CN103171022B - A kind of greenwave forming method and device - Google Patents

A kind of greenwave forming method and device Download PDF

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Publication number
CN103171022B
CN103171022B CN201310116113.3A CN201310116113A CN103171022B CN 103171022 B CN103171022 B CN 103171022B CN 201310116113 A CN201310116113 A CN 201310116113A CN 103171022 B CN103171022 B CN 103171022B
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China
Prior art keywords
air bag
greenwave
cavity
container
sizing container
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Expired - Fee Related
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CN201310116113.3A
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Chinese (zh)
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CN103171022A (en
Inventor
宋晓清
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Rong County Liyou Ceramic Technology Service Co Ltd
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Rong County Liyou Ceramic Technology Service Co Ltd
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Abstract

The present invention relates to ceramic making field, relate to a kind of greenwave forming method and device.Greenwave forming method, comprising: in sizing container, arrange an air bag; Air bag is inflated, makes the outer wall after air bag expansion and form a cavity between sizing container inner wall; Pottery mud is clamp-oned described cavity, obtains greenwave.Greenwave shaped device, comprising: sizing container and air bag; Described air bag is arranged on the inside of described sizing container, and the outer wall of described air bag and the inwall of described sizing container form a cavity.This invention can improve base efficiency, meets the demand of product yield.

