CN103144126B - Slitting machine for chicken toes - Google Patents
Slitting machine for chicken toes Download PDFInfo
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- CN103144126B CN103144126B CN201310101798.4A CN201310101798A CN103144126B CN 103144126 B CN103144126 B CN 103144126B CN 201310101798 A CN201310101798 A CN 201310101798A CN 103144126 B CN103144126 B CN 103144126B
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- 241000287828 Gallus gallus Species 0.000 title claims abstract description 133
- 210000003371 toe Anatomy 0.000 title 1
- 230000007246 mechanism Effects 0.000 claims abstract description 50
- 238000005520 cutting process Methods 0.000 claims abstract description 26
- 230000005540 biological transmission Effects 0.000 claims abstract description 18
- 239000000463 material Substances 0.000 claims abstract description 17
- 210000000078 claw Anatomy 0.000 claims description 69
- 238000009415 formwork Methods 0.000 claims description 11
- 230000000712 assembly Effects 0.000 claims description 4
- 238000000429 assembly Methods 0.000 claims description 4
- 230000009467 reduction Effects 0.000 claims description 4
- 238000000034 method Methods 0.000 abstract description 5
- 230000008569 process Effects 0.000 abstract description 3
- 238000010924 continuous production Methods 0.000 abstract description 2
- 241000110634 Sarcocornia perennis Species 0.000 description 4
- 230000009471 action Effects 0.000 description 3
- 238000010586 diagram Methods 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 2
- 238000009826 distribution Methods 0.000 description 2
- 235000013305 food Nutrition 0.000 description 2
- 230000008859 change Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 230000036541 health Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 238000004806 packaging method and process Methods 0.000 description 1
- 230000003068 static effect Effects 0.000 description 1
- 210000002435 tendon Anatomy 0.000 description 1
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- Apparatuses For Bulk Treatment Of Fruits And Vegetables And Apparatuses For Preparing Feeds (AREA)
- Processing Of Meat And Fish (AREA)
Abstract
本发明公开了一种鸡爪分切机,包括设置在机架上的鸡爪输送装置以及设置在鸡爪输送装置上方的刀模装置,所述鸡爪输送装置包括传动机构以及与传动机构驱动连接的鸡爪输送链板,所述鸡爪输送链板由若干鸡爪摆放板组成,所述刀模装置包括至少一组作上下往复运动的切刀总成以及固定在机架上、与刀模装置对应配合的下垫板,在所述鸡爪摆放板和下垫板上分别设置有与切刀总成对应的通槽A和通槽B,所述鸡爪摆放板位于下垫板上方、由下垫板与切刀总成之间通过。本发明主要针对鸡爪类产品加工,将现有人工操作完全机械自动化,实现了对鸡爪的空斩,使鸡爪被完全切断。该结构实现了产品连续式生产工艺要求,大大节约了人力、物力、财力等,提高了工作效率。
The invention discloses a chicken paw slitting machine, which comprises a chicken paw conveying device arranged on a frame and a knife mold device arranged above the chicken paw conveying device. The chicken paw conveying device includes a transmission mechanism and is driven by the transmission mechanism. The connected chicken feet conveying chain plate, the chicken feet conveying chain plate is composed of several chicken feet placing plates, and the knife mold device includes at least one set of cutting knife assembly that reciprocates up and down and is fixed on the frame, and The matching lower backing plate of the knife mold device is respectively provided with a through slot A and a through slot B corresponding to the cutter assembly on the chicken feet placement plate and the lower backing plate, and the chicken feet placement plate is located on the lower backing plate. Pass above the backing plate, between the lower backing plate and the cutter assembly. The invention is mainly aimed at the processing of chicken feet products, and fully automates the existing manual operation to realize empty cutting of chicken feet, so that the chicken feet are completely cut off. This structure realizes the continuous production process requirements of the product, greatly saves manpower, material resources, financial resources, etc., and improves work efficiency.
Description
技术领域 technical field
本发明涉及一种鸡爪分切机。 The invention relates to a chicken claw cutting machine.
