CN103157552A - Sucking disc type deironing mechanism - Google Patents

Sucking disc type deironing mechanism Download PDF

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Publication number
CN103157552A
CN103157552A CN2011104134020A CN201110413402A CN103157552A CN 103157552 A CN103157552 A CN 103157552A CN 2011104134020 A CN2011104134020 A CN 2011104134020A CN 201110413402 A CN201110413402 A CN 201110413402A CN 103157552 A CN103157552 A CN 103157552A
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CN
China
Prior art keywords
approach switch
switch
plc controller
walking dolly
sucked type
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN2011104134020A
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Chinese (zh)
Inventor
霍明智
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Shanghai Meishan Iron and Steel Co Ltd
Nanjing Meishan Metallurgy Development Co Ltd
Shanghai Meishan Baosteel Group Co Ltd
Original Assignee
Shanghai Meishan Iron and Steel Co Ltd
Nanjing Meishan Metallurgy Development Co Ltd
Shanghai Meishan Baosteel Group Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Shanghai Meishan Iron and Steel Co Ltd, Nanjing Meishan Metallurgy Development Co Ltd, Shanghai Meishan Baosteel Group Co Ltd filed Critical Shanghai Meishan Iron and Steel Co Ltd
Priority to CN2011104134020A priority Critical patent/CN103157552A/en
Publication of CN103157552A publication Critical patent/CN103157552A/en
Pending legal-status Critical Current

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Abstract

The invention relates to a sucking disc type deironing mechanism, comprising a metal detector, a PLC controller and an electromagnetic mechanism, wherein the electromagnetic mechanism comprises an electromagnetic chuck and a trolley; the electromagnetic chuck is disposed on the trolley; positioning switches are disposed on a rail of the trolley; the positioning switches are proximity switches and are provided with three; a first proximity switch is disposed on a rail above a belt; a second proximity switch is disposed on a rail above a middle platform; and a third proximity switch on a rail above a funnel for placing excessive iron. By using the non-contact proximity switches, the service life of the proximity switches is greatly prolonged; and by arranging a self-protection program, a standby memory function of an automatic deironing separator is increased and loss of switch signals is prevented.

