CN103155990B - Production method of corn milk beverage containing rich dietary fibers - Google Patents
Production method of corn milk beverage containing rich dietary fibers Download PDFInfo
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- CN103155990B CN103155990B CN2013101117573A CN201310111757A CN103155990B CN 103155990 B CN103155990 B CN 103155990B CN 2013101117573 A CN2013101117573 A CN 2013101117573A CN 201310111757 A CN201310111757 A CN 201310111757A CN 103155990 B CN103155990 B CN 103155990B
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- Enzymes And Modification Thereof (AREA)
Abstract
The invention discloses a production method of a corn milk beverage containing rich dietary fibers, which comprises the following steps: directly quick-freezing the raw material fresh corn seeds in the milk-ripe stage, adding a certain amount of water, pulping with a colloid mill, and carrying out enzymolysis with cellulase, lipase, proteinase, xylanase, saccharifying enzyme and high-temperature alpha-amylase; filtering, and sterilizing, deactivating the enzymes and flocculating at high temperature under high pressure; and cooling, standing, taking the supernatant solution, adding honey and waxy corn caramel, blending, homogenizing, canning, sterilizing in a sterilizer at high temperature under high pressure, and cooling to obtain the corn milk. The corn milk beverage is convenient to make, has abundant nutrition and favorable mouthfeel, is applicable to people with special taste demands, and is especially suitable for middle-aged and elderly people. The corn milk beverage has the advantages of natural color and no addition of any chemical additive, and is environment-friendly and healthy.
Description
The application is application number: 201210359148.5, and the applying date: 2012.9.25, name is called dividing an application of " production methods of six enzyme process corn milk beverages ".
Technical field
The invention belongs to the beverage processing field, particularly a kind of production method of corn breast (liquid, juice) beverage products.
Background technology
Existing corn milk product, the additives such as adding pigment, flavor substance, stabilizing agent, thickener, emulsifying agent that rely on, to improve the indexs such as local flavor, mouthfeel, stability, clarity and transparency of corn milk product more.
Summary of the invention
The object of the present invention is to provide that a kind of mouthfeel that is rich in the various pure natural compositions of corn is good, nutritious, the production method of six enzyme process corn milk beverages of the good corn milk beverage of local flavor.
Technical solution of the present invention is:
A kind of production method of six enzyme process corn milk beverages is characterized in that: comprise the following steps:
(1) take the fresh milk stage Corn Seeds of a weight; Or first by fresh milk stage Corn Seeds completed, fresh-retaining preserving is standby after fast frozen, process and be placed in rustless steel container through thawing with front;
(2) making beating: add the water of Corn Seeds 3-5 times weight in the container that the Corn Seeds raw material is housed, Corn Seeds raw material and water are evenly injected to colloid mill and pulled an oar, colloid mill fineness 200 orders, weigh;
(3) one step heating enzymolysis: corn steep liquor is heated and constantly stirs with agitator, while being warming up to 35-40 ℃, regulate pH to 4.8-5.0, add the lipase of cellulase, the 0.3U/g Corn Seeds raw material of 0.4-1U/g Corn Seeds raw material to reach and the protease of 5U/g Corn Seeds raw material, be incubated 30 minutes;
(3) two-step heating enzymolysis: the slurries after a step enzymolysis are continued to be warming up to 60-65 ℃, regulate pH to 5.5-6.0, add 0.1U/g Corn Seeds raw material zytase, add the carbohydrase of 250-300U/g Corn Seeds raw material, be incubated 30 minutes;
(4) three steps heating enzymolysis: when the slurries after two step enzymolysis are continued to be warmed up to 85-90 ℃, add the high temperature α of 6U/g Corn Seeds raw material--amylase, insulation 40-60 minute;
(5) cooling: that the slurries after three step enzymolysis are cooled to 50-65 ℃ through condenser pipe;
(6) filter: the corn liquid after three step enzymolysis first filters with duplex strainer, then filters through plate filter, obtains clear liquid;
(7) go out enzyme flocculation: will filter the clear liquid tinning, enter the high temperature high pressure sterilizing pot enzyme that gone out, and make unnecessary protein produce flocculation through high-temperature heating, cooling standing, get supernatant;
(8) allotment: the waxy corn maltose that adds the honey that is equivalent to Corn Seeds raw material weight 1% in the supernatant of obtaining and be equivalent to Corn Seeds raw material weight 2% after the enzyme flocculation of going out is allocated, and obtains emulsion;
(9) homogeneous: will inject homogenizer through the deployed emulsion obtained of step (8) and carry out high-pressure homogeneous;
(10) tinning, exhaust, capping, high temperature high pressure sterilizing, cooling, obtain finished product corn breast.