背景技术 Background technique
鸡爪是我们生活中比较常见的食品之一,目前鸡爪通常被制成袋装的速食食品进行销售,在鸡爪的生产加工中,为了包装方便以及使鸡爪被制得入味,通常需要对鸡爪进行切分,然而在目前鸡爪的加工中,通常是采用人工进行处理,其加工效率低、加工质量不高、劳动强度极大,而且还存在严重的卫生隐患。 Chicken feet are one of the more common foods in our lives. At present, chicken feet are usually sold as instant food in bags. In the production and processing of chicken feet, for the convenience of packaging and the taste of chicken feet, usually Chicken feet need to be segmented. However, in the current processing of chicken feet, manual processing is usually used. The processing efficiency is low, the processing quality is not high, the labor intensity is extremely high, and there are serious health risks.
发明内容 Contents of the invention
本发明的目的在于,针对上述存在的问题,提供一种加工效率高、安全卫生且分切效果好的空斩式地鸡爪分切机。 The object of the present invention is to provide an air-chopping chicken paw slitting machine with high processing efficiency, safety and sanitation, and good slitting effect.
本发明的技术方案是这样实现的:一种鸡爪分切机,包括设置在机架上的鸡爪输送装置以及设置在鸡爪输送装置上方的刀模装置,所述鸡爪输送装置包括传动机构以及与传动机构驱动连接的鸡爪输送链板,所述鸡爪输送链板由若干鸡爪摆放板组成,其特征在于:所述刀模装置包括至少一组作上下往复运动的切刀总成以及固定在机架上、与刀模装置对应配合的下垫板,在所述鸡爪摆放板和下垫板上分别设置有与切刀总成对应的通槽A和通槽B,所述鸡爪摆放板位于下垫板上方、由下垫板与切刀总成之间通过。 The technical solution of the present invention is achieved in the following way: a chicken paw slitting machine, comprising a chicken paw conveying device arranged on the frame and a knife mold device arranged above the chicken paw conveying device, the chicken paw conveying device includes a transmission Mechanism and the chicken feet conveying chain plate driven and connected with the transmission mechanism. The chicken feet conveying chain plate is composed of several chicken feet placing plates, and it is characterized in that: the knife mold device includes at least one set of cutting knives that reciprocate up and down The assembly and the lower backing plate fixed on the frame and correspondingly matched with the knife mold device, the chicken feet placement plate and the lower backing plate are respectively provided with a through slot A and a through slot B corresponding to the cutter assembly , the chicken feet placement plate is located above the lower backing plate and passes between the lower backing plate and the cutter assembly.
本发明所述的鸡爪分切机,其所述鸡爪输送装置的传动机构与驱动装置连接,所述驱动装置包括具有双输出轴的减速电机,所述减速电机外侧的输出轴通过传动链条与设置在机架上槽轮机构的输入轴驱动连接,所述槽轮机构的输出轴与鸡爪输送装置的传动机构驱动连接,所述减速电机内侧的输出轴与偏心轮连接,所述偏心轮与连杆上端连接,所述连杆下端与切刀总成连接。 In the chicken paw slitting machine of the present invention, the transmission mechanism of the chicken paw conveying device is connected to a driving device, and the driving device includes a geared motor with double output shafts, and the output shaft outside the geared motor passes through a transmission chain It is drivingly connected with the input shaft of the sheave mechanism arranged on the frame, the output shaft of the sheave mechanism is drivingly connected with the transmission mechanism of the chicken claw conveying device, the output shaft inside the reduction motor is connected with the eccentric wheel, and the eccentric The wheel is connected with the upper end of the connecting rod, and the lower end of the connecting rod is connected with the cutter assembly.
本发明所述的鸡爪分切机,其所述刀模装置还包括上模板和下模板,所述下模板固定在机架上,所述上模板通过导柱与下模板连接,所述上模板可沿导柱上下移动,所述切刀总成通过切刀固定板连接在上模板下端,所述上模板上端通过带连接轴的连接座与连杆下端连接,所述下垫板固定连接在下模板上端。 In the chicken paw slitting machine of the present invention, the die cutter device also includes an upper template and a lower template, the lower template is fixed on the frame, the upper template is connected with the lower template through a guide post, and the upper template is fixed on the frame. The template can move up and down along the guide column, the cutter assembly is connected to the lower end of the upper template through the cutter fixing plate, the upper end of the upper template is connected to the lower end of the connecting rod through a connecting seat with a connecting shaft, and the lower backing plate is fixedly connected On the top of the lower formwork.