Description

A kind of greenwave forming method and device
Technical field
The present invention relates to ceramic making field, in particular to a kind of greenwave forming method and device.
Background technology
At present, relevant for large-scale greenwave forming technique, mainly rely on to make by hand and form, such as, for the making of the wine holding container of more than 500kg, relevant technology often adopts segmentation pressed compact, after being pressed into multiple briquet, again by manual operations, splice multiple briquet, finally form complete ceramic vessel.
But, utilize and make the correlation technique of greenwave by hand, shaping especially for some large-scale greenwaves, the dependence skilled worker that its manufacturing process is too much; And skilled worker utilizes the process of manual base relatively slower, base efficiency is low, can not meet the demand of product yield.
Summary of the invention
The greenwave forming method that the object of the present invention is to provide and device, to solve the above problems.
Provide a kind of greenwave forming method in embodiments of the invention, comprise, an air bag is set in sizing container; Air bag is inflated, makes the outer wall after air bag expansion and form a cavity between sizing container inner wall; Pottery mud is clamp-oned described cavity, obtains greenwave.
Additionally provide a kind of greenwave shaped device in embodiments of the invention, comprising: sizing container and air bag;
Described air bag is arranged on the inside of described sizing container, and the outer wall of described air bag and the inwall of described sizing container form a cavity;
The greenwave shaped device of the above embodiment of the present invention, constitutes its agent structure by sizing container, air bag, in the process of base, first in sizing container, arranges an air bag, air bag is inflated, makes the outer wall after air bag expansion and form a cavity between sizing container inner wall, pottery mud is clamp-oned described cavity, obtains greenwave, because sizing container has hollow structure inside, air bag can realize the change of volume by inflating and exitting, therefore, in time not inflating in air bag, it can be placed in sizing internal tank by the opening of container of shaping, when inside air bag is filled with gas and then forms solid shape, just cavity can be formed between the inwall of sizing container and the outer wall of air bag, the cavity formed just in time can be used for filling pottery mud, the pottery mud being filled in cavity forms fixing shape due to the extruding of be subject to shaping container and air bag, and then reach the object of mechanical base, by describing above and can finding out, for in the base process of large-scale greenwave, the mode of greenwave is made by sizing container and air bag, more traditional manual base is compared, itself and the hand skill depending on skilled worker exceeded, but pass through the form base of similar mould such as sizing container and air bag etc., its base efficiency is high, the demand of product yield can be met.
Accompanying drawing explanation
Fig. 1 shows the flow chart of the greenwave forming method of the embodiment of the present invention 1;
Fig. 2 shows the structural representation of the greenwave shaped device of the embodiment of the present invention 3;
Fig. 3 shows the structural representation of the greenwave shaped device of the embodiment of the present invention 4.
Detailed description of the invention
Also by reference to the accompanying drawings the present invention is described in further detail below by specific embodiment.
In the description of the embodiment of the present invention, also it should be noted that, unless otherwise clearly defined and limited, term " connection " etc. should be interpreted broadly, and such as, can be fixedly connected with; Can be that dismounting connects; Also can be a connection; It can be direct connection; Can be indirectly connected by intermediary, the connection of two element internals can be made, for the ordinary skill in the art, concrete condition can understand above-mentioned term concrete meaning in the present invention.
Please refer to Fig. 1, the greenwave forming method that the embodiment of the present invention one provides comprises:
Step 101, arranges an air bag in sizing container;
Step 102, inflates air bag, makes the outer wall after air bag expansion and forms a cavity between sizing container inner wall;
Step 103, clamp-ons described cavity by pottery mud, obtains greenwave.
Constituted the agent structure of greenwave shaped device by sizing container 101, air bag 102, in the process of base, in the process of base, first an air bag 102 is set in sizing container 101, then air bag 102 is inflated, make the outer wall after air bag 102 expansion and form a cavity between sizing container inner wall, finally pottery mud is clamp-oned described cavity, obtain greenwave, because sizing container 101 has hollow structure inside, air bag 102 can realize the change of volume by inflating and exitting, therefore, when air bag 102 content is not inflated time, it is inner that it can be placed in sizing container 101 by the opening of container 101 of shaping, when air bag 102 inside is filled with gas and then forms solid shape, just cavity can be formed between the inwall of sizing container 101 and the outer wall of air bag 102, the cavity formed just in time can be used for filling pottery mud, the pottery mud being filled in cavity forms fixing shape due to the extruding of be subject to shaping container 101 and air bag 102, and then reach the object of mechanical base, by describing above and can finding out, for in the base process of large-scale greenwave, the mode of greenwave is made by sizing container 101 and air bag 102, more traditional manual base is compared, itself and the hand skill depending on skilled worker exceeded, but pass through the form base of similar mould such as sizing container 101 and air bag 102 etc., its base efficiency is high, the demand of product yield can be met.
Greenwave forming method in order to the invention made is easy to realize, and the desktop that the embodiment of the present invention two is enumerated is the further increase and restriction made on the basis of above-described embodiment one, now elaborates and explains:
Embodiment two
In the step 102 of embodiment one, inflation is carried out to air bag and comprises described airbag aeration to 80% saturation degree; Due to now, air bag expands, can first one-step forming, but it is too large to be unlikely to again air bag saturation degree, and the volume of pottery mud is filled in impact; So preferred, reply airbag aeration to 80% saturation degree.