Description

A kind of sucked type Deironing mechanism
Technical field
The present invention relates to a kind of automatic de-ironing device for mine, coal, metallurgy, particularly a kind of sucked type tramp iron separator.
Background technology
It is comprised of the sucked type automatic de-ironing device metal detector, PLC controller, electromagnetic mechanism three parts.Its course of work is when belt is crossed iron, metal detector sends switching signal to controller and reports to the police, controller according to the control program that sets, magnechuck automatically encourage by force inhale iron and be with a part of ore run to halfpace, a little less than encourage and put down the funnel place's degaussing of walking again of a part of ore band iron and put the iron ore drawing.Then magnechuck turns back to halfpace and encourages by force the ore that sucks back on platform belt top disappear alert, the standby of degaussing ore drawing again of walking.Thereby complete an On The Cycle Working Process.
Sucked type tramp iron separator walking dolly location is adopted the mechanical stroke switch mostly at present, rock greatlyr because dolly walks back and forth, if walking dolly work is comparatively frequent, the mechanical stroke switch pole is fragile, cause PLC to control and often be out of order, directly affect sucked type tramp iron separator service efficiency.
Summary of the invention
The objective of the invention is for the problems referred to above, a kind of sucked type tramp iron separator is provided.
for achieving the above object, the method that the present invention adopts is: a kind of sucked type Deironing mechanism, comprise metal detector, PLC controller and electromagnetic mechanism, described electromagnetic mechanism comprises magnechuck and walking dolly, be provided with magnechuck on described walking dolly, be provided with position-sensing switch on the track of described walking dolly, the switch of described location is approach switch, described position-sensing switch is provided with 3, be provided with the first approach switch on the track above described belt, be provided with the second approach switch on the track above halfpace, and be provided with the 3rd approach switch on the track on the funnel that is used for the placement excessive iron, by using contactless approach switch, greatly improved the service life of position-sensing switch.
As a modification of the present invention, be provided with running trolley self-insurance program in described PLC controller, by the self-insurance program is set, increased the standby memory function of automatic de-ironing device, prevented the loss of switching signal.
As a modification of the present invention, the voltage of the power supply of described approach switch is identical with the input point voltage of described PLC controller, by arranging the voltage of the power supply of approach switch identical with the input point voltage of PLC controller, can make approach switch directly by PLC controller in-line power, and do not need to provide external power source, guaranteed that on-the-spot Electrical Safety is reliable.
As a modification of the present invention, described approach switch power supply is DC24V, has reduced cost by using the low pressure approach switch.
As a modification of the present invention, described approach switch is the approach switch that spacing is greater than or equal to 4mm.
The present invention reaches following beneficial effect by above setting:
1, by using contactless approach switch, the service life of greatly having improved position-sensing switch.
2, by the self-insurance program is set, increased the standby memory function of automatic de-ironing device, prevented the loss of switching signal.
3, identical by the voltage of the power supply of approach switch and the input point voltage of PLC controller are arranged, can make approach switch directly by PLC controller in-line power, and not need to provide external power source, guaranteed that on-the-spot Electrical Safety is reliable.
4, by using the low pressure approach switch to reduce cost.
Description of drawings
Fig. 1 is structural representation of the present invention;
Fig. 2 is PLC control circuit figure of the present invention;
In figure, each member is: 1 the 3rd approach switch, 2 second approach switchs, 3 tracks, 4 first approach switchs, 5 walking dollies, 6 magnechucks, 7 halfpaces, 8 funnels, 9 metal detectors.
The specific embodiment
The invention will be further described below in conjunction with embodiment and with reference to accompanying drawing.
a kind of sucked type Deironing mechanism as described in Figure 1, comprise metal detector 9, PLC controller and electromagnetic mechanism, described electromagnetic mechanism comprises magnechuck 6 and walking dolly 5, be provided with magnechuck 6 on described walking dolly 5, be provided with position-sensing switch on the track 3 of described walking dolly 5, the switch of described location is approach switch, described position-sensing switch is provided with 3, be provided with the first approach switch 4 on the track above described belt, be provided with the second approach switch 2 on the track above halfpace 7, and be provided with the 3rd approach switch 1 on the track on the funnel 8 that is used for the placement excessive iron, by using contactless approach switch, greatly improved the service life of position-sensing switch.
A modification of the present invention is provided with running trolley self-insurance program in described PLC controller, by the self-insurance program is set, increased the standby memory function of automatic de-ironing device,, prevented the loss of switching signal.
A modification of the present invention, the voltage of the power supply of described approach switch is identical with the input point voltage of described PLC controller, by arranging the voltage of the power supply of approach switch identical with the input point voltage of PLC controller, can make approach switch directly by PLC controller in-line power, and do not need to provide external power source, guaranteed that on-the-spot Electrical Safety is reliable.
A modification of the present invention, described approach switch power supply is DC24V, has reduced cost by using the low pressure approach switch.
A modification of the present invention, described approach switch are the approach switch that spacing is greater than or equal to 4mm.
the course of work of the present invention is as follows: walking dolly is parked on the track 3 of belt top and carries out standby, when the Belt Conveying ore, through metal detector 9 places, when metal detector 9 detects on belt when crossing iron, issue a signal in the PLC controller, the PLC controller is according to the program that sets in advance, allow magnechuck encourage by force suction iron, this moment is owing to encouraging by force suction iron due to magnechuck, adsorbed on magnechuck except excessive iron, also adsorbed a part of iron ore, walking dolly left lateral afterwards, when the walking dolly left lateral during to second approach switch 2 at halfpace place, the second approach switch 2 sends signal and passes in the PLC controller, the magnetic of the programme-control magnechuck that sets in the PLC controller, the magnetic of magnechuck is weakened, walking dolly stops, some iron ores that adsorb on magnechuck this moment will fall on halfpace, then walking dolly continues left lateral to the funnel place that is used for placing excessive iron, when walking dolly during near the 3rd approach switch 1, the 3rd approach switch 1 sends instruction to the PLC controller, the PLC controller carries out demagnetization according to the programme-control magnechuck that sets, after the magnechuck demagnetization, absorption with magnechuck on iron will drop with funnel in.Then, walking dolly is turned one's head right lateral, when walking dolly during near second approach switch 2 at halfpace place, approach switch sends signal and passes in the PLC controller, and the programme-control magnechuck that sets in the PLC controller is encouraged the iron ore on halfpace by force and sucked back, and then the dolly right lateral is to first approach switch 4 places at starting point place, approach switch sends signal to the PLC controller, the PLC controller carries out standby according to the program of setting with walking dolly, completes thus the circulation of a job.
Because metal detector may be surveyed for a long time less than crossing iron on belt, walking dolly may rest on position of readiness for a long time, cause the first 4 working times of approach switch of belt top dolly standby position oversize, and the approach switch working time is oversize, can cause switching signal to lose sometimes memory, so need add one section running trolley self-insurance program in the PLC control program, increased the standby memory function of automatic de-ironing device, can automatically terminate self-insurance again after dolly work.
the PLC control circuit of dolly self-insurance program of the present invention is as described in Fig. 2, when walking dolly is in position of readiness, the first approach switch 4 of being located at belt top sends signal, this moment, the normal open switch of relay X000 was closed, coil M240 connects, normal open switch 240 is closed simultaneously, coil M240 forms self-locking, keep holding state, not can because of and the approach switch working time oversize, can cause switching signal to lose sometimes memory, when the metal detector acquisition of signal is crossed iron to belt, send signal, X021 connects, due to normal open switch 240 closures, so relay coil M230 is closed, coil M230 is closed, normal open switch 230 closures, relay coil M231 is closed, while normal open switch 231 closures, coil M231 self-locking, be used to come the iron memory, due to normal open switch 230 closures, normal open switch 240 closures, coil M237 connects, the closed formation self-locking of normal open switch 237 simultaneously, prepare to inhale iron charge.
The above is only preferred embodiment of the present invention, is not to be the present invention to be done the restriction of any other form, and according to any modification or equivalent variations that technical spirit of the present invention is done, still belongs to the present invention's scope required for protection.

