The coated lamination process of a kind of storage battery pole piece
[technical field]
The present invention relates to the technical field of storage battery sheet, particularly the coated lamination process of a kind of storage battery pole piece.
[background technology]
Lead acid accumulator industry was through the construction and development of more than 50 years, particularly along with pulling of the national related industry such as the energy, transport and communication and increasing of international battery production manufacturer investment in China, lead-acid battery industry industry is comparatively fast developed, application constantly expands, and annual growth rate has exceeded 30%.Because lead acid accumulator has the advantages such as cost is low, industrialized development is ripe, dominant position will be accounted in recent national industry development, and due to its cost advantage, also still will occupy a tiny space mid-term.On long terms, do not needing the purposes field of high-energy-density also will exist, and occupying critical role.
Lead-acid battery industry is still vigorously vigorous through development so for many years, necessarily has the necessity that it exists, and do not have full-fledged current in the technology of other substitute products, storage battery is still the main flow in market.And, through the technological innovation of self, also necessarily have more wide market prospects.
Wrapping storage battery pole plate combo is a ring of battery production, external also not for the equipment special of battery of electric vehicle pole group's bag sheet combo, domestic main based on manual or semi-automatic bag sheet combo at present.Manual mode labour intensity is large, and difficult quality controls; Operating environment lead powder flies upward, and is unfavorable for that worker's is healthy, is difficult to reach national requirements for environmental protection.Semi-automatic bag sheet combo equipment on the market is also in the development test stage, and often automaticity is not high, relies on hand fit, does not commercially promote.
[summary of the invention]
Object of the present invention solves the problems of the prior art exactly, the coated lamination process of a kind of storage battery pole piece is proposed, adopt storage battery full-automatic bag sheet control system, achieve the automation of accumulator pole group bag sheet combo, improve operating efficiency, be 7 times of manual bag sheet in the past, there is the features such as applicability is strong, efficiency is high, environmental protection.
For achieving the above object, the present invention proposes the coated lamination process of a kind of storage battery pole piece, specifically comprise the following steps successively:
A) before pole piece starts, first pre-set lamination comparand W to establish, as discriminatory analysis lamination
The standard of quantity;
B) machine startup;
C) judge whether pole piece lacks paper, lacks sheet, if pole piece lacks paper, lacks sheet, then enter d) step
Suddenly, if pole piece does not lack paper, do not lack sheet, then g) step is entered;
D) start to report to the police;
E) warning time delay t1, t1 are 3 seconds;
F) after manually mending paper, sticking patch, step c is returned);
G) judge whether pole piece puts in place overtime, and the time-out if pole piece puts in place, then enter h) step,
If pole piece to position is not overtime, then enters j) step and k) step, j) step and k) step
Suddenly carry out simultaneously;
H) start to report to the police;
I) warning time delay t2, t2 are 5 seconds, return g) step after treatment;
J) paper feeding slitting;
K) sheet film releasing is inhaled;
L) paper bag cut out in j) step is layed onto and k) sends on the pole piece of fixed position in step;
M) judge after bag sheet, whether lack paper, lack sheet, if lack paper, scarce sheet after bag sheet, then enter
Enter n) step, if do not lack paper, not scarce sheet after bag sheet, then enter q) step;
N) start to report to the police;
O) warning time delay t4, t4 are 4 seconds;
P) after manually mending paper, sticking patch, m) step is returned;
Q) lamination is carried out;
R) accumulative computing W=W+1;
S) W=W is judged whether
ifif, W=W
if, then t) step is entered, if W is not equal to W
if, then c) step is entered;
T) judge whether by conclusion button, if press conclusion button, then bag sheet terminates, if not according to
Conclusion button, then enter u) step;
U) box filling pole piece is replaced with sylphon;
V) W is reset, return c) step.
As preferably, described j) step specifically comprises the following steps successively:
J1) pole piece is resetted;
J2) first step paper feeding is carried out;
J3) by j2) step send into paper cut;
J4) by j3) paper that cuts of step carries out second step paper feeding.
As preferably, described k) step specifically comprises the following steps successively:
K1) pole piece is carried out the operation of suction sheet;
K2) pole piece is carried;
K3) judge whether to meet original position inspection, if meet original position inspection, then enter k6) step,
If do not meet original position inspection, then enter k4) step;
K4) start to report to the police;
K5) warning time delay t3, t3 are 5 seconds, return k3 after treatment) step;
K6) pole piece is put into fixed position.
As preferably, the lamination comparand W in described a) step
ifarrange before machine startup, W
ifvalue be set to 150.
