CN112060278A - Wine jar grouting forming manufacturing process - Google Patents
Wine jar grouting forming manufacturing process Download PDFInfo
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- CN112060278A CN112060278A CN202011019571.1A CN202011019571A CN112060278A CN 112060278 A CN112060278 A CN 112060278A CN 202011019571 A CN202011019571 A CN 202011019571A CN 112060278 A CN112060278 A CN 112060278A
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- inflatable bag
- mold
- wine jar
- manufacturing process
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B1/00—Producing shaped prefabricated articles from the material
- B28B1/14—Producing shaped prefabricated articles from the material by simple casting, the material being neither forcibly fed nor positively compacted
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B7/00—Moulds; Cores; Mandrels
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- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Chemical & Material Sciences (AREA)
- Ceramic Engineering (AREA)
- Mechanical Engineering (AREA)
- Table Devices Or Equipment (AREA)
Abstract
The invention discloses a manufacturing process for wine jar slip casting, and relates to the field of wine jar processing equipment. The invention comprises the following steps: s1: assembling a mould; s2: drying the mold, and filling the mold with the wine jar pug; s3: standing for 30-50 minutes, pumping out excess slurry in the mold, and putting into an inflatable bag; s4: inflating the inflatable bag to enable the outer wall of the inflatable bag to be close to the inner wall of the mold; s5: standing the mold and the inflatable bag, completely drying the mud materials, deflating the inflatable bag, and taking out the inflatable bag; s6: removing the mold, trimming, polishing and drying the wine jar rough blank, and finally firing and shaping; the purpose of preparing the wine jar by means of grouting quickly and conveniently is achieved.
Description
Technical Field
The invention relates to the field of wine jar processing equipment, in particular to a manufacturing process for wine jar slip casting.
Background
In the prior art, the wine jar has the following disadvantages in the preparation process, such as high production cost, heavy weight of the product, thick jar wall, long production time, large dust in the production process of pug, and no environmental protection of the glaze inside and outside the wine jar. Common wine jars are generally formed by kneading clay and then sintering.
And an effective way for solving the problems generated in the traditional method type wine jar preparation process when the wine jar is prepared by adopting a grouting mode.
Disclosure of Invention
The invention aims to provide a wine jar slip casting manufacturing process to achieve the purpose of quickly and conveniently preparing a wine jar by using a slip casting mode.
In order to achieve the purpose, the invention adopts the following technical means:
a wine jar slip casting manufacturing process comprises the following steps:
s1: drying the mold, and filling the mold with the wine jar pug;
s2: standing for 30-50 minutes, pumping out redundant slurry in the mold, only leaving the slurry hung in the inner cavity of the mold, and putting into an inflatable bag;
s3: inflating the inflatable bag to enable the outer wall of the inflatable bag to be close to the inner wall of the mold;
s4: standing the mold and the inflatable bag, deflating the inflatable bag after the pug is completely dried, and taking out the inflatable bag;
s5: and (4) dismantling the mold, trimming, polishing and drying the wine jar rough blank, and finally firing and shaping.
Preferably, the mold is an assembled mold, the mold comprises a cylindrical side barrel, a top cover and a bottom plate are detachably mounted at the upper end and the lower end of the side barrel respectively, an inner cavity for filling materials is formed by the side barrel, the top cover and the bottom plate in a surrounding manner, a jar opening channel communicated with the inner cavity is formed in the top cover, and an inflatable bag is placed in the inner cavity;
the filling device is characterized in that the side wall of the inflatable bag is arranged between the inner wall of the side barrel, the top wall of the inflatable bag is arranged between the inner wall of the top cover and the inner wall of the bottom plate under the state of being full of gas, positioning cavities for containing slurry are arranged between the bottom wall of the inflatable bag and the inner wall of the bottom plate, the top end of the inflatable bag is also communicated with a filling part vertically extending out of the jar opening channel, the positioning cavities are also arranged between the outer wall of the filling part and the inner wall of the jar opening channel, the top end of the jar opening channel is coaxially communicated with a limiting pipe, and the inner diameter of the limiting pipe is the same as the outer.
