CN103163221A - Detection device for large objects - Google Patents
Detection device for large objects Download PDFInfo
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- CN103163221A CN103163221A CN2013100563670A CN201310056367A CN103163221A CN 103163221 A CN103163221 A CN 103163221A CN 2013100563670 A CN2013100563670 A CN 2013100563670A CN 201310056367 A CN201310056367 A CN 201310056367A CN 103163221 A CN103163221 A CN 103163221A
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- ultrasonic flaw
- detection device
- probe
- detecting device
- sized object
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Abstract
The invention discloses a detection device for large objects, and relates to the detection device. The detection device for the large objects comprises a machine frame, driving rollers, steel slab support frames, the large detected objects, an ultrasonic flaw detection device, a host and a probe. A plurality of driving rollers are arranged on the machine frame. The steel slab support frames are arranged above the driving rollers. The large detected objects are arranged on the steel slab support frames. The ultrasonic flaw detection device is arranged around the large detected objects and is connected with the large detected objects through the probe. The ultrasonic flaw detection device is further connected with the host. The detection device facilitates detection on the large objects, detection accuracy is high, defective products can be conveniently and timely produced again, and a rate of finished products is greatly improved.
Description
Technical field
What the present invention relates to is a kind of pick-up unit, is specifically related to a kind of large-sized object pick-up unit.
Background technology
Factory is all generally to detect by the artificial visually examine to the defects detection of some large-scale workpieces at present, but the workpiece kind that factory produces every day is a lot, can cause visual fatigue after of long duration, and manual detection easily causes flase drop, cause substandard product to be sneaked in specification product; The large-scale instrument that also has is to take by camera to import computer into again and carry out analyzing and testing, still can not in time find online like this, in time does over again, and operates cumbersome.
Summary of the invention
For the deficiency that exists on prior art, the present invention seeks to be to provide a kind of large-sized object pick-up unit, the convenient large-sized object that detects, accuracy of detection is high, is convenient in time faulty goods be done over again, and has greatly improved yield rate.
To achieve these goals, the present invention realizes by the following technical solutions: a kind of large-sized object pick-up unit, comprise frame, live-roller, steel billet bracing frame, large-scale detected material, ultrasonic flaw detecting device, main frame and probe, be provided with a plurality of live-rollers on frame, the live-roller top is provided with the steel billet bracing frame, be provided with large-scale detected material on the steel billet bracing frame, be provided with ultrasonic flaw detecting device around large-scale detected material, ultrasonic flaw detecting device is connected with large-scale detected material by probe, and ultrasonic flaw detecting device also is connected with main frame.
According to above-mentioned a kind of large-sized object pick-up unit, wherein, described ultrasonic flaw detecting device comprises ultrasonic transmitter, echo receiver and signal picker, and ultrasonic transmitter is connected with probe, probe is connected with echo receiver, and echo receiver is connected with signal picker.
According to above-mentioned a kind of large-sized object pick-up unit, wherein, described main frame comprises CPU processor, digital signal processor, display and warning device, the CPU processor is connected with signal picker, digital signal processor and warning device respectively, and digital signal processor also is connected with display.
According to above-mentioned a kind of large-sized object pick-up unit, wherein, described display is LCD display, but the real defect waveform be convenient in time analyze the steel billet defect problem, be convenient in time improve.
At first the present invention is sent to assigned address by live-roller with large-scale detected material, then by ultrasonic flaw detecting device, its surface imperfection is detected, testing result is delivered to the CPU processor and is analyzed, if there is the defective that to do over again, can report to the police by warning device and do over again, but and display real defect waveform, thereby make it do over again better, use convenient.
The convenient large-sized object that detects of the present invention, accuracy of detection is high, is convenient in time faulty goods be done over again, and has greatly improved yield rate.
Description of drawings
Describe the present invention in detail below in conjunction with the drawings and specific embodiments;
Fig. 1 is structural representation of the present invention;
Fig. 2 is the structured flowchart of ultrasonic flaw detecting device in the present invention.