As preferably, the lamination comparand W in described a) step
ifarrange before machine startup, W
ifvalue be set to 150, user can reset W according to actual conditions
ifnumerical value.
As preferably, the process in described i) step is artificial treatment.
As preferably, described type of alarm is warning of blowing a whistle, and is convenient to find.
Beneficial effect of the present invention: the present invention adopts storage battery full-automatic bag sheet control system, achieve the automation of accumulator pole group bag sheet combo, improve operating efficiency, it is 7 times of manual bag sheet in the past, there is the features such as applicability is strong, efficiency is high, environmental protection, additionally reduce enterprise to artificial dependence, reduce labour cost, improve control of product quality level, make battery with two side terminals quality be in controllable state.
Feature of the present invention and advantage will be described in detail by reference to the accompanying drawings by embodiment.
[accompanying drawing explanation]
Fig. 1 is the flow chart of the coated lamination process of a kind of storage battery of the present invention pole piece.
[embodiment]
Consult Fig. 1, the coated lamination process of a kind of storage battery pole piece of the present invention, specifically comprises the following steps successively:
A) before pole piece starts, lamination comparand W is first pre-set
if, as the standard of discriminatory analysis number of laminations; Lamination comparand W
ifarrange before machine startup, W
ifvalue be set to 150, user can reset W according to actual conditions
ifnumerical value.
B) machine startup;
C) judge whether pole piece lacks paper, lacks sheet, if pole piece lacks paper, lacks sheet, then enter d) step, if pole piece does not lack paper, do not lack sheet, then enter g) step;
D) start to report to the police; Type of alarm is warning of blowing a whistle.
E) warning time delay t1, t1 are 3 seconds;
F) after manually mending paper, sticking patch, step c is returned);
G) judge that pole piece puts in place whether time-out, the time-out if pole piece puts in place, then enter h) step, if pole piece is to position is not overtime, then enters j) step and k) step, j) step and k) step carry out simultaneously;
H) start to report to the police; Type of alarm is warning of blowing a whistle.
I) warning time delay t2, t2 are 5 seconds, return g) step after treatment; This is treated to artificial treatment.
J) paper feeding slitting;
K) sheet film releasing is inhaled;
L) paper bag cut out in j) step is layed onto and k) sends on the pole piece of fixed position in step;
M) judge after bag sheet, whether lack paper, lack sheet, if lack paper, scarce sheet after bag sheet, then enter
N) step, if do not lack paper, not scarce sheet after bag sheet, then enters q) step;
N) start to report to the police; Type of alarm is warning of blowing a whistle.
O) warning time delay t4, t4 are 4 seconds;
P) after manually mending paper, sticking patch, m) step is returned;
Q) lamination is carried out;
R) accumulative computing W=W+1;
S) W=W is judged whether
ifif, W=W
if, then t) step is entered, if W is not equal to W
if, then c) step is entered;
T) judge whether by conclusion button, if press conclusion button, then bag sheet terminates, if not according to conclusion button, then enters u) step;
U) box filling pole piece is replaced with sylphon;
V) W is reset, return c) step.
Described j) step specifically comprises the following steps successively:
J1) pole piece is resetted;
J2) first step paper feeding is carried out;
J3) by j2) step send into paper cut;
J4) by j3) paper that cuts of step carries out second step paper feeding.
Described k) step specifically comprises the following steps successively:
K1) pole piece is carried out the operation of suction sheet;
K2) pole piece is carried;
K3) judge whether to meet original position inspection, if meet original position inspection, then count k6) step,
If do not meet original position inspection, then enter k4) step;
K4) start to report to the police; Type of alarm is warning of blowing a whistle.
K5) warning time delay t3, t3 are 5 seconds, return k3 after treatment) step;
K6) pole piece is put into fixed position.
Embodiment: bag section by filling paper paper advance mechanism, feed mechanism, flaker structure, stacking mechanism form, dress paper paper advance mechanism completes the loading of separator paper, stepping paper feeding, paper-cutting function at work; Feed mechanism finish the work in pole plate feeding; Flaker structure finish the work in pole plate and the packaging of separator paper; Stacking mechanism and carrier bar have moved pole plate by the assembling process of constituent element to pole group; Arrange Ru He district primarily of dressing mechanism, enter case structure composition; Dressing mechanism major mechanical hand completes the arrangement of pole group's shape, to reach process stipulation requirement; Enter case structure automatically to complete pole group is loaded frock box, all working region is connected into streamline, collaborative work, and full-automation completes pole plate assembles end overall process from bag sheet to the most ultimate group.
Above-described embodiment is to explanation of the present invention, is not limitation of the invention, anyly all belongs to protection scope of the present invention to the scheme after simple transformation of the present invention.