Described milk stage,, Corn Seeds was the seed that adopts the sweet glutinous mating type corn of gathering in milk stage to cut out.
Described cellulase adopts pulvis, the enzyme of Sichuan Heben Bioengineering Co., Ltd. to live as the cellulase of 500-2000U/g; Or acid solid, the enzyme work of cellulase employing Ningxia He Shi wall Bioisystech Co., Ltd are 20,000 u/ml (g)-150,000 u/ml (g) cellulases; It is the zytase of 1-30 ten thousand u/g that described zytase adopts get profit pulvis, the enzyme work of bioengineering Co., Ltd of Tai'an letter; Described lipase adopts the lipase that the solid enzyme vigor of Su Kehan (Weifang) bioengineering Co., Ltd is 10,000 U/g; Described carbohydrase adopts the high efficiency glucoamylase of the liquid enzymes vigor of Su Kehan (Weifang) bioengineering Co., Ltd >=100,000 U/ml; Described protease adopts the acid protease that the solid enzyme work of Su Kehan (Weifang) bioengineering Co., Ltd is 50,000 U/g; Described high-temperatureα-amylase adopts the high-temperatureα-amylase that the solid enzyme work of Su Kehan (Weifang) bioengineering Co., Ltd is 20,000U/mL.
Described duplex strainer filtering fineness is 200 orders, and the plate filter filtering fineness is 325 orders.
The described enzyme flocculation of going out adopts 121 ℃ of high temperature, 10 minutes time.
The preparation method of described waxy corn maltose is: any one waxy corn seed of the glutinous series of Su Yu that will select Inst. of Agricultural science for Area along Yangtze River, Jiangsu Prov. to be bred as is worn into glutinous corn powder, add the water of 5 times of glutinous corn powder weight to stir, the heating gelatinization, add α-amylase 90-92 ℃ of insulation 1 hour, then add carbohydrase, 65 ℃ are incubated 3 hours, filter, get clear liquid, heating is concentrated, obtains the waxy corn maltose; The consumption of α-amylase is 6 ~ 10U/g glutinous corn powder; The consumption of carbohydrase is 100 ~ 110U/g glutinous corn powder.
When step (9) homogeneous is processed, homogenizer pressure is 50-60MPa, second homogenate.
The present invention is easy to make, nutritious, and mouthfeel is good, can adapt to particular tastes crowd needs, is particularly suitable for the elderly edible.The color and luster nature, do not add any chemical addition agent, environmental protection, health.
The present invention is by adopting the plurality of enzymes preparation to the utilization of degrading of the macromolecular substances of corn, fully excavate local flavor, taste smell, nutrition, functional component material that corn itself possesses, be converted into the short chain compound sugar by coarse-fibred 50%, make in beverage to be rich in dietary fiber, can promote gastrointestinal peristalsis, reduce the harmful intestinal tract microorganism, be conducive to digestion and absorption to nutriment.Wherein, zytase can not only be xylobiose and the xylo-oligosaccharide more than xylobiose by xylan hydrolysis, and a small amount of wood sugar and arabinose, can effectively reduce or eliminate the anti-oxidant action of xylan in seed, can also improve the enzymatic activity of amylase, protease etc., strengthen the effect of other enzymes and human body endogenous digestive ferment; The use of cellulase and carbohydrase, can obviously improve raw material availability and beverage product yield rate, by dividing greatly subbundle and starch, is degraded into monose etc., increased the sugariness of beverage; The use of protease and lipase, also make macromolecular substances be degraded into micromolecular various nutriments and the flavor components that can utilize absorption of human body.The application of plurality of enzymes can improve corn milk beverage clarity and the transparency greatly, realizes the target of not adding the additives such as emulsifying agent, stabilizing agent; The use of six kinds of enzymes, the natural nutrition that can fully excavate this special crop of corn is worth, and has preserved every trophic function factor, flavor substance composition of corn etc.; Interpolation by self-control waxy corn maltose and honey, more make corn milk beverage have natural color and luster and the exclusive pleasant fragrance of corn.