Further, an inflation opening of the inflation bag is arranged at the top end of the filling part.
Furthermore, the top of a side section of thick bamboo is provided with rather than the coaxial first positioning ring groove that sets up, the bottom of top cap is provided with and can imbeds the first positioning ring board of first positioning ring groove, the bottom of a side section of thick bamboo is provided with rather than the coaxial second positioning ring board that sets up, the top surface of bottom plate is provided with and is used for the embedding the second positioning ring groove of second positioning ring board.
Further, the side section of thick bamboo is formed by the coaxial concatenation of a plurality of arcs, the level both ends of arc are provided with vertical limiting plate and spacing groove respectively, adjacent two through one of them between the arc the limiting plate is with another the spacing groove block of arc is connected, the top surface of arc is provided with the annular, the annular encircles and forms first positioning ring groove, the bottom surface of arc sets up the ring plate, the ring plate encircles and forms the second positioning ring plate.
Furthermore, the top cap include with the connecting portion of side section of thick bamboo block, the top coaxial arrangement of connecting portion has the wing portion of round platform type, the wing portion with the hookup location of connecting portion sets up to the arc structural connection.
Furthermore, the bottom plate comprises a connecting ring plate connected with the bottom surface of the side barrel, a receiving plate is mounted on the bottom surface of the connecting ring plate, and the receiving plate is connected with the connecting ring plate through an arc-shaped structure.
In the using process, the invention has the following beneficial effects:
in the process of preparing the wine jar, firstly, after the side barrel, the top cover and the bottom plate are assembled, the assembled mould is filled with pug for preparing the wine jar, after the mould is kept stand for 30-50 minutes, the mud is fully attached to the inside of the mould, redundant mud is pumped out, then the inflatable bag is placed into the side barrel from the opening channel of the jar in an uninflated state, and then the inflatable bag is inflated, so that the inflatable bag is attached to the inner walls of the side barrel, the top cover and the bottom plate, and the inflatable bag plays a role in protecting the pug in the manufacturing process. The drying of stewing again, treat that the mud thoroughly dries up the shaping after, with the gas cell gassing, get rid of the gas cell, progressively demolish top cap, side section of thick bamboo and bottom plate again, can take out slip casting's wine jar promptly, the process of whole slip casting not only can the simple operation like this, simultaneously under the guard action of gas cell, the shaping is effectual, and the finished product wall thickness is even, and it is convenient quick to dismantle the process simultaneously, can increase preparation efficiency by a wide margin.
Drawings
FIG. 1 is a schematic view of the structure of the present invention.
Fig. 2 is a schematic diagram of the explosive structure of the present invention.
Fig. 3 is a schematic view of the structure of the top cover of the present invention.
Fig. 4 is a schematic view of the bottom plate structure of the present invention.
FIG. 5 is a schematic view of the structure of the arc-shaped plate of the side cylinder of the present invention.
Fig. 6 is a first perspective structural diagram of fig. 5.
Wherein, 1-side cylinder, 2-top cover, 3-jar mouth channel, 4-first positioning ring groove, 5-first positioning ring plate, 6-second positioning ring plate, 7-bottom plate, 8-second positioning ring groove, 9-arc plate, 10-limiting plate, 11-limiting groove, 12-ring groove, 13-ring plate, 14-connecting part, 15-wing part, 16-connecting ring plate, 17-bearing plate and 18-limiting pipe.
Detailed Description
In order to make the objects, technical solutions and advantages of the embodiments of the present invention more apparent, the technical solutions of the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings of the embodiments of the present invention, and it is obvious that the described embodiments are some, but not all embodiments of the present invention. The components of embodiments of the present invention generally described and illustrated in the figures herein may be arranged and designed in a wide variety of different configurations.
Thus, the following detailed description of the embodiments of the present invention, presented in the figures, is not intended to limit the scope of the invention, as claimed, but is merely representative of selected embodiments of the invention. All other embodiments, which can be obtained by a person skilled in the art without any inventive step based on the embodiments of the present invention, are within the scope of the present invention.
