CN103166129A - Package for stably operating negative-ion generator and method of package - Google Patents
Package for stably operating negative-ion generator and method of package Download PDFInfo
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- CN103166129A CN103166129A CN2013101127664A CN201310112766A CN103166129A CN 103166129 A CN103166129 A CN 103166129A CN 2013101127664 A CN2013101127664 A CN 2013101127664A CN 201310112766 A CN201310112766 A CN 201310112766A CN 103166129 A CN103166129 A CN 103166129A
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- generating unit
- anion
- phosphate
- anion generator
- shell
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Abstract
The invention discloses a package for stably operating a negative-ion generator. The package comprises a negative-ion generating unit and a shell, the negative-ion generating unit is arranged in the shell, epoxy grout is injected into the shell, the negative-ion generating unit is dipped in the epoxy grout, the epoxy grout can strengthen current flowing through the negative-ion generating unit, so that the current more smoothly moves, malfunction caused by high-temperature degradation on a negative-ion generator circuit is prevented, negative-ion generating capacity is improved, air and various harmful substances such as mold are purified, immunity is improved, health is promoted, and a living environment is improved.
Description
Technical field
The present invention relates to a kind of encapsulation and method thereof take the stable operation anion generator as purpose, belong to electronic technology field.
Background technology
Anion generator is made of elements such as capacitor, transistor (TR), transformer, resistance and spray points as a kind of device that generates negative aeroion, and is main by being coated in the titanium dioxide (TiO on spray point surface
2) the generation anion.Anion generator usually with the work that links together of the luminous element such as LED lamp, produce a certain amount of anion and provide to indoor between LED lamp light emission period, therefore, also need be furnished with simultaneously the electric supply installation of powering to luminous element and anion generator.And electric supply installation and anion generator are made one, are built in the regulation shell, then with strong ceramic insulator dipping, form the anion generating unit, and be luminous for luminous elements such as LED lamps.Described anion generating unit comprises the anion generator that is made of diode, resistance, transformer and transistor and to the electric supply installation of anion generator and luminous element supply power supply.
Yet, a problem that exists in above-mentioned prior art is, heated up by electricity with luminous element, the electric supply installation all-in-one-piece anion generating unit such as LED lamp, will cause the anion generator parts deteriorated when reaching a high temperature, cause malfunction thereupon, cause anion irregularly to occur.
Summary of the invention
The object of the invention is to the deficiencies in the prior art, a kind of encapsulation and method thereof that can make anion generator stable operation is provided.
For achieving the above object, the present invention is achieved through the following technical solutions:
A kind of encapsulation take the stable operation anion generator as purpose, comprise the anion generating unit that consisted of by anion generator and electric supply installation and the shell of built-in anion generating unit, be injected with the epoxy slurry of dipping anion generating unit in described shell.
Further: described epoxy slurry comprises following preparation process:
1) under normal temperature and pressure, be the sodium hydrogen phosphate (Na of 1:1 with mass ratio
2HPO
412H2O) with tertiary sodium phosphate (Na
3PO
412H2O) mixing and stirring gets phosphate mixt;
2) with the phosphate mixt that makes in step 1) in mass ratio for after 2:3 and deionized water mixing and stirring, dried under 65～85 ℃ 40～80 minutes, obtain the phosphate mixt powder;
3) with step 2) in the phosphate mixt powder and the calcium silicates that make get phosphate-calcium silicates mixture for 2:8～3:7 mixing and stirring in mass ratio;
4) under normal temperature and pressure, with the phosphate that makes in step 3)-calcium silicates mixture and high-voltage epoxy resin, alkaline curing agent 0.2～0.5:1:0.1～0.2 mixing and stirring in mass ratio, obtain epoxy slurry.
Preferably: the high-voltage epoxy resin described in step 4) is: bisphenol A epoxide resin.
Preferably: the alkaline curing agent described in step 4) is: modified amine curing agent.
