seal, and namely the joint seal material is smeared on the surface, and epoxy mortar etc. is arranged.
Step 4: grouting
1), cement and slurry water gray scale: grouting can be selected with reference to the regulation of GB175 or other relevant cement standard with cement.The water/binder ratio of cement grout generally can adopt 1:1; 0.6:1 two-stage.Wide according to seam dark with seam, also can select a certain level water/binder ratio directly to pour into.Mixing Admixture in slurries should carry out by design code, and should be by the field trial rear use that meets the demands.The water-soluble Admixture of all energy should mix with aqueous solution state.
2), the calculating of slurries setting time and adjusting.According to the penetration of fracture that detects, calculate the speed of Different Water-Cement Ratio slurries diffusion walking in seam by packer permeability test, be that slurries are full of the needed time of seam face, by calculating, participate in the accelerating admixture of some in cement grout, slurries can fully be spread in seam within the unit interval, accomplish that slurries diffusion walking is controlled, and be full of the seam face.
3), main grouting equipment: grout pump, agitator, air compressor machine etc.Wherein grout pump can adopt pressure at the small-sized grout pump of 0.3MPa ~ 1MPa, and agitator is supporting getting final product with it; Air compressor machine is pressed the blast size and is selected, and generally gets final product in 0.3MPa ~ 0.5 MPa scope.
4), grouting order: the Vertical Cracks of facade (comprising R-joining) grouting should be from grout hole of bottommost, from bottom to top by decant(-ation) slurry on the hole, progress along with filling process, slurries progressively rise in the seam face, when a grout hole pulp of topmost, show that seam fills, so close the grout pipe valve, finish grouting when reaching ending standard.
The horizontal fracture of facade or near horizontal crack because the discrepancy in elevation is little, the vent ratio Vertical Cracks is poor, therefore should open all grout holes before grouting, make after grouting beginning slurries from inner outwards, flow to the other end from an end, during the adjacent holes pulp, go out one and close one, until after last grout hole pulp in this process, it is closed, finish grouting when reaching ending standard.
Filling can be opened from a best grout hole of patency in crack on the plane, then executes simultaneously filling to both sides.
5), grouting pressure: press the design code grouting pressure and carry out.
6), ending standard: inhomogeneity crack or different slurry materials, the grouting ending standard can be not the same, each engineering all kinds of cracks must be carried out by grouting ending standard in accordance with regulations.

Claims (4)

1. the grouting method of a penetrability distress in concrete is characterized in that comprising the following steps:
Boring: comprise inclined hole (2), roulette (7), described inclined hole (2) is arranged in homonymy or the both sides in crack (5), and described roulette (7) carries over crack (5) to Slit bottom;
Pipe laying: adopt cementitious material to bury underground;
Joint seal: comprise raggle method, surperficial joint seal method, when adopting the raggle method, the filler in its groove can adopt epoxy mortar or polyurethane sealant or the third newborn mortar or cement mortar or preshrunk mortar; When sealing is wet sealing, adopt surperficial joint seal method, filler can be selected accelerated cement or cement-silicate or leak stopping spirit;
Grouting: when the Vertical Cracks of facade, R-joining grouting, from grout hole of bottommost, from bottom to top by decant(-ation) slurry on the hole, progress along with filling process, slurries progressively rise in the seam face, when a grout hole pulp of topmost, show that seam fills, so close the grout pipe valve, finish grouting when reaching ending standard;
The horizontal fracture of facade or near horizontal crack because the discrepancy in elevation is little, the vent ratio Vertical Cracks is poor, should open all grout holes before grouting, make after grouting beginning slurries from inner outwards, flow to the other end from an end, during the adjacent holes pulp, go out one and close one, until after last grout hole pulp in this process, it is closed, finish grouting when reaching ending standard;
Crack on the plane is chosen a best grout hole of patency and is begun grouting, then executes simultaneously filling to both sides;
By above-mentioned steps, complete distress in concrete grouting.
2. a kind of grouting method of penetrability distress in concrete according to claim 1, is characterized in that, after described pipe laying step finishes, adopts clear water opposite joint face to clean by grout nipple (1).
3. a kind of grouting method of penetrability distress in concrete according to claim 1, is characterized in that, in described grouting step, cement and water/binder ratio adopt 1:1; 0.6:1 two-stage.
4. a kind of grouting method of penetrability distress in concrete according to claim 1, is characterized in that, described crack (5) are: dead seam or the pressure zone penetrability crack of stitching wide δ 〉=0.4mm.
CN2013101035408A 2013-03-28 2013-03-28 Grouting method of penetrability concrete cracks Pending CN103174112A (en)

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CN103321187A (en) * 2013-07-03 2013-09-25 国家电网公司 Overflow face protection method
CN104088254A (en) * 2014-07-11 2014-10-08 泛华建设集团有限公司 Leakage repairing device for pressure-bearing reinforced concrete structure and construction method thereof
CN104612108A (en) * 2015-01-14 2015-05-13 重庆三峡学院 Construction technology for large hidden crack of leaking stoppage dam foundation
CN105369833A (en) * 2015-10-15 2016-03-02 昆明风行防水材料有限公司 Grouting maintenance construction method for basement roof leakage
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