In the step 103 of embodiment one, after pottery mud is clamp-oned described cavity, before obtaining greenwave; Also comprise: to described airbag aeration to 95% saturation degree; After pottery mud injects cavity, due to the effect of the gravity of pottery mud own, air bag can by compression, so, now again to airbag aeration to 95% saturation degree, the outer wall of air bag and the inwall of sizing container will form sizing cavity, and then the pottery mud that period is filled with also is finalized, and therefore reaches the object of base.
In order to make the greenwave forming method of above-described embodiment be achieved, the embodiment of the present invention three additionally provides a kind of greenwave shaped device, please refer to Fig. 2;
Embodiment three
A kind of greenwave shaped device, specifically comprises: sizing container 101 and air bag 102; Described air bag 102 is arranged on the inside of described sizing container 101, and the outer wall of described air bag 102 and the inwall of described sizing container 101 form a cavity.
The agent structure of greenwave shaped device is constituted, because sizing container 101 has hollow structure inside by sizing container 101, air bag 102; Air bag 102 can realize the change of volume by inflating and exitting; Therefore, in time not inflating in air bag 102, it can be placed in the inside of sizing container 101 by the opening of container 101 of shaping, when air bag 102 inside is filled with gas and then forms solid shape, just cavity can be formed between the inwall of sizing container 101 and the outer wall of air bag 102, the cavity formed just in time can be used for filling pottery mud, and the pottery mud being filled in cavity forms fixing shape due to the extruding of be subject to shaping container 101 and air bag 102, and then reaches the object of mechanical base.
In order to make greenwave shaped device of the present invention realize better effect, the greenwave shaped device that the embodiment of the present invention four is enumerated is the further increase and restriction made on the basis of above-described embodiment three, now elaborates and explains; Please refer to Fig. 3;
Embodiment four
Further, described sizing container 101 comprises multiple lath, multiple described lath bonding; Due in the process that large-scale greenwave is shaping, the specification General Requirements of its sizing container 101 is larger, therefore, making for the larger sizing container 101 of volume is also a more difficult problem, therefore, optionally, container 101 of shaping can comprise multiple lath, multiple lath is again by the square one-tenth of bonding, and its manufacturing process is simple, convenient.
Further, also comprise, driving device and fixed mount 204, described driving device comprises: cross bar 201 and elevating lever 202;
One end of described elevating lever 202 and the middle part of described cross bar 201 are rotationally connected, and its other end is connected with described air bag 102; The two ends of described cross bar 201 are slidably connected with described fixed mount 204 respectively.
Because one end of driving device is connected with described air bag 102, and for making described air bag 102 rotate or stretching; Its other end is connected with described fixed mount 204; Therefore, between the cavity that pottery mud is filled into sizing container 101 and air bag 102 formation, and during first one-step forming, driving device can drive air bag 102 to rotate, and then realizes the process of base, after base terminates, driving device by with being slidably connected and then the inside of air bag 102 from container 101 of shaping taken out of fixed mount 204, in addition, fixed mount 204 can play the effect of fixing driving device and sizing container 101 in the process of whole base, ensures that the process of whole base is carried out smoothly.
Further, the two ends of described cross bar 201 are slidably connected with described fixed mount 204 respectively by slide rail;
Can realize by the form of slide rail the effect that is slidably connected between the two ends of cross bar 201 and fixed mount 204, slide rail can be arranged on fixed mount comparatively easily, and therefore, it is easy to realize.
In addition, in concrete manufacturing process, process pottery mud being clamp-oned the cavity of the formation of shape container 101 and air bag 102 is more crucial, if take traditional method pottery mud being poured into cavity, so making pottery mud just may compacting, and then makes the greenwave made can not reach the specification requirement of product, so, the greenwave shaped device that the present embodiment provides
Further, also comprise a vacuum extrusion system, described vacuum extrusion system is connected with the opening of described sizing container 101, and for pottery mud being clamp-oned the cavity between described sizing container 101 and described air bag 102;
By vacuum extrusion system, pottery mud can well be pressed into sizing container 101 and the cavity that formed of air bag 102, pottery mud can will to be made pottery mud compacting by the effect of pressure reduction by vacuum extrusion system, and the greenwave that the pottery mud of compacting is made can well meet the quality requirement of product.
Further, the bottom of described sizing container 101 arranges an opening, described opening is arranged one deck filter membrane;
Pottery mud is being clamp-oned in the process of cavity, the mud body inside of pottery mud generally all can have air to exist, so, utilize the process of vacuum extrusion system compacting pottery mud, have a large amount of gas to be discharged, and the bottom of container 101 of shaping arranges an opening, described opening is arranged one deck filter membrane, the filter membrane that opening and opening are arranged can ensure in the process that air is discharged, and pottery mud is not extruded.
Further, comprise holding clamp 203, described holding clamp 203 is arranged on the bottom of described sizing container 101;
In the process of base, if rocking or being shifted appears in sizing container 101, its center line of process that pottery mud and air bag 102 will be caused to rotate departs from, and then causes serious fault to the process of base, therefore, sizing container 101 can well be fixed by a holding clamp.
The foregoing is only the preferred embodiments of the present invention, be not limited to the present invention, for a person skilled in the art, the present invention can have various modifications and variations.Within the spirit and principles in the present invention all, any amendment done, equivalent replacement, improvement etc., all should be included within protection scope of the present invention.