Below in conjunction with embodiment, the invention will be further described.
The specific embodiment
Embodiment 1:
A kind of production method of six enzyme process corn milk beverages, comprise the following steps:
(1) take the fresh milk stage Corn Seeds of a weight; Or first by fresh milk stage Corn Seeds completed, fresh-retaining preserving is standby after fast frozen, process and be placed in rustless steel container through thawing with front;
(2) making beating: add the doubly water of (3 times, 4 times, 5 times of examples) weight of Corn Seeds 3-5 in the container that the Corn Seeds raw material is housed, Corn Seeds raw material and water are evenly injected to colloid mill and pulled an oar, colloid mill fineness 200 orders, weigh;
(3) one step heating enzymolysis: corn steep liquor is heated and constantly stirs with agitator, while being warming up to 35-40 ℃ (35 ℃, 38 ℃, 40 ℃ of examples), regulate pH to 4.8-5.0(example 4.8,4.9,5.0), add 0.4-1U/g Corn Seeds raw material (example 0.4 U/g Corn Seeds raw material, 0.7 U/g Corn Seeds raw material, 1 U/g Corn Seeds raw material) cellulase, 0.3U/g Corn Seeds raw material lipase and and the protease of 5U/g Corn Seeds raw material, be incubated 30 minutes;
(3) two-step heating enzymolysis: the slurries after a step enzymolysis are continued to be warming up to 60-65 ℃ (60 ℃, 62 ℃, 65 ℃ of examples), regulate pH to 5.5-6.0(example 5.5,5.8.6.0), add 0.1U/g Corn Seeds raw material zytase, add the carbohydrase of 250-300U/g Corn Seeds raw material (example 250 U/g Corn Seeds raw materials, 280 U/g Corn Seeds raw materials, 300 U/g Corn Seeds raw materials), be incubated 30 minutes;
(4) three steps heating enzymolysis: when the slurries after two step enzymolysis are continued to be warmed up to 85-90 ℃ (85 ℃, 88 ℃, 90 ℃ of examples), add the high temperature α of 6U/g Corn Seeds raw material--amylase, be incubated 40-60 minute (example 40 minutes, 50 minutes, 60 minutes);
(5) cooling: that the slurries after three step enzymolysis are cooled to 50-65 ℃ (50 ℃, 55 ℃, 65 ℃ of examples) through condenser pipe;
(6) filter: the corn liquid after three step enzymolysis first filters with duplex strainer, then filters through plate filter, obtains clear liquid;
(7) go out enzyme flocculation: will filter the clear liquid tinning, enter the high temperature high pressure sterilizing pot enzyme that gone out, and make unnecessary protein produce flocculation through high-temperature heating, cooling standing, get supernatant;
(8) allotment: the waxy corn maltose that adds the honey that is equivalent to Corn Seeds raw material weight 1% in the supernatant of obtaining and be equivalent to Corn Seeds raw material weight 2% after the enzyme flocculation of going out is allocated, and obtains emulsion;
(9) homogeneous: will inject homogenizer through the deployed emulsion obtained of step (8) and carry out high-pressure homogeneous;
(10) tinning, exhaust, capping, high temperature high pressure sterilizing, cooling, obtain finished product corn breast.
