CN103173901A - Processing technique of hand-knitted inlaid technical woolen yarn - Google Patents
Processing technique of hand-knitted inlaid technical woolen yarn Download PDFInfo
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- CN103173901A CN103173901A CN 201110437273 CN201110437273A CN103173901A CN 103173901 A CN103173901 A CN 103173901A CN 201110437273 CN201110437273 CN 201110437273 CN 201110437273 A CN201110437273 A CN 201110437273A CN 103173901 A CN103173901 A CN 103173901A
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Abstract
The invention discloses a processing technique of hand-knitted inlaid technical woolen yarn. The woolen yarn is prepared by, by weight, 50 parts of wool, 10 parts of alpaca, 10 parts of acrylic fibers, 20 parts of Dacron and 10 parts of vinylon. According to the processing technique, innovative methods are adopted on yarn dyeing, postprocessing, spinning and using of equipment. The processing technique of the hand-knitted inlaid technical woolen yarn has the advantages that due to the fact that the woolen yarn is made of five kinds of fibers, dyeing is even with a method that strip dyeing is carried out first and then mixing dyeing is carried out during dyeing, a joint inlaid effect is achieved with the method that reduction processing is carried out after the dyeing, and section dyeing equipment is creatively applied to the inlaid process, and a best inlaid effect is achieved by the combination of section dyeing kinckebocker yarn, colored spun white yarn, and colored spun yarn. Product space of woolen yarn is greatly widened due to the development of the hand-knitted inlaid technical woolen yarn, fashionable vitality is given to traditional wool yarn, market prospect is wide, additional value of products is high, and great profits can be brought to enterprises.
Description
(1) technical field
The present invention relates to a kind of processing technology of knitting wool of field of textiles, particularly relate to a kind of processing technology of hand weaving embossing technique knitting wool.
(2) background technology
At present, the product development of hand weaving knitting wool is the variation of raw material and spinning count nothing more than, the use of special spinning equipment, special-shaped yarn and traditional yarn combine, and chemical products are in the grafting of spinning industry in addition, thereby the new product innovation in hand weaving knitting wool field forms bottleneck.Strengthen day by day to the demand of personalization of product in current market, and the demand of traditional hand weaving knitting wool is constantly increased.But the product of this class hand weaving knitting wool is also more single at present, is far from satisfying consumer's purchasing demand, awaits further exploitation.
(3) summary of the invention
The present invention is based on above-mentioned purpose a kind of processing technology of hand weaving embossing technique knitting wool is provided.
This technology utilization physics and chemical industry method utilize new technology to create hand weaving knitting wool embossing technique.Select the organic assembling of five kinds of fibrous raw materials, realize specificity and the polynary style of style, then wool top section dyeing method is used for single thread decrement auxiliary agent, spin the combination and exploitation that dyes combination, realize the embossing effect of knitting wool.
Concrete principle: the selecting of five kinds of raw materials, select wool, Alba card (alpaca fibre), acrylic fibers, terylene, vinylon, in these five kinds of fibers, wool and Alba card are protein fibres, the scale of these two kinds of fibers has the difference of essence, same these two kinds of fibers not identical coloured light also occurs to the refractive index of sunlight, acrylic fibers, terylene, vinylon in dyeing because heating curve is inconsistent, there is very big-difference in dyeing saturation value, after dyeing, single thread is done local subtraction process with chemical assistant in addition, form the embossing effect of unique style.
The hand weaving embossing technique knitting wool of this programme is selected wool, Alba card, acrylic fibers, terylene, five kinds of fibers of vinylon, and by 50: 10: 10: the weight item proportioning of 20: 10 was made.
Its processing technology comprises the following steps:
One, dye section's technique
Technological process: the pinecone, dyeing, after backwashing, mixed comb;
1, woolen dyed technique: adopt active environmental protection dyestuff, the vertical pot that dyes of equipment choosing HE-600, dye bath ratio 1: 30.
2, dyeing terylene technique: adopt HE---the 600 vertical pots that dye, dye bath ratio 1: 25.
3, Alba card dyeing: adopt HE---the 600 vertical pots that dye, dye bath ratio 1: 35.
4, acrylic fibres dyeing technique: adopt HE---the 600 vertical pots that dye, dye bath ratio 1: 25.