In addition, the embodiments of the present invention and the features of the embodiments may be combined with each other without conflict.
It should be noted that: like reference numbers and letters refer to like items in the following figures, and thus, once an item is defined in one figure, it need not be further defined and explained in subsequent figures.
In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc. indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, or orientations or positional relationships that the products of the present invention conventionally lay out when in use, or orientations or positional relationships that are conventionally understood by those skilled in the art, which are merely for convenience of describing the present invention and simplifying the description, but do not indicate or imply that the device or element referred to must have a specific orientation, be constructed in a specific orientation, and be operated, and thus, should not be construed as limiting the present invention. Furthermore, the terms "first," "second," and the like are used merely to distinguish one description from another, and are not to be construed as indicating or implying relative importance.
In the description of the present invention, it should also be noted that, unless otherwise explicitly specified or limited, the terms "disposed," "mounted," "connected," and "connected" are to be construed broadly and may, for example, be fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meanings of the above terms in the present invention can be understood in specific cases to those skilled in the art.
Specifically, the wine jar slip casting manufacturing process comprises the following steps:
s1: assembling a mould;
s2: drying the mold, and filling the mold with the wine jar pug;
s3: standing for 30-50 minutes, pumping out excess slurry in the mold, and putting into an inflatable bag;
s4: inflating the inflatable bag to enable the outer wall of the inflatable bag to be close to the inner wall of the mold;
s5: standing the mold and the inflatable bag, completely drying the mud materials, deflating the inflatable bag, and taking out the inflatable bag;
s6: and (4) dismantling the mold, trimming, polishing and drying the wine jar rough blank, and finally firing and shaping.
Referring to fig. 1 specifically, the mold includes a side tube 1, a top cover 2 and a bottom plate 7 are detachably mounted at upper and lower ends of the side tube 1, a jar opening channel 3 communicated with an inner cavity of the side tube 1 is arranged on the top cover 2, and an air inflation bag is placed in the side tube 1;
under the state that the air-filled air bag is full of air, a positioning cavity for containing slurry is arranged between the side wall of the air-filled air bag and the inner wall of the side barrel 1, between the top wall of the air-filled air bag and the inner wall of the top cover 2, between the bottom wall of the air-filled air bag and the inner wall of the bottom plate 7, the top end of the air-filled air bag is also communicated with a filling part vertically extending out of the jar opening channel 3, the positioning cavity is also arranged between the outer wall of the filling part and the inner wall of the jar opening channel 3, the top end of the jar opening channel 3 is coaxially communicated with a limiting pipe 18, and the inner diameter of the limiting pipe 18 is the same.
In the process of preparing the wine jar, firstly, after the side barrel 1, the top cover 2 and the bottom plate 7 are assembled, the assembled mould is filled with pug for preparing the wine jar, after the mould is kept stand for 30-50 minutes, the mud is fully attached in the mould, redundant mud is pumped out, then the inflatable bag is placed into the side barrel 1 from the jar opening channel 3 in an uninflated state, and then the inflatable bag is inflated, so that the inflatable bag is attached to the inner walls of the side barrel 1, the top cover 2 and the bottom plate 7, and the inflatable bag plays a role in protecting the pug in the manufacturing process. The drying of stewing again, treat that the mud material thoroughly dries out the shaping after, with the gas cell gassing, get rid of the gas cell, progressively demolish top cap 2, side section of thick bamboo 1 and bottom plate 7 again, can take out slip casting's wine jar promptly, the process of whole slip casting not only can the simple operation like this, simultaneously under the guard action of gas cell, the shaping is effectual, and the finished product wall thickness is even, and it is convenient quick to dismantle the process simultaneously, can increase preparation efficiency by a wide margin.
Furthermore, the inflation port of the inflation bag is arranged at the top end of the filling part.
Thereby the inflation and deflation process of the inflatable bag is easier to operate.