Described milk stage,, Corn Seeds was the seed that adopts the sweet glutinous mating type corn of gathering in milk stage to cut out.
Described cellulase adopts pulvis, the enzyme of Sichuan Heben Bioengineering Co., Ltd. to live as the cellulase of 500-2000U/g; Or acid solid, the enzyme work of cellulase employing Ningxia He Shi wall Bioisystech Co., Ltd are 20,000 u/ml (g)-150,000 u/ml (g) cellulases; It is the zytase of 1-30 ten thousand u/g that described zytase adopts get profit pulvis, the enzyme work of bioengineering Co., Ltd of Tai'an letter; Described lipase adopts the lipase that the solid enzyme vigor of Su Kehan (Weifang) bioengineering Co., Ltd is 10,000 U/g; Described carbohydrase adopts the high efficiency glucoamylase of the liquid enzymes vigor of Su Kehan (Weifang) bioengineering Co., Ltd >=100,000 U/ml; Described protease adopts the acid protease that the solid enzyme work of Su Kehan (Weifang) bioengineering Co., Ltd is 50,000 U/g; Described high-temperatureα-amylase adopts the high-temperatureα-amylase that the solid enzyme work of Su Kehan (Weifang) bioengineering Co., Ltd is 20,000U/mL.
Described duplex strainer filtering fineness is 200 orders, and the plate filter filtering fineness is 325 orders.
The described enzyme flocculation of going out adopts 121 ℃ of high temperature, 10 minutes time.
The preparation method of described waxy corn maltose is: any one waxy corn seed of the glutinous series of Su Yu that will select Inst. of Agricultural science for Area along Yangtze River, Jiangsu Prov. to be bred as is worn into glutinous corn powder, add the water of 5 times of glutinous corn powder weight to stir, the heating gelatinization, add α-amylase 90-92 ℃ of insulation 1 hour, then add carbohydrase, 65 ℃ are incubated 3 hours, filter, get clear liquid, heating is concentrated, obtains the waxy corn maltose; The consumption of α-amylase is 6 ~ 10U/g glutinous corn powder; The consumption of carbohydrase is 100 ~ 110U/g glutinous corn powder.
When step (9) homogeneous is processed, homogenizer pressure is 50-60MPa, second homogenate.
Claims (1)
1. a production method that is rich in the corn milk beverage of dietary fiber, is characterized in that: comprise the following steps:
(1) take the fresh milk stage Corn Seeds of a weight; Or first by fresh milk stage Corn Seeds completed, fresh-retaining preserving is standby after fast frozen, process and be placed in rustless steel container through thawing with front;
(2) making beating: add the water of Corn Seeds 3-5 times weight in the container that the Corn Seeds raw material is housed, Corn Seeds raw material and water are evenly injected to colloid mill and pulled an oar, colloid mill fineness 200 orders, weigh;
(3) one step heating enzymolysis: corn steep liquor is heated and constantly stirs with agitator, while being warming up to 35-40 ℃, regulate pH to 4.8-5.0, add the lipase of cellulase, the 0.3U/g Corn Seeds raw material of 0.4-1U/g Corn Seeds raw material to reach and the protease of 5U/g Corn Seeds raw material, be incubated 30 minutes;
(4) two-step heating enzymolysis: the slurries after a step enzymolysis are continued to be warming up to 60-65 ℃, regulate pH to 5.5-6.0, add 0.1U/g Corn Seeds raw material zytase, add the carbohydrase of 250-300U/g Corn Seeds raw material, be incubated 30 minutes;
(5) three step heating enzymolysis: add the high temperature α-amylase of 6U/g Corn Seeds raw material when the slurries after two step enzymolysis are continued to be warmed up to 85-90 ℃, insulation 40-60 minute;
(6) cooling: that the slurries after three step enzymolysis are cooled to 50-65 ℃ through condenser pipe;
(7) filter: the corn liquid after three step enzymolysis first filters with duplex strainer, then filters through plate filter, obtains clear liquid;