5, vinylon dyeing: adopt HE---the 600 vertical pots that dye, dye bath ratio 1: 30.
| The heating and cooling scope | Add reagent | The heating and cooling condition | Remarks |
| 0℃-35℃ | Glauber salt, levelling agent | 2℃/min | |
| 35℃ | Penetrating agent JFC, REACTIVE DYES | Running 5min | |
| 35℃-50℃ | Acetic acid | 1.5℃/min | |
| 50℃-60℃ | 0.3% brightening agent VBL increases gorgeous | 0.5/min | |
| 60℃-70℃ | 0.5℃/min | ||
| 70℃-80℃ | 1℃/min | ||
| 80℃-100℃ | 1℃/min | ||
| 100℃ | Insulation 30min | ||
| 100℃-40℃ | Top water goes out machine |
1. the wool top that will take the dish out of the pot is sent into the LB334 back washer and is carried out after backwashing;
2. the feeding of the wool top after after backwashing 412 gill boxes are carried out grilling, guarantee that bar is evenly dried, bar is done consistent, and mohair and mercerized wool add closes crude oil: the water mixed liquor of 1: 5; Polyamide fibre adds the electrostatic agent mixed liquor of 1: 5, addition 180ml/min;
3. put into the pre-moisture regain in moisture regain chamber stand-by.
Two, spin section's technique
Look spins wool, Alba card, terylene, acrylic fibers, vinylon by 50: 10: 10: the composition proportion of 20: 10.Concrete technology flow process: silver mixing, secondary silver mixing, one grilling, two road grillings, three road grillings, spun yarn, section chromonema dawn, plying.
1, fore-spinning
2, spinning process
Unit type: the Italian knitting wool ring throstle of FPK-450-8C type,
Single thread number: 7.5Nm,
Drafting multiple: 60,
The twist: 180T/m,
Front and back roller gauge: 215mm.
3, section dyeing is spun knitting wool dawn and is combined with section dying
Unit type: the DL-8 section dyeing machine,
Shower nozzle is set as 1.0cm dawn length, shower nozzle interval 8-10cm,
Use dawn liquid is 2.5% stannous chloride solution,
The section dyeing technique: section is dyed color segment length 0.5-1.5cm, color intersegmental interval 10cm.
4, plying operation
(1) adopt the white line of eradicating to spin with 3 looks and pool capital, or pool capital with two eradicate white line and two colo(u)r streaks;
(2) dying kinckebocker yarn and three dyed yarns plying or two root segments with a root segment dyes kinckebocker yarn and pools capital with dyed yarn;
The plying twist: 80T/m,
Sth. made by twisting is to S.
5, after the plying through the anti-cheese that breaks into of groove drum, agglomerating by ball winder, agglomeratingly require the outbound of 100 ± 2g packing.
The style that this knitting wool is realized is: the common weave of common wool, but show the extremely style of leisure, exactly like the effect of WASHER WRINKLE FABRIC.The Casual Style that this has catered to 80, the younger generation after 90s pursues, the creation of this technique has started the revolution of wool knitting wool thinking.Today sudden emergence low value-added in the knitting wool industry realized 2-3 high added value doubly.And produce in batches, for new power has been added in the diversification of supporting Woolen yarn.
Usefulness of the present invention is: this knitting wool adopts five kinds of fibers to make, and the method for mixed comb reaches the effect of even dyeing after adopting bar to dye in dyeing; Adopt the method first dye rear decrement treatment to realize plying embossing effect, creationary the section dyeing equipment is applied in embossing technique; Section is dyed kinckebocker yarn, and look spins dawn yarn and the organic combination of fiber dyed yarn, dyes color some length and spacing in section, dawn length match with the plying operation twist with spacing, the embossing effect of realization the best.The product space of knitting wool has greatly been expanded in the exploitation of this knitting wool, traditional knitting wool has been given the vitality of fashion, and market prospects are wide, and added value of product is high, can bring the rich profit repayment for enterprise.
(4) specific embodiment
Embodiment:
Concrete technology path and parameter:
1, dye section's technique
Technological process: the pinecone, dyeing, after backwashing, mixed comb.
(1), woolen dyed technique
Adopt the active environmental protection dyestuff of import, the vertical pot that dyes of equipment choosing HE-600, dye bath ratio 1: 30.
(2), dyeing terylene technique
Adopt HE---the 600 vertical pots that dye, dye bath ratio 1: 25.
Annotate: terylene adds optical brightener for making its coloured light reach consistent with other fibers.
(3), Alba card dyeing
Adopt HE---the 600 vertical pots that dye, dye bath ratio 1: 35.
(4), acrylic fibres dyeing technique
Adopt HE---the 600 vertical pots that dye, dye bath ratio 1: 25.
Annotate: if dye dark color, can suitably add sulfuric acid and acetic acid to reduce pH value, strengthen the short effect of dying, the amount of bleeding agent and levelling agent also should corresponding increase simultaneously.(above auxiliary agent is all Dao Kang auxiliary reagent factory, Tianjin and produces).