本发明所述的鸡爪分切机,其在所述上模板和下模板之间、鸡爪输送链板上方设置有脱料板,在所述脱料板上设置有与切刀总成配合的槽,所述脱料板通过脱料板导柱与下模板连接,在所述脱料板导柱上套接有脱料板弹簧。 The chicken feet slitting machine according to the present invention is provided with a stripping plate between the upper template and the lower template and above the chicken feet conveyor chain plate, and is provided with a cutting knife assembly on the stripping plate. The stripper plate is connected to the lower template through the stripper plate guide post, and the stripper plate spring is sleeved on the stripper plate guide post.
本发明所述的鸡爪分切机,其在所述下模板上、下垫板下方设置有顶杆机构,所述顶杆机构包括通过顶杆锁紧螺母固定在下模板上的顶杆以及设置在顶杆端部且与下垫板上通槽B对应的垫板,在所述顶杆上套接有顶杆回位弹簧。 The chicken paw slitting machine of the present invention is provided with a push rod mechanism on the upper and lower backing plates of the lower formwork, and the push rod mechanism includes a push rod fixed on the lower formwork by a push rod lock nut and a set On the backing plate at the end of the push rod and corresponding to the through groove B on the lower backing plate, a push rod return spring is sleeved on the push rod.
本发明所述的鸡爪分切机,其在所述下垫板上设置有至少一条限位导向槽,在所述鸡爪摆放板下端设置有与限位导向槽配合的凸起。 In the chicken paw slitting machine of the present invention, at least one position-limiting guide groove is provided on the lower backing plate, and a protrusion cooperating with the position-limiting guide groove is provided at the lower end of the chicken paw placing plate.
本发明所述的鸡爪分切机,其所述切刀总成包括刀座以及设置在刀座下端的刀片组,所述刀片组由呈八字形分布的刀片以及至少一个呈水平分布的刀片组成,所述呈水平分布的刀片中与八字形分布刀片相邻的刀片与其端部紧密贴合形成类似π字形,在所述鸡爪摆放板和下垫板上分别设置有与刀片组对应的通槽A和通槽B,所述下垫板上通槽B的宽度小于鸡爪摆放板上通槽A的宽度。 In the chicken paw slitting machine according to the present invention, the cutter assembly includes a knife seat and a blade set arranged at the lower end of the knife seat, and the blade set consists of eight-shaped distributed blades and at least one horizontally distributed blade Composition, among the horizontally distributed blades, the blades adjacent to the eight-shaped distribution blades are closely attached to their ends to form a shape similar to π. The through groove A and the through groove B, the width of the through groove B on the lower backing plate is less than the width of the through groove A on the chicken paw placement plate.
本发明所述的鸡爪分切机,其在所述鸡爪摆放板上设置有卡爪装置,所述卡爪装置包括卡爪夹以及设置在卡爪夹两侧的限位销,鸡爪摆放板上与刀片组对应的八字形通槽分别设置于卡爪夹与限位销之间。 The chicken claw slitting machine of the present invention is provided with a claw device on the chicken claw placement plate, and the claw device includes a claw clip and limit pins arranged on both sides of the claw clip. The eight-shaped through slots on the claw placement plate corresponding to the blade group are respectively arranged between the claw clips and the limit pins.
本发明所述的鸡爪分切机,其在所述刀模装置对应的出料端设置有脱料机构,所述脱料机构包括设置在鸡爪摆放板上方、刀模装置对应出料端的脱料爪压盘以及与固定在鸡爪摆放板上的脱料爪转轴铰接的脱料爪,所述脱料爪一端置于卡爪夹处,其另一端与脱料爪压盘对应,所述脱料爪压盘通过脱料爪压盘转轴与固定在机架上的压盘固定座连接。 The chicken feet slitting machine according to the present invention is provided with a stripping mechanism at the discharge end corresponding to the knife mold device, and the stripping mechanism includes a material that is arranged above the chicken feet placement plate, and the knife mold device corresponds to the discharge The stripping claw pressure plate at the end and the stripping claw hinged with the stripping claw shaft fixed on the chicken claw placement plate, one end of the stripping claw is placed at the claw clamp, and the other end corresponds to the stripping claw pressure plate , the stripping claw pressure plate is connected with the pressure plate fixing seat fixed on the frame through the stripping claw pressure plate rotating shaft.