Further, please refer to fig. 2, fig. 3 and fig. 4, wherein a first positioning ring groove 4 is disposed on the top end of the side tube 1 and is coaxial therewith, a first positioning ring plate 5 embedded in the first positioning ring groove 4 is disposed on the bottom end of the top cover 2, a second positioning ring plate 6 is disposed on the bottom end of the side tube 1 and is coaxial therewith, and a second positioning ring groove 8 for embedding the second positioning ring plate 6 is disposed on the top surface of the bottom plate 7.
Please refer to fig. 5 and fig. 6, the side tube 1 includes arc plates 9 surrounding to form a tube body, vertical limiting plates 10 and limiting grooves 11 are respectively disposed at two horizontal ends of the arc plates 9, two adjacent arc plates 9 are connected to each other by the limiting plate 10 of one of the arc plates 9 being engaged with the limiting groove 11 of the other arc plate 9, a ring groove 12 is disposed on a top surface of the arc plate 9, the ring groove 12 surrounds the first positioning ring groove 4, a ring plate 13 is disposed on a bottom surface of the arc plate 9, and the ring plate 13 surrounds the second positioning ring plate 6.
Furthermore, the side cylinder 1 can be formed by splicing a plurality of layers of arc-shaped plates 9 up and down, specifically, a layer of annular cylinder is formed by coaxially splicing a plurality of arc-shaped plates 9, that is, the annular groove 12 on the top surface of the arc-shaped plate and the annular plate 13 on the bottom surface of the arc-shaped plate can be spliced to form a complete annular groove and a complete annular plate of the annular cylinder respectively, when a plurality of annular cylinders are spliced up and down to form one side cylinder 1, the complete annular plate of the upper annular cylinder is only required to be arranged in the complete annular groove of the lower annular cylinder for splicing, meanwhile, the first positioning annular groove 4 at the topmost end of the side cylinder 1 formed by splicing is used for embedding the baffle cover 2, and the second positioning annular plate 6 at the lowest end of the side cylinder 1 is used;
like this can prepare the high also can have better adaptation of wine jar to whole mould, even if prepare higher wine jar, the mould also can use, certainly, corresponding gas cell need prepare not the gas cell of co-altitude in order to realize letting the gas cell can with the purpose of the mould looks adaptation of co-altitude not.
The top cover 2 includes a connecting portion 14 engaged with the side tube 1, a truncated cone-shaped shoulder portion 15 is coaxially mounted on a top end of the connecting portion 14, and a connecting position between the shoulder portion 15 and the connecting portion 14 is an arc-shaped structure.
Meanwhile, the bottom plate 7 comprises a connecting ring plate 16 connected with the bottom surface of the side barrel 1, a receiving plate 17 is installed on the bottom surface of the connecting ring plate 16, and the receiving plate 17 is connected with a connecting portion 14 of the connecting ring plate 16 in an arc-shaped structure.
Therefore, in the process of combining the side tube 1, the top cover 2, the bottom plate 7 and the arc-shaped plates 9, the combination is formed by buckling in a buckling mode, and the process of disassembling and assembling the whole die becomes more convenient.
Although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that various changes in the embodiments and/or modifications of the invention can be made, and equivalents and modifications of some features of the invention can be made without departing from the spirit and scope of the invention.
Claims (7)
1. A manufacturing process for wine jar slip casting is characterized in that: the method comprises the following steps:
s1: drying the mold, and filling the mold with the wine jar pug;
s2: standing for 30-50 minutes, pumping out redundant slurry in the mold, only leaving the slurry hung in the inner cavity of the mold, and putting into an inflatable bag;
s3: inflating the inflatable bag to enable the outer wall of the inflatable bag to be close to the inner wall of the mold;
s4: standing the mold and the inflatable bag, deflating the inflatable bag after the pug is completely dried, and taking out the inflatable bag;
s5: and (4) dismantling the mold, trimming, polishing and drying the wine jar rough blank, and finally firing and shaping.