(5), vinylon dyeing
Adopt HE---the 600 vertical pots that dye, dye bath ratio 1: 30.
| The heating and cooling scope | Add reagent | The heating and cooling condition | Remarks |
| 0℃-35℃ | Glauber salt, levelling agent | 2℃/min | |
| 35℃ | Penetrating agent JFC, REACTIVE DYES | Running 5min | |
| 35℃-50℃ | Acetic acid | 1.5℃/min | |
| 50℃-60℃ | 0.3% brightening agent VBL increases gorgeous | 0.5/min | |
| 60℃-70℃ | 0.5℃/min | ||
| 70℃-80℃ | 1℃/min | ||
| 80℃-100℃ | 1℃/min | ||
| 100℃ | Insulation 30min | ||
| 100℃-40℃ | Top water goes out machine |
4. will take the dish out of the pot, wool top is sent into the LB334 back washer and is carried out after backwashing.
5. the feeding of the wool top after after backwashing 412 gill boxes are carried out grilling, guarantee that bar is evenly dried, bar is done consistent, and mohair and mercerized wool add closes crude oil: the water mixed liquor of 1: 5; Polyamide fibre adds the electrostatic agent mixed liquor of 1: 5, addition 180ml/min.
6. put into the pre-moisture regain in moisture regain chamber stand-by.
2, spin section's technique
Look spins wool, Alba card, terylene, acrylic fibers, vinylon by 50: 10: 10: the weight item proportioning of 20: 10.
Product: 7.5Nm/4 (7.5 public four plying).
Concrete technology flow process: silver mixing, secondary silver mixing, one grilling, two road grillings, three road grillings, spun yarn, section chromonema dawn, plying.
(1), fore-spinning
(2), spinning process
Unit type: the Italian knitting wool ring throstle of FPK-450-8C type,
Single thread number: 7.5Nm,
Drafting multiple: 60,
The twist: 180T/m,
Front and back roller gauge: 215mm.
(3), section dyeing is spun knitting wool dawn and is combined with section dying
Unit type: the DL-8 section dyeing machine,
Shower nozzle is set as 1.0cm dawn length, shower nozzle interval 8-10cm,
Use dawn liquid is 2.5% stannous chloride solution,
The section dyeing technique: section is dyed color segment length 0.5-1.5cm, color intersegmental interval 10cm.
(4), plying operation
Specific requirement:
1. adopt eradicate white line and 3 looks to spin and pool capital, or with two eradicate white line and two colo(u)r streaks plying;
2. dying kinckebocker yarn and three dyed yarns plying or two root segments with a root segment dyes kinckebocker yarn and pools capital with dyed yarn.
The plying twist: 80T/m,
Sth. made by twisting is to S.
This process can realize colorful embossing or monochromatic embossing effect, and specific requirement (number of kinckebocker yarn in four yarns, color some length and interval) can be decided according to customer requirement.
(5), after plying through the anti-cheese that breaks into of groove drum, agglomerating by ball winder, agglomeratingly require the outbound of 100 ± 2g packing.
3, technological difficulties
1. because coloured light and the dyeing saturation value of five kinds of fibers are different, we take bar to dye the effect that rear mixed comb reaches even dyeing.
2. coloured light relatively poor terylene and vinylon are taked to increase the gorgeous coloured light uniformity that reaches with optical brightener and brightening agent VBL.
3. adopt the method first dye rear decrement treatment to realize plying embossing effect, creationary the section dyeing equipment is applied in embossing technique.
4. section is dyed kinckebocker yarn, look spins dawn yarn and the organic combination of fiber dyed yarn, requires it to dye color some length and spacing in section, dawn length match with the plying operation twist with spacing, the embossing effect of realization the best.The processing technology of the hand weaving embossing technique knitting wool of this programme.
Conclusion: by studying intensively and exploring, the embossing technique hand weaving knitting wool of developing, greatly expanded the product space of knitting wool, traditional knitting wool has been given the vitality of fashion, obtained pursuing of younger generation, produced in batches at present and entered autumn and winter hand-knitting wool market, and obtained Taiwan and approve with Spain client's height.We further study in the embossing colour match at present, push simultaneously the product formation seriation to domestic and international market.The century-old knitting wool technology of my company and variety variations go up a new step again.