A kind of method for packing take the stable operation anion generator as purpose comprises following steps:
S1: prepare the anion generating unit, comprise the anion generator that is consisted of by diode, resistance, transformer and transistor T R, and to the electric supply installation of anion generator and the power supply of LED lamp;
S2: the anion generating unit is placed in shell, and fully is exposed to power supply terminal and spray point outside shell;
S3: inject epoxy slurry in shell, make epoxy slurry fully flood the anion generating unit, epoxy slurry becomes one with the anion generating unit after hardening through 2～4h, realizes encapsulation.
Compared with prior art, beneficial effect of the present invention is, the epoxy slurry that injects in the anion generator shell, the electric current of the anion generating unit of strengthening flowing through, electric current is moved more smooth and easy, prevent the deteriorated caused misoperation of the high temperature that occurs on the anion generator circuit, improve anion-generating capacity, therefore energy occurrence temperature, uniform anion, purify air and the various harmful substances such as mould, improve immunity, promotion health is bettered people's living environment.
Description of drawings
Fig. 1 shows the circuit diagram of anion generating unit;
Fig. 2 shows the encapsulating structure figure of anion generating unit;
Fig. 3 shows packaging technology flow process of the present invention.
Embodiment
Below in conjunction with accompanying drawing, the specific embodiment of the present invention is described further.
As shown in Figure 1: be installed on the LED lamp and be comprised of anion generator 1 and electric supply installation 3 as the anion generating unit on the lamp assembly of light emitting source, described anion generator 1 is made of diode, resistance, transformer and transistor T R; Described electric supply installation 3 can be to anion generator and the power supply of LED lamp.
Accompanying drawing 2 is the encapsulating structure figure of anion generating unit, as shown in Figure 2, the output of electric supply installation 3 forms direct current LED power supply terminal 4, and the direct current of its generation can directly put on anion generator 1, puts on simultaneously on LED lamp (not shown) and makes it luminous.The output of anion generator 1 disposes spray point 2, and described spray point 2 produces anion by the TiO2 of its surface-coated.Be marked with the epoxy slurry 6 that can flood the anion generating unit in the shell 5 of the anion generating unit of built-in anion generator and electric supply installation.The characteristics of this encapsulation are, the spray point 2 of anion generator 1 is exposed, be used for also being exposed to the outside to the power supply terminal 4 of LED lamp power supply, and epoxy slurry 6 has covered anion generator 1 and electric supply installation 3, therefore only have epoxy slurry 6 to be exposed to the outside, therefore can prevent the deteriorated caused misoperation of the high temperature that occurs on the anion generator circuit, improve anion-generating capacity.
Encapsulation flow process of the present invention comprises following steps as shown in Figure 3:
S1: prepare the anion generating unit, comprise the anion generator 1 that is consisted of by diode, resistance, transformer and transistor T R, and to the electric supply installation 3 of anion generator 1 and the power supply of LED lamp;
S2: the anion generating unit is placed in shell 5, and fully is exposed to power supply terminal 4 and spray point 2 outside shell;
S3: to the interior injection epoxy slurry 6 of shell 5, make epoxy slurry fully flood the anion generating unit, epoxy slurry becomes one with the anion generating unit after hardening through 3h, realizes encapsulation.
The preparation of embodiment 1 epoxy slurry
1) under normal temperature and pressure, with the sodium hydrogen phosphate (Na of mass ratio 1:1
2HPO
412H2O) with tertiary sodium phosphate (Na
3PO
412H2O) mixing and stirring gets phosphate mixt;
2) phosphate mixt that makes in step 1) in mass ratio after 2:3 and deionized water mixing and stirring, is dried 60min under 75 ℃, obtain the phosphate mixt powder;
3) with step 2) in the phosphate mixt powder that makes and calcium silicates in mass ratio the 2:8 mixing and stirring get phosphate-calcium silicates mixture;
4) under normal temperature and pressure, the phosphate that makes in step 3)-calcium silicates mixture and bisphenol A epoxide resin E-44, curing agent by T-31 mass ratio 0.3:1:0.1 mixing and stirring, are obtained epoxy slurry.