Claims (1)

1. a greenwave forming method, is characterized in that, comprising:
In sizing container, an air bag is set;
To described airbag aeration to 80% saturation degree, make the outer wall after air bag expansion and form a cavity between sizing container inner wall;
Pottery mud is clamp-oned described cavity, continues, to described airbag aeration to 95% saturation degree, to obtain greenwave.
CN201310116113.3A 2013-04-03 2013-04-03 A kind of greenwave forming method and device Expired - Fee Related CN103171022B (en)

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CN201310116113.3A CN103171022B (en) 2013-04-03 2013-04-03 A kind of greenwave forming method and device

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Application Number Priority Date Filing Date Title
CN201310116113.3A CN103171022B (en) 2013-04-03 2013-04-03 A kind of greenwave forming method and device

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CN103171022A CN103171022A (en) 2013-06-26
CN103171022B true CN103171022B (en) 2016-02-17

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112060278A (en) * 2020-09-24 2020-12-11 周之龙 Wine jar grouting forming manufacturing process
CN113547611B (en) * 2021-07-05 2023-04-07 湖南科技大学 Processing method and manufacturing device for integrally forming large ceramic wine jar

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Publication number Priority date Publication date Assignee Title
CN2486307Y (en) * 2001-07-20 2002-04-17 王治国 Elastic combining inner mold for bottle forming
CN2517562Y (en) * 2001-12-03 2002-10-23 蔡涛 Mud strip extruder
DE10130186A1 (en) * 2001-06-22 2003-01-02 Josef Wagner Method and device for slip casting under pressure
CN200984780Y (en) * 2006-11-21 2007-12-05 郭俊平 Pressure slip casting and pressure demoulding ceramic blank forming device
CN201922497U (en) * 2010-11-19 2011-08-10 广东省枫溪陶瓷工业研究所 Ceramic body plastic-compression forming machine with automatic body receiving device
CN102398297A (en) * 2011-02-22 2012-04-04 汪砚秋 Steel mesh sandwich ceramic product and manufacturing method thereof
CN102416663A (en) * 2011-12-06 2012-04-18 唐山惠达陶瓷(集团)股份有限公司 Micro-pressure ceramic forming machine
CN102513510A (en) * 2011-12-30 2012-06-27 济南圣泉集团股份有限公司 Preparation method for hollow sand core, production mould for same and production device for same
CN102514215A (en) * 2011-11-22 2012-06-27 安徽大瑞橡胶有限公司 Green tyre discharging and turning device

Patent Citations (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE10130186A1 (en) * 2001-06-22 2003-01-02 Josef Wagner Method and device for slip casting under pressure
CN2486307Y (en) * 2001-07-20 2002-04-17 王治国 Elastic combining inner mold for bottle forming
CN2517562Y (en) * 2001-12-03 2002-10-23 蔡涛 Mud strip extruder
CN200984780Y (en) * 2006-11-21 2007-12-05 郭俊平 Pressure slip casting and pressure demoulding ceramic blank forming device
CN201922497U (en) * 2010-11-19 2011-08-10 广东省枫溪陶瓷工业研究所 Ceramic body plastic-compression forming machine with automatic body receiving device
CN102398297A (en) * 2011-02-22 2012-04-04 汪砚秋 Steel mesh sandwich ceramic product and manufacturing method thereof
CN102514215A (en) * 2011-11-22 2012-06-27 安徽大瑞橡胶有限公司 Green tyre discharging and turning device
CN102416663A (en) * 2011-12-06 2012-04-18 唐山惠达陶瓷(集团)股份有限公司 Micro-pressure ceramic forming machine
CN102513510A (en) * 2011-12-30 2012-06-27 济南圣泉集团股份有限公司 Preparation method for hollow sand core, production mould for same and production device for same

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