2. The wine jar grouting forming manufacturing process according to claim 1, characterized in that: the mold is an assembled mold and comprises a cylindrical side barrel (1), a top cover (2) and a bottom plate (7) are detachably mounted at the upper end and the lower end of the side barrel (1) respectively, an inner cavity for filling materials is formed by the side barrel (1), the top cover (2) and the bottom plate (7) in a surrounding mode, a jar opening channel (3) communicated with the inner cavity is formed in the top cover (2), and an inflatable bag is placed in the inner cavity;
the filling device is characterized in that the side wall of the inflatable bag is located between the inner walls of the side barrel (1), the top wall of the inflatable bag is located between the inner walls of the top cover (2), the bottom wall of the inflatable bag is located between the inner walls of the bottom plate (7), a positioning cavity used for containing slurry is arranged between the inner walls of the bottom plate (7), the top end of the inflatable bag is communicated with a filling portion vertically extending out of the jar opening channel (3), the outer wall of the filling portion is also arranged between the inner walls of the jar opening channel (3), the top end of the jar opening channel (3) is coaxially communicated with a limiting pipe, and the inner diameter of the limiting pipe is the same as the outer diameter of the filling portion in the full-gas state.
3. The wine jar grouting forming manufacturing process according to claim 2, characterized in that: and the inflation port of the inflation bag is arranged at the top end of the filling part.
4. The wine jar grouting forming manufacturing process according to claim 2, characterized in that: the top of a side section of thick bamboo (1) is provided with rather than coaxial first positioning ring groove (4) that sets up, the bottom of top cap (2) is provided with and to inlay first positioning ring board (5) of first positioning ring groove (4), the bottom of a side section of thick bamboo (1) is provided with rather than coaxial second positioning ring board (6) that sets up, the top surface of bottom plate (7) is provided with and is used for the embedding second positioning ring groove (8) of second positioning ring board (6).
5. The wine jar grouting forming manufacturing process according to claim 4, characterized in that: side section of thick bamboo (1) is formed by the coaxial concatenation of a plurality of arcs (9), the level both ends of arc (9) are provided with vertical limiting plate (10) and spacing groove (11) respectively, adjacent two through one of them between arc (9) limiting plate (10) and another limiting groove (11) block of arc (9) is connected, the top surface of arc (9) is provided with annular (12), annular (12) encircle to form first positioning ring groove (4), the bottom surface of arc (9) sets up ring board (13), ring board (13) encircle to form second positioning ring board (6).
6. The wine jar grouting forming manufacturing process according to claim 2, characterized in that: the top cap (2) include with connecting portion (14) of side section of thick bamboo (1) block, the top coaxial arrangement of connecting portion (14) has round platform type's shoulder (15), shoulder (15) with the hookup location of connecting portion (14) sets up to the arc structural connection.
7. The wine jar grouting forming manufacturing process according to claim 2, characterized in that: the bottom plate (7) include with linking crown plate (16) that side section of thick bamboo (1) bottom surface is connected, the bottom surface of linking crown plate (16) is installed and is accepted board (17), accept board (17) with linking crown plate (16) pass through the arc structure and connect.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011019571.1A CN112060278A (en) | 2020-09-24 | 2020-09-24 | Wine jar grouting forming manufacturing process |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202011019571.1A CN112060278A (en) | 2020-09-24 | 2020-09-24 | Wine jar grouting forming manufacturing process |
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| CN112060278A true CN112060278A (en) | 2020-12-11 |
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| CN202011019571.1A Pending CN112060278A (en) | 2020-09-24 | 2020-09-24 | Wine jar grouting forming manufacturing process |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114516138A (en) * | 2022-02-08 | 2022-05-20 | 浙江荣泰电工器材股份有限公司 | Preparation method of conical mica tube |
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| US4171791A (en) * | 1977-03-14 | 1979-10-23 | Duncan Electric Company | Releasable mold for forming a ribbed transformer casing |
| CN102490249A (en) * | 2011-11-30 | 2012-06-13 | 揭阳市英皇陶瓷有限公司 | Forming method of ceramic wine bottle |
| CN202318540U (en) * | 2011-11-30 | 2012-07-11 | 揭阳市英皇陶瓷有限公司 | Ceramic wine bottle standardized mold structure |
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Application publication date: 20201211 |
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