Embodiment
For technological means, creation characteristic that the present invention is realized, reach purpose and effect is easy to understand, below in conjunction with embodiment, further set forth the present invention.
With reference to Fig. 1-2, this embodiment is by the following technical solutions: a kind of large-sized object pick-up unit, comprise frame 1, live-roller 2, steel billet bracing frame 3, large-scale detected material 4, ultrasonic flaw detecting device 5, main frame 6 and pop one's head in 7, be provided with a plurality of live-rollers 2 on frame 1, live-roller 2 tops are provided with steel billet bracing frame 3, be provided with large-scale detected material 4 on steel billet bracing frame 3, be provided with ultrasonic flaw detecting device 5 around large-scale detected material 4, ultrasonic flaw detecting device 5 is connected with large-scale detected material 4 by probe 7, and ultrasonic flaw detecting device 5 also is connected with main frame 6.
It should be noted that described ultrasonic flaw detecting device 5 comprises ultrasonic transmitter 51, echo receiver 52 and signal picker 53, ultrasonic transmitter 51 is connected with probe 7, and probe 7 is connected with echo receiver 52, and echo receiver 52 is connected with signal picker 53.
It should be noted that, described main frame 6 comprises CPU processor 61, digital signal processor 62, display 63 and warning device 64, CPU processor 61 is connected with signal picker 53, digital signal processor 62 and warning device 64 respectively, and digital signal processor 62 also is connected with display 63.
In addition, described display 63 is LCD display, but the real defect waveform be convenient in time analyze the steel billet defect problem, be convenient in time improve.Also be provided with a plurality of usb communication interfaces on described main frame 1, can realize itself and external unit high-speed communication.
This embodiment is passed through the ultrasonic reflections defective waveform, thereby shows by computer for analysis again, and finally reach a conclusion, alerting signal is sent in the meeting that need to do over again, in time does over again.
This embodiment adopts the Ultrasonic Detection large-sized object, has the characteristics such as data processing speed is fast, accuracy is high, hommization, has used the USB interface chip, realizes the high-speed communication of PC and peripherals.Detect large-sized object by ultrasonic probe very convenient quick, the sensitivity of system and resolving power are all very high, have realized the intelligent automation detection, have greatly improved the production testing efficient of enterprise.
The convenient large-sized object that detects of this embodiment, accuracy of detection is high, is convenient in time faulty goods be done over again, and has greatly improved yield rate.
Above demonstration and described ultimate principle of the present invention and principal character and advantage of the present invention.The technician of the industry should understand; the present invention is not restricted to the described embodiments; that describes in above-described embodiment and instructions just illustrates principle of the present invention; without departing from the spirit and scope of the present invention; the present invention also has various changes and modifications, and these changes and improvements all fall in the claimed scope of the invention.The claimed scope of the present invention is defined by appending claims and equivalent thereof.
Claims (5)
1. large-sized object pick-up unit, it is characterized in that, comprise frame (1), live-roller (2), steel billet bracing frame (3), large-scale detected material (4), ultrasonic flaw detecting device (5), main frame (6) and probe (7, be provided with a plurality of live-rollers (2) on frame (1), live-roller (2) top is provided with steel billet bracing frame (3), be provided with large-scale detected material (4) on steel billet bracing frame (3), large-scale detected material (4) is provided with ultrasonic flaw detecting device (5) on every side, ultrasonic flaw detecting device (5) is connected with large-scale detected material (4) by probe (7), ultrasonic flaw detecting device (5) also is connected with main frame (6).
2. a kind of large-sized object pick-up unit according to claim 1, it is characterized in that, described ultrasonic flaw detecting device (5) comprises ultrasonic transmitter (51), echo receiver (52) and signal picker (53), ultrasonic transmitter (51) is connected with probe (7), probe (7) is connected with echo receiver (52), and echo receiver (52) is connected with signal picker (53).