The preparation of embodiment 2 epoxy slurries
1) under normal temperature and pressure, with the sodium hydrogen phosphate (Na of mass ratio 1:1
2HPO
412H2O) with tertiary sodium phosphate (Na
3PO
412H2O) mixing and stirring gets phosphate mixt;
2) phosphate mixt that makes in step 1) in mass ratio after 2:3 and deionized water mixing and stirring, is dried 80min under 65 ℃, obtain the phosphate mixt powder;
3) with step 2) in the phosphate mixt powder that makes and calcium silicates in mass ratio the 3:7 mixing and stirring get phosphate-calcium silicates mixture;
4) under normal temperature and pressure, with the phosphate that makes in step 3)-calcium silicates mixture and bisphenol A epoxide resin E-42, modified amine curing agent SK-302 0.2:1:0.2 mixing and stirring in mass ratio, obtain epoxy slurry.
The preparation of embodiment 3 epoxy slurries
1) under normal temperature and pressure, with the sodium hydrogen phosphate (Na of mass ratio 1:1
2HPO
412H2O) with tertiary sodium phosphate (Na
3PO
412H2O) mixing and stirring gets phosphate mixt;
2) phosphate mixt that makes in step 1) in mass ratio after 2:3 and deionized water mixing and stirring, is dried 40min under 85 ℃, obtain the phosphate mixt powder;
3) with step 2) in the phosphate mixt powder that makes and calcium silicates in mass ratio the 1:3 mixing and stirring get phosphate-calcium silicates mixture;
4) under normal temperature and pressure, with the phosphate that makes in step 3)-calcium silicates mixture and bisphenol A epoxide resin E-06, modified amine curing agent 593 0.5:1:0.2 mixing and stirring in mass ratio, obtain epoxy slurry.
Specific embodiment described in the invention only is used for the detailed description to the specific implementation process of the encapsulation of this anion generator and method thereof, rather than to the concrete restriction of this anion generator encapsulation.Any modification and improvement that this product is carried out, the substituting and using of similar or close material in the scope of the claims or category all belongs to scope of patent protection of the present invention.
Claims (5)
1. encapsulation take the stable operation anion generator as purpose, comprise the anion generating unit that consisted of by anion generator and electric supply installation and the shell of built-in anion generating unit, it is characterized in that: the epoxy slurry that is injected with dipping anion generating unit in described shell.
2. a kind of encapsulation take the stable operation anion generator as purpose according to claim 1, it is characterized in that: described epoxy slurry comprises following preparation process:
1) under normal temperature and pressure, be the sodium hydrogen phosphate (Na of 1:1 with mass ratio
2HPO
412H2O) with tertiary sodium phosphate (Na
3PO
412H2O) mixing and stirring gets phosphate mixt;
2) with the phosphate mixt that makes in step 1) in mass ratio for after 2:3 and deionized water mixing and stirring, dried under 65～85 ℃ 40～80 minutes, obtain the phosphate mixt powder;
3) with step 2) in the phosphate mixt powder and the calcium silicates that make get phosphate-calcium silicates mixture for 2:8～3:7 mixing and stirring in mass ratio;
4) under normal temperature and pressure, with the phosphate that makes in step 3)-calcium silicates mixture and high-voltage epoxy resin, alkaline curing agent 0.2～0.5:1:0.1～0.2 mixing and stirring in mass ratio, obtain epoxy slurry.
3. a kind of encapsulation take the stable operation anion generator as purpose according to claim 2, it is characterized in that: the high-voltage epoxy resin described in step 4) is: bisphenol A epoxide resin.
4. a kind of encapsulation take the stable operation anion generator as purpose according to claim 2, it is characterized in that: the alkaline curing agent described in step 4) is: modified amine curing agent.