本发明所述的鸡爪分切机,其在所述机架上、鸡爪输送装置下方对应设置有接料机构,所述接料机构包括由接料输送电机驱动的接料输送网。 The chicken feet slitting machine of the present invention is provided with a material receiving mechanism correspondingly on the frame and below the chicken feet conveying device, and the material receiving mechanism includes a material receiving and conveying network driven by a material receiving and conveying motor.
本发明主要针对鸡爪类产品加工,将现有的人工操作完全机械自动化,通过切刀总成与鸡爪摆放板的配合,在分切时切刀总成完全穿过鸡爪以及用于放置鸡爪的鸡爪摆放板,实现了对鸡爪的空斩,使鸡爪被完全切断,有利于后续加工。该结构实现了产品连续式生产的工艺要求,大大节约了人力、物力、财力等,提高了工作效率,而且解决了现有人工操作不卫生的问题。 The present invention is mainly aimed at the processing of chicken feet products. The existing manual operation is completely mechanically automated. Through the cooperation of the cutter assembly and the chicken feet placement plate, the cutter assembly completely passes through the chicken feet and is used for cutting. The chicken claw placement plate for placing the chicken claws realizes the empty cutting of the chicken claws, so that the chicken claws are completely cut off, which is beneficial to subsequent processing. This structure realizes the technical requirements of continuous production of products, greatly saves manpower, material resources, financial resources, etc., improves work efficiency, and solves the problem of unhygienic manual operation.
由于采用了上述技术方案,本发明的有益效果是: Owing to adopted above-mentioned technical scheme, the beneficial effect of the present invention is:
1、通过在鸡爪摆放板上开有与切刀总成对应的通槽,使切刀总成在斩切时能完全穿过鸡爪,实现了对鸡爪的空斩,使鸡爪被完全切断,有效解决了现有斩切方式存在的一次斩切不彻底,对后续工序造成影响的问题。 1. By opening a through groove corresponding to the cutter assembly on the chicken feet placement plate, the cutter assembly can completely pass through the chicken feet when cutting, realizing the empty cutting of the chicken feet and making the chicken feet It is completely cut off, which effectively solves the problem of incomplete cutting once in the existing cutting method, which affects the follow-up process.
2、采用双输出轴的减速电机,一端通过偏心轮与连杆的配合用于驱动切刀总成的上下往复斩切运动,另一端通过槽轮机构用于驱动鸡爪输送装置的间歇式运动,切刀总成向下运动时鸡爪输送装置处于静止状态,切刀总成向上运动时鸡爪输送装置处于输送状态,输送和分切动作同步性很高。 2. A geared motor with double output shafts is used. One end is used to drive the cutting knife assembly up and down through the cooperation of the eccentric wheel and the connecting rod, and the other end is used to drive the intermittent movement of the chicken claw conveying device through the groove wheel mechanism. , When the cutter assembly moves downward, the chicken feet conveying device is in a static state, when the cutter assembly moves upwards, the chicken feet conveying device is in a conveying state, and the synchronization between conveying and cutting is very high.
3、刀模装置出料端设置的脱料机构能够保证分切之后的鸡爪不会滞留在鸡爪摆放板上,而且鸡爪输送装置下方接料机构的设置,能够将残留的鸡爪输送出来。 3. The unloading mechanism set at the discharge end of the knife mold device can ensure that the chicken feet after cutting will not stay on the chicken feet placement plate, and the setting of the material receiving mechanism under the chicken feet conveying device can remove the remaining chicken feet Ship it out.
