CN205280603U - Many module integration detecting system of video, supersound and vortex - Google Patents

Many module integration detecting system of video, supersound and vortex Download PDF

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Publication number
CN205280603U
CN205280603U CN201520975813.2U CN201520975813U CN205280603U CN 205280603 U CN205280603 U CN 205280603U CN 201520975813 U CN201520975813 U CN 201520975813U CN 205280603 U CN205280603 U CN 205280603U
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China
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module
eddy current
video
ultrasonic
current inspection
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刘慧�
林俊明
刘战捷
周双锋
徐丽霞
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Beijing Satellite Manufacturing Factory Co Ltd
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Beijing Satellite Manufacturing Factory Co Ltd
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Abstract

The utility model discloses a many module integration detecting system of video, supersound and vortex, comprises a processo, the ultrasonic testing module, the eddy current inspection module, video detection module and storage transport module, an ultrasonic testing module for detecting work piece internal defect, an eddy current inspection module for detecting the workpiece surface defect, a storage transport module all be connected with the treater for observing the video detection module of work piece fine structure with be used for preserving test data, a video detection module connects for detecting work piece internal defect's ultrasonic testing module and the eddy current inspection module that is used for detecting the workpiece surface defect respectively with be used for observing the work piece fine structure. The utility model discloses video detection module, supersound detection module and vortex detection module, every detection module all can carry out detection achievement or carry out detection achievement with the mode of arbitrary combination alone, the hourglass that has reduced the measured workpiece examine with the false retrieval probability.