5. method for packing take the stable operation anion generator as purpose is characterized in that: comprise following steps:
S1: prepare the anion generating unit, comprise the anion generator that is consisted of by diode, resistance, transformer and transistor T R, and to the electric supply installation of anion generator and the power supply of LED lamp;
S2: the anion generating unit is placed in shell, and fully is exposed to power supply terminal and spray point outside shell;
S3: inject epoxy slurry in shell, make epoxy slurry fully flood the anion generating unit, epoxy slurry becomes one with the anion generating unit after hardening through 2～4h, realizes encapsulation.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310112766.4A CN103166129B (en) | 2013-04-02 | 2013-04-02 | Package for stably operating negative-ion generator and method of package |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310112766.4A CN103166129B (en) | 2013-04-02 | 2013-04-02 | Package for stably operating negative-ion generator and method of package |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN103166129A true CN103166129A (en) | 2013-06-19 |
| CN103166129B CN103166129B (en) | 2014-06-18 |
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ID=48588980
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201310112766.4A Expired - Fee Related CN103166129B (en) | 2013-04-02 | 2013-04-02 | Package for stably operating negative-ion generator and method of package |
Country Status (1)
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| CN (1) | CN103166129B (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107575422A (en) * | 2017-09-22 | 2018-01-12 | 杭州江南电机股份有限公司 | A kind of disinfection cabinet special fan |
Citations (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS6490214A (en) * | 1987-10-01 | 1989-04-06 | Mitsui Petrochemical Ind | Purification of epoxy resin |
| JP2003168541A (en) * | 2001-11-29 | 2003-06-13 | Denso Corp | Negative ion generator for vehicles |
| CN1466253A (en) * | 2002-06-25 | 2004-01-07 | 株式会社丰田中央研究所 | Anion generator |
| JP2004091254A (en) * | 2002-08-30 | 2004-03-25 | Gantan Beauty Ind Co Ltd | Negative ion generator, its manufacturing process and composition for molding the negative ion generator |
| JP2005019723A (en) * | 2003-06-26 | 2005-01-20 | Rb Controls Co | Electronic device and its manufacturing method |
| CN2796198Y (en) * | 2005-04-30 | 2006-07-12 | 毛林贵 | Micro negative ion generator |
| CN201360100Y (en) * | 2008-07-31 | 2009-12-09 | 夏普株式会社 | Ion generator and electrical appliance |
| CN201478694U (en) * | 2009-08-27 | 2010-05-19 | 山东金泽尔工贸有限公司 | Air ion generator |
| CN202084781U (en) * | 2011-05-27 | 2011-12-21 | 李朗華 | Kation anion generator |
-
2013
- 2013-04-02 CN CN201310112766.4A patent/CN103166129B/en not_active Expired - Fee Related
Patent Citations (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS6490214A (en) * | 1987-10-01 | 1989-04-06 | Mitsui Petrochemical Ind | Purification of epoxy resin |
| JP2003168541A (en) * | 2001-11-29 | 2003-06-13 | Denso Corp | Negative ion generator for vehicles |
| CN1466253A (en) * | 2002-06-25 | 2004-01-07 | 株式会社丰田中央研究所 | Anion generator |
| JP2004091254A (en) * | 2002-08-30 | 2004-03-25 | Gantan Beauty Ind Co Ltd | Negative ion generator, its manufacturing process and composition for molding the negative ion generator |
| JP2005019723A (en) * | 2003-06-26 | 2005-01-20 | Rb Controls Co | Electronic device and its manufacturing method |
| CN2796198Y (en) * | 2005-04-30 | 2006-07-12 | 毛林贵 | Micro negative ion generator |
| CN201360100Y (en) * | 2008-07-31 | 2009-12-09 | 夏普株式会社 | Ion generator and electrical appliance |
| CN201478694U (en) * | 2009-08-27 | 2010-05-19 | 山东金泽尔工贸有限公司 | Air ion generator |
| CN202084781U (en) * | 2011-05-27 | 2011-12-21 | 李朗華 | Kation anion generator |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107575422A (en) * | 2017-09-22 | 2018-01-12 | 杭州江南电机股份有限公司 | A kind of disinfection cabinet special fan |
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| Publication number | Publication date |
|---|---|
| CN103166129B (en) | 2014-06-18 |
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