Claims (1)
1. the processing technology of a hand weaving embossing technique knitting wool, it is characterized in that: this knitting wool is selected wool, Alba card, acrylic fibers, terylene, five kinds of fibers of vinylon, and by 50: 10: 10: the weight item proportioning of 20: 10 was made;
Its processing technology comprises the following steps:
One, dye section's technique
Technological process: the pinecone, dyeing, after backwashing, mixed comb;
1, woolen dyed technique
Adopt active environmental protection dyestuff, the vertical pot that dyes of equipment choosing HE-600, dye bath ratio 1: 30,
2, dyeing terylene technique
Adopt HE---the 600 vertical pots that dye, dye bath ratio 1: 25,
3, Alba card dyeing
Adopt HE---the 600 vertical pots that dye, dye bath ratio 1: 35,
4, acrylic fibres dyeing technique
Adopt HE---the 600 vertical pots that dye, dye bath ratio 1: 25,
5, vinylon dyeing
Adopt HE---the 600 vertical pots that dye, dye bath ratio 1: 30,
(1) wool top that will take the dish out of the pot is sent into the LB334 back washer and is carried out after backwashing;
(2) feeding of the wool top after after backwashing 412 gill boxes are carried out grilling, guarantee that bar is evenly dried, bar is done consistent, and mohair and mercerized wool add closes crude oil: the water mixed liquor of 1: 5; Polyamide fibre adds the electrostatic agent mixed liquor of 1: 5, addition 180ml/min;
(3) moisture regain is stand-by in advance to put into the chamber of getting damp again;
Two, spin section's technique
Look spins wool, Alba card, terylene, acrylic fibers, vinylon by 50: 10: 10: the composition proportion of 20: 10;
Concrete technology flow process: silver mixing, secondary silver mixing, one grilling, two road grillings, three road grillings, spun yarn, section chromonema dawn, plying;
1, fore-spinning
2, spinning process
Unit type: the Italian knitting wool ring throstle of FPK-450-8C type,
Single thread number: 7.5Nm,
Drafting multiple: 60,
The twist: 180T/m,
Front and back roller gauge: 215mm;
3, section dyeing is spun knitting wool dawn and is combined with section dying
Unit type: the DL-8 section dyeing machine,
Shower nozzle is set as 1.0cm dawn length, shower nozzle interval 8-10cm,
Use dawn liquid is 2.5% stannous chloride solution,
The section dyeing technique: section is dyed color segment length 0.5-1.5cm, color intersegmental interval 10cm;
4, plying operation
(1) adopt the white line of eradicating to spin with 3 looks and pool capital, or pool capital with two eradicate white line and two colo(u)r streaks;
(2) dying kinckebocker yarn and three dyed yarns plying or two root segments with a root segment dyes kinckebocker yarn and pools capital with dyed yarn;
The plying twist: 80T/m,
Sth. made by twisting is to S;
5, after the plying through the anti-cheese that breaks into of groove drum, agglomerating by ball winder, agglomeratingly require the outbound of 100 ± 2g packing.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201110437273 CN103173901A (en) | 2011-12-23 | 2011-12-23 | Processing technique of hand-knitted inlaid technical woolen yarn |
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|---|---|---|---|
| CN 201110437273 CN103173901A (en) | 2011-12-23 | 2011-12-23 | Processing technique of hand-knitted inlaid technical woolen yarn |
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| CN103173901A true CN103173901A (en) | 2013-06-26 |
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| CN 201110437273 Pending CN103173901A (en) | 2011-12-23 | 2011-12-23 | Processing technique of hand-knitted inlaid technical woolen yarn |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105568459A (en) * | 2015-12-28 | 2016-05-11 | 苏州东胜化纤纺织有限公司 | Static-free polyvinyl alcohol fiber |
| CN106381591A (en) * | 2016-08-31 | 2017-02-08 | 浙江中鼎纺织有限公司 | Preparation and processing method for colored knitting yarn |
| CN110862760A (en) * | 2019-11-07 | 2020-03-06 | 清远市美佳乐环保新材股份有限公司 | Subtractive multiple-color-wiping agent and preparation method and application thereof |
-
2011
- 2011-12-23 CN CN 201110437273 patent/CN103173901A/en active Pending
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105568459A (en) * | 2015-12-28 | 2016-05-11 | 苏州东胜化纤纺织有限公司 | Static-free polyvinyl alcohol fiber |
| CN106381591A (en) * | 2016-08-31 | 2017-02-08 | 浙江中鼎纺织有限公司 | Preparation and processing method for colored knitting yarn |
| CN106381591B (en) * | 2016-08-31 | 2018-12-21 | 浙江中鼎纺织有限公司 | A kind of preparation processing method of section of color stocking yarn |
| CN110862760A (en) * | 2019-11-07 | 2020-03-06 | 清远市美佳乐环保新材股份有限公司 | Subtractive multiple-color-wiping agent and preparation method and application thereof |
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Application publication date: 20130626 |