Description

A kind of video, ultrasonic and eddy current multimode integrated detection system
Technical field
The utility model relates to a kind of video, ultrasonic and eddy current multimode integrated detection system, belongs to nondestructive detection system technical field.
Background technology
In industrial nondestructive testing technology, the general test set used all only has single function, examined workpiece can only be implemented a kind of detection method, and often kind of detection method has its limitation, as ultrasonic test has blind area on the surface of detection faces and nearly surface, eddy current inspection is insensitive etc. to the defect of test specimen inside, and single detection method cannot realize comprehensive comprehensive detection of the various defect of examined workpiece, and this just needs the integrated work of multiple detection method.
Existing market have by equipment that two kinds of detection techniques such as ultrasonic, eddy current are integrated in one, but for complex part, the particularly detection workpiece in running status, by the restriction of position and space size, often it is not easy observe or its surface appearance detected, there is the phenomenon of missing inspection in the defect on surface, dirt settling may cause erroneous judgement.
In addition, when common integrated detection system switches, after needing to exit current system, reenter new detection system, and ultrasonic, eddy current and video detection system function are carried out integration by optimizing by the utility model, not exiting the direct switching carrying out multimode detection under system state, the use of various detection method in testing process can be facilitated, it is possible to carry out judging fast and assessment to the detection case of different positions.
Practical novel content
Technology of the present utility model is dealt with problems and is: overcome the deficiencies in the prior art, the utility model provides a kind of video, ultrasonic and eddy current multimode integrated detection system, various detection module can be switched fast, carry out single detection module work or the operating mode of multiple detection module arbitrary combination.
Technical solution of the present utility model is:
A kind of video, ultrasonic and eddy current multimode integrated detection system, comprise treater, ultrasonic test module, eddy current inspection module, video detection module and storage transmission module, for detect inside workpiece defect ultrasonic test module, for detect Surface Flaw eddy current inspection module, for observe workpiece fine structure video detection module and for preserve test data storage transmission module be all connected with treater; For detecting the ultrasonic test module of inside workpiece defect and be connected respectively with for observing the video detection module of workpiece fine structure for detecting the eddy current inspection module of Surface Flaw.
After start, select ultrasonic test module or eddy current inspection module, after entering ultrasonic test module or eddy current inspection module, select ultrasonic test technique or eddy current inspection technique, determine ultrasonic parameter or eddy current parameter subsequently, proceed to ultrasonic test interface or eddy current inspection interface, interface has waveform display, parameters and function adjustment select menu and button, by storing transmission module recording detection data in testing process; If testing process needs Real Time Observation, switch to video detection module by treater, it may also be useful to video probe detection workpiece corresponding position also shows image in real time, complete to switch back original detection module after video detects, proceed detection; After detection work completes, the detection record in storage transmission module can transfer to detection data and assess on other equipment.
At above-mentioned a kind of video, ultrasonic with in eddy current multimode integrated detection system, treater comprises waveform generator, change-over switch, high-speed a/d collector, processing unit FRGA, processing unit ARM9 and image display panel, the output terminal of waveform generator is connected with the input terminus of ultrasonic test module and eddy current inspection module respectively, the output terminal of ultrasonic test module and eddy current inspection module is connected with the input terminus of change-over switch, the output terminal of change-over switch and video detection module is connected with high-speed a/d collector input terminus, the output terminal of high-speed a/d collector is connected with the input terminus of processing unit FRGA, the output terminal of processing unit FRGA is connected with the input terminus of processing unit ARM9, the output terminal of processing unit ARM9 is connected with the input terminus of image display panel and storage transmission module, waveform generator sends signal to eddy current inspection module and video detection module, feedback signal reaches change-over switch, it is switched to video detection module, the detection signal of video detection module reaches high-speed a/d collector, after treated unit F RGA is converted into numerary signal, enter processing unit ARM9 to be converted into figure image signal and be kept at and store in transmission module, then figure image signal is reached image display panel.
In above-mentioned a kind of video, ultrasonic and eddy current multimode integrated detection system, treater adopts dsp processor or arm processor.
In above-mentioned a kind of video, ultrasonic and eddy current multimode integrated detection system, store transmission module and adopt changeable wireless and wire transmission mode.
The utility model useful effect compared with prior art is:
1, the utility model treater adopts dsp processor or arm processor, and dsp processor is without operating system, and function is simple and direct, reliability height; Arm processor is powerful, the inside emulator containing debugging channel, chip instruction and data cache, supports the external conputer controlled process of netting twine.
2, the utility model video detection module, ultrasonic test module and eddy current inspection module, each detection module all can carry out separately detection work or carry out detection work in the way of arbitrary combination, reduces missing inspection and the false detection probability of tested workpiece.
3, the utility model stores transmission module and adopts changeable wireless and wire transmission mode, is convenient to field work data recording field and stores.
4, the utility model ultrasonic test module, eddy current inspection module can carry out directly switching fast with video detection module, thus improve detection efficiency.
Accompanying drawing explanation
Fig. 1 is the utility model workflow diagram
Fig. 2 is the utility model treater workflow diagram
Fig. 3 is the utility model ultrasonic test module work schema
Fig. 4 is the utility model eddy current inspection module work schema
Fig. 5 is the utility model video detection module workflow diagram
Fig. 6 is that the utility model stores transmission module workflow diagram
Embodiment
Illustrate below in conjunction with accompanying drawing and with specific embodiment, the utility model be further described:
As shown in Figure 1, a kind of video, ultrasonic and eddy current multimode integrated detection system, comprise treater, ultrasonic test module, eddy current inspection module, video detection module and storage transmission module, for detect inside workpiece defect ultrasonic test module, for detect Surface Flaw eddy current inspection module, for observe workpiece fine structure video detection module and for preserve test data storage transmission module be all connected with treater; For detecting the ultrasonic test module of inside workpiece defect and be connected respectively with for observing the video detection module of workpiece fine structure for detecting the eddy current inspection module of Surface Flaw.
As shown in Figure 2, treater comprises waveform generator, change-over switch, high-speed a/d collector, processing unit FRGA, processing unit ARM9 and image display panel; The output terminal of waveform generator is connected with the input terminus of ultrasonic test module and eddy current inspection module respectively, the output terminal of ultrasonic test module and eddy current inspection module is connected with the input terminus of change-over switch, the output terminal of change-over switch and video detection module is connected with high-speed a/d collector input terminus, the output terminal of high-speed a/d collector is connected with the input terminus of processing unit FRGA, the output terminal of processing unit FRGA is connected with the input terminus of processing unit ARM9, and the output terminal of processing unit ARM9 is connected with the input terminus of image display panel and storage transmission module; Waveform generator sends signal to ultrasonic test module and eddy current inspection module, feedback signal reaches change-over switch, it is switched to video detection module, the detection signal of video detection module reaches high-speed a/d collector, after treated unit F RGA is converted into numerary signal, enter processing unit ARM9 to be converted into figure image signal and be kept at and store in transmission module, then figure image signal is reached image display panel.
As shown in Figure 3, ultrasonic test module comprises ultrasonic test technique, ultrasonic test parameter, ultrasonic test interface, wave test interface, menu key, file stores and transmission is arranged, other is arranged and detect parameters is arranged; After ultrasonic test process choice, setting ultrasonic test parameter also enters ultrasonic test interface and wave test interface, menu key, detect parameters setting, other setting, file and transport interface is selected.
As shown in Figure 4, eddy current inspection module comprises detect parameters setting, other setting, file storage and transmission setting, eddy current inspection technique, eddy current inspection parameter, eddy current inspection interface, detection function, analytic function and warning device; After eddy current inspection process choice, setting eddy current inspection parameter and enter that detect parameters is arranged by eddy current inspection interface, other is arranged, file and transport interface, detection function, analytic function, warning device selected.
As shown in Figure 5, video detection module comprises video image simulator, file stores and transmission is arranged, video port switch; After opening video port switch, by video image simulator, the real time data of ultrasonic test module or eddy current inspection module is kept at file and stores and during transmission arranges.
As shown in Figure 6, store transmission module, comprise ripple image simulator and data output port switch frequently; The processing unit ARM9 of the treated device of data retained in ultrasonic test module, eddy current inspection module and video detection module is kept at and stores in transmission module, after through ripple, image simulator processes frequently, open data output port switch, send data to and other equipment is assessed.
Principle of work of the present utility model is:
For detecting the ultrasonic test module of inside workpiece defect and realize single or parallel operating mode for detecting the eddy current inspection module of Surface Flaw by treater; If testing process needs Real Time Observation, then the waveform generator of treater sends signal to ultrasonic test module and eddy current inspection module, feedback signal reaches change-over switch, it is switched to video detection module, the detection data of video detection module reach high-speed a/d collector, after treated unit F RGA is converted into numerary signal, enters processing unit ARM9 and it is converted into figure image signal and is kept at and stores in transmission module, then figure image signal is reached image display panel; Complete to switch back original detection module after video detects, proceed detection; Detection record in storage transmission module can transfer to detection data and assess on other equipment.
The content not described in detail in the utility model specification sheets is known to the skilled person technology.