3. a kind of large-sized object pick-up unit according to claim 1, it is characterized in that, described main frame (6) comprises CPU processor (61), digital signal processor (62), display (63) and warning device (64), CPU processor (61) is connected with signal picker (53), digital signal processor (62) and warning device (64) respectively, and digital signal processor (62) also is connected with display (63).
4. a kind of large-sized object pick-up unit according to claim 1, is characterized in that, described display (63) is LCD display.
5. a kind of large-sized object pick-up unit according to claim 1, is characterized in that, also is provided with a plurality of usb communication interfaces on described main frame (1).
Priority Applications (1)
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CN2013100563670A CN103163221A (en) | 2013-02-22 | 2013-02-22 | Detection device for large objects |
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CN2013100563670A CN103163221A (en) | 2013-02-22 | 2013-02-22 | Detection device for large objects |
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CN2013100563670A Pending CN103163221A (en) | 2013-02-22 | 2013-02-22 | Detection device for large objects |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN106225454A (en) * | 2016-08-24 | 2016-12-14 | 桂林浩新科技服务有限公司 | A kind of auto-parts baking box that can detect a flaw |
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CN1067967A (en) * | 1992-06-02 | 1993-01-13 | 柳州钢铁厂 | The method of the online UT (Ultrasonic Testing) of hot rolled steel plate |
CN1185837A (en) * | 1996-03-28 | 1998-06-24 | 三菱电机株式会社 | Supersonic flaw detector and its method |
CN201503419U (en) * | 2009-09-05 | 2010-06-09 | 湖北新冶钢有限公司 | Transmission device used for ultrasonic detection of large-size steel ferrule finished products |
CN101949896A (en) * | 2010-08-10 | 2011-01-19 | 昆山华得宝检测技术设备有限公司 | Ultrasonic probe assembly and roll ultrasonic detection device using same |
CN201716298U (en) * | 2010-05-28 | 2011-01-19 | 常州市联谊特种不锈钢管有限公司 | Steel tube ultrasonic flaw detection device |
JP2012177685A (en) * | 2011-02-04 | 2012-09-13 | Jfe Steel Corp | Ultrasonic flaw detection method, ultrasonic flaw detection device, and pipe material manufacturing method |
JP2012242160A (en) * | 2011-05-17 | 2012-12-10 | Jfe Steel Corp | Ultrasonic flaw detection method of welded steel pipe |
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2013
- 2013-02-22 CN CN2013100563670A patent/CN103163221A/en active Pending
Patent Citations (7)
Publication number | Priority date | Publication date | Assignee | Title |
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CN1067967A (en) * | 1992-06-02 | 1993-01-13 | 柳州钢铁厂 | The method of the online UT (Ultrasonic Testing) of hot rolled steel plate |
CN1185837A (en) * | 1996-03-28 | 1998-06-24 | 三菱电机株式会社 | Supersonic flaw detector and its method |
CN201503419U (en) * | 2009-09-05 | 2010-06-09 | 湖北新冶钢有限公司 | Transmission device used for ultrasonic detection of large-size steel ferrule finished products |
CN201716298U (en) * | 2010-05-28 | 2011-01-19 | 常州市联谊特种不锈钢管有限公司 | Steel tube ultrasonic flaw detection device |
CN101949896A (en) * | 2010-08-10 | 2011-01-19 | 昆山华得宝检测技术设备有限公司 | Ultrasonic probe assembly and roll ultrasonic detection device using same |
JP2012177685A (en) * | 2011-02-04 | 2012-09-13 | Jfe Steel Corp | Ultrasonic flaw detection method, ultrasonic flaw detection device, and pipe material manufacturing method |
JP2012242160A (en) * | 2011-05-17 | 2012-12-10 | Jfe Steel Corp | Ultrasonic flaw detection method of welded steel pipe |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN106225454A (en) * | 2016-08-24 | 2016-12-14 | 桂林浩新科技服务有限公司 | A kind of auto-parts baking box that can detect a flaw |
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Application publication date: 20130619 |