(8) go out enzyme flocculation: will filter the clear liquid tinning, enter the high temperature high pressure sterilizing pot enzyme that gone out, and make unnecessary protein produce flocculation through high-temperature heating, cooling standing, get supernatant;
(9) allotment: the waxy corn maltose that adds the honey that is equivalent to Corn Seeds raw material weight 1% in the supernatant of obtaining and be equivalent to Corn Seeds raw material weight 2% after the enzyme flocculation of going out is allocated, and obtains emulsion;
(10) homogeneous: will inject homogenizer through the deployed emulsion obtained of step (9) and carry out high-pressure homogeneous;
(11) tinning, exhaust, capping, high temperature high pressure sterilizing, cooling, obtain finished product corn breast;
The preparation method of described waxy corn maltose is: any one waxy corn seed of the glutinous series of Su Yu that will select Inst. of Agricultural science for Area along Yangtze River, Jiangsu Prov. to be bred as is worn into glutinous corn powder, add the water of 5 times of glutinous corn powder weight to stir, the heating gelatinization, add α-amylase 90-92 ℃ of insulation 1 hour, then add carbohydrase, 65 ℃ are incubated 3 hours, filter, get clear liquid, heating is concentrated, obtains the waxy corn maltose; The consumption of α-amylase is 6～10U/g glutinous corn powder; The consumption of carbohydrase is 100～110U/g glutinous corn powder; Described cellulase adopts pulvis, the enzyme of Sichuan Heben Bioengineering Co., Ltd. to live as the cellulase of 500-2000U/g; Or acid solid, the enzyme work of cellulase employing Ningxia He Shi wall Bioisystech Co., Ltd are 20,000 u/ml (g)-150,000 u/ml (g) cellulases; It is the zytase of 1-30 ten thousand u/g that described zytase adopts get profit pulvis, the enzyme work of bioengineering Co., Ltd of Tai'an letter; Described lipase adopts the lipase that the solid enzyme vigor of Su Kehan (Weifang) bioengineering Co., Ltd is 10,000U/g; Described carbohydrase adopts the liquid enzymes vigor of Su Kehan (Weifang) bioengineering Co., Ltd >=100, the high efficiency glucoamylase of 000U/ml; Described protease adopts the acid protease that the solid enzyme work of Su Kehan (Weifang) bioengineering Co., Ltd is 50,000U/g; Described high-temperatureα-amylase adopts the high-temperatureα-amylase that the solid enzyme work of Su Kehan (Weifang) bioengineering Co., Ltd is 20,000U/mL.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2013101117573A CN103155990B (en) | 2012-09-25 | 2012-09-25 | Production method of corn milk beverage containing rich dietary fibers |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2013101117573A CN103155990B (en) | 2012-09-25 | 2012-09-25 | Production method of corn milk beverage containing rich dietary fibers |
Related Parent Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2012103591485A Division CN102823804B (en) | 2012-09-25 | 2012-09-25 | Production method of corn milk beverage using six-enzyme method |
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| CN103155990A CN103155990A (en) | 2013-06-19 |
| CN103155990B true CN103155990B (en) | 2013-12-25 |
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| CN105341597B (en) * | 2015-09-28 | 2017-12-22 | 武汉千汇德科技有限公司 | A kind of beverage and preparation method rich in grain dietary fiber |
| CN112868911A (en) * | 2021-01-29 | 2021-06-01 | 武汉新华扬生物股份有限公司 | Method for producing insoluble dietary fiber by high-temperature puffing of corn starch sugar residues |
| JP7480923B2 (en) * | 2022-03-31 | 2024-05-10 | 不二製油グループ本社株式会社 | Flavoring agents |
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| CN1141887C (en) * | 2000-05-22 | 2004-03-17 | 赵光 | Extracted grains juice, its preparing process, and beverage or food made of same |
| CN1559301A (en) * | 2004-03-12 | 2005-01-05 | 金海洙 | Rice beverage, and its prepn. method |
| CN102524878A (en) * | 2010-12-20 | 2012-07-04 | 杨绪明 | Technology for processing black corn milk beverage |
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