Claims (4)

1. a video, ultrasonic and eddy current multimode integrated detection system, it is characterized in that: comprise treater, ultrasonic test module, eddy current inspection module, video detection module and storage transmission module, for detecting the ultrasonic test module of inside workpiece defect, for detecting the eddy current inspection module of Surface Flaw, for observing the video detection module of workpiece fine structure and be all connected with treater for preserving the storage transmission module of test data, for detecting the ultrasonic test module of inside workpiece defect and be connected respectively with for observing the video detection module of workpiece fine structure for detecting the eddy current inspection module of Surface Flaw.
2. a kind of video according to claim 1, ultrasonic and eddy current multimode integrated detection system, it is characterized in that: described treater comprises waveform generator, change-over switch, high-speed a/d collector, processing unit FRGA, processing unit ARM9 and image display panel, the output terminal of waveform generator is connected with the input terminus of ultrasonic test module and eddy current inspection module respectively, the output terminal of ultrasonic test module and eddy current inspection module is connected with the input terminus of change-over switch, the output terminal of change-over switch and video detection module is connected with high-speed a/d collector input terminus, the output terminal of high-speed a/d collector is connected with the input terminus of processing unit FRGA, the output terminal of processing unit FRGA is connected with the input terminus of processing unit ARM9, the output terminal of processing unit ARM9 is connected with the input terminus of image display panel and storage transmission module.
3. a kind of video, ultrasonic and eddy current multimode integrated detection system according to claim 1, it is characterised in that: described treater adopts dsp processor or arm processor.
4. a kind of video, ultrasonic and eddy current multimode integrated detection system according to claim 1, it is characterised in that: described storage transmission module adopts changeable wireless and wire transmission mode.
CN201520975813.2U 2015-11-30 2015-11-30 Many module integration detecting system of video, supersound and vortex Active CN205280603U (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107727660A (en) * 2017-10-13 2018-02-23 浙江树人学院 Rail surface defects detecting system and method based on machine vision and impulse eddy current
CN111948211A (en) * 2020-06-16 2020-11-17 南京工业职业技术大学 Composite type pressure-bearing equipment flaw detection system
CN112326782A (en) * 2020-11-06 2021-02-05 爱德森(厦门)电子有限公司 Eddy current and acoustic impedance detection sensor and manufacturing method thereof

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107727660A (en) * 2017-10-13 2018-02-23 浙江树人学院 Rail surface defects detecting system and method based on machine vision and impulse eddy current
CN111948211A (en) * 2020-06-16 2020-11-17 南京工业职业技术大学 Composite type pressure-bearing equipment flaw detection system
CN112326782A (en) * 2020-11-06 2021-02-05 爱德森(厦门)电子有限公司 Eddy current and acoustic impedance detection sensor and manufacturing method thereof

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