Claims (5)

1. sucked type Deironing mechanism, comprise metal detector (9), PLC controller and electromagnetic mechanism, described electromagnetic mechanism comprises magnechuck (6) and walking dolly (5), be provided with magnechuck (6) on described walking dolly (5), it is characterized in that: be provided with position-sensing switch on the track (3) of described walking dolly (5), the switch of described location is approach switch, described position-sensing switch is provided with 3, be provided with the first approach switch (4) on the track above described belt, be provided with the second approach switch (2) on the track of halfpace (7) top, and be provided with the 3rd approach switch (1) on the track on the funnel (8) that is used for the placement excessive iron.
2. a kind of sucked type Deironing mechanism according to claim 1, is characterized in that: be provided with running trolley self-insurance program in described PLC controller.
3. a kind of sucked type Deironing mechanism according to claim 1 and 2, it is characterized in that: the voltage of the power supply of described approach switch is identical with the input point voltage of described PLC controller.
4. a kind of sucked type Deironing mechanism according to claim 3, it is characterized in that: described approach switch power supply is DC24V.
5. a kind of sucked type Deironing mechanism according to claim 1 and 2, it is characterized in that: described approach switch is the approach switch that spacing is greater than or equal to 4mm.
CN2011104134020A 2011-12-13 2011-12-13 Sucking disc type deironing mechanism Pending CN103157552A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN2011104134020A CN103157552A (en) 2011-12-13 2011-12-13 Sucking disc type deironing mechanism

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN2011104134020A CN103157552A (en) 2011-12-13 2011-12-13 Sucking disc type deironing mechanism

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CN103157552A true CN103157552A (en) 2013-06-19

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106019383A (en) * 2016-06-08 2016-10-12 镇江电磁设备厂有限责任公司 Metal detecting device
CN114849904A (en) * 2022-05-09 2022-08-05 安徽马钢矿业资源集团姑山矿业有限公司 Novel magnetic separation that detachable magnetic material retrieved device
CN117392822A (en) * 2023-12-13 2024-01-12 广东智子智能技术有限公司 Safety alarm device

Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN201545488U (en) * 2009-11-24 2010-08-11 鞍钢集团矿业公司 Automatic deironing device of adhesive tape conveyer

Patent Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN201545488U (en) * 2009-11-24 2010-08-11 鞍钢集团矿业公司 Automatic deironing device of adhesive tape conveyer

Non-Patent Citations (1)

* Cited by examiner, † Cited by third party
Title
邰玉恕等: "《4#高炉槽下杂矿系统除铁器研制》", 《四川冶金》, 30 April 1999 (1999-04-30) *

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106019383A (en) * 2016-06-08 2016-10-12 镇江电磁设备厂有限责任公司 Metal detecting device
CN114849904A (en) * 2022-05-09 2022-08-05 安徽马钢矿业资源集团姑山矿业有限公司 Novel magnetic separation that detachable magnetic material retrieved device
CN114849904B (en) * 2022-05-09 2024-02-27 安徽马钢矿业资源集团姑山矿业有限公司 Novel detachable magnetic separation device for recycling magnetic materials
CN117392822A (en) * 2023-12-13 2024-01-12 广东智子智能技术有限公司 Safety alarm device
CN117392822B (en) * 2023-12-13 2024-04-19 广东智子智能技术有限公司 Safety alarm device

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Application publication date: 20130619