4、由于鸡爪的特殊性,在分切时,可能会有一些有韧性的筋连在一起,不容易被完全切断,本设备在下垫板下方、切刀总成对应处还设置有带弹性的顶杆,保证鸡爪能完全被切断。 4. Due to the particularity of the chicken feet, when cutting, there may be some tough tendons connected together, which are not easy to be completely cut off. This equipment is also equipped with elastic belts under the lower backing plate and corresponding to the cutter assembly. The ejector rod ensures that the chicken feet can be completely cut off.
5、刀模装置中脱料板的设置能够防止鸡爪分切以后被刀片组带起来而影响后续的分切。 5. The setting of the stripper plate in the knife die device can prevent the chicken feet from being brought up by the blade set after cutting and affecting the subsequent cutting.
6、本设备在减速电机电控部分设置有变频器,可改变减速电机的转速从而实现本机各动作的快慢,操作者可根据自己的熟练程度自行调节。 6. The equipment is equipped with a frequency converter in the electronic control part of the geared motor, which can change the speed of the geared motor to realize the speed of each action of the machine. The operator can adjust it according to his own proficiency.
附图说明 Description of drawings
图1是本发明的结构示意图。 Fig. 1 is a structural schematic diagram of the present invention.
图2是图1的主视图。 Fig. 2 is a front view of Fig. 1 .
图3是图1的侧视图。 FIG. 3 is a side view of FIG. 1 .
图4是图1的俯视图。 FIG. 4 is a top view of FIG. 1 .
图5是本发明中槽轮机构的结构示意图。 Fig. 5 is a structural schematic diagram of the sheave mechanism in the present invention.
图6是本发明中刀模装置的结构示意图。 Fig. 6 is a schematic structural view of the knife die device in the present invention.
图7是图6的主视图。 Fig. 7 is a front view of Fig. 6 .
图8是本发明中顶杆机构的结构示意图。 Fig. 8 is a schematic structural view of the ejector mechanism in the present invention.
图9是刀模装置中切刀总成的结构示意图。 Fig. 9 is a schematic structural view of the cutter assembly in the die cutter device.
图10是刀模装置中下垫板的结构示意图。 Fig. 10 is a schematic structural view of the lower backing plate in the die cutter device.
图11是本发明中鸡爪摆放板的结构示意图。 Fig. 11 is a structural schematic diagram of a chicken feet placing plate in the present invention.
图12是本发明中脱料机构的结构示意图。 Fig. 12 is a schematic structural view of the stripping mechanism in the present invention.
图中标记:1为机架,2为鸡爪摆放板,3为下垫板,4a为鸡爪摆放板上设置的通槽A,4b为下垫板上设置的通槽B,5为减速电机,6为传动链条,7为槽轮机构,8为偏心轮,9为连杆,10为上模板,11为下模板,12为导柱,13为切刀固定板,14为连接轴,15为连接座,16为脱料板,17为脱料板导柱,18为脱料板弹簧,19为顶杆锁紧螺母,20为顶杆,21为垫板,22为顶杆回位弹簧,23为刀座,24为刀片组,25为卡爪夹,26为限位销,27为脱料爪压盘,28为脱料爪转轴,29为脱料爪,30为脱料爪压盘转轴,31为压盘固定座,32为接料输送电机,33为接料输送网,34为限位导向槽,35为槽轮机构的输入轴,36为槽轮机构的输出轴,37为主动链轮,38为从动链轮。 Marks in the figure: 1 is the frame, 2 is the chicken feet placing plate, 3 is the lower backing plate, 4a is the through groove A set on the chicken feet placing plate, 4b is the through groove B set on the lower backing plate, 5 6 is the transmission chain, 7 is the sheave mechanism, 8 is the eccentric wheel, 9 is the connecting rod, 10 is the upper template, 11 is the lower template, 12 is the guide post, 13 is the cutter fixing plate, and 14 is the connecting rod. Shaft, 15 is the connection seat, 16 is the stripper plate, 17 is the stripper plate guide post, 18 is the stripper plate spring, 19 is the ejector rod lock nut, 20 is the ejector rod, 21 is the backing plate, 22 is the ejector rod Return spring, 23 is the knife seat, 24 is the blade group, 25 is the claw clip, 26 is the limit pin, 27 is the pressure plate of the stripping claw, 28 is the rotating shaft of the stripping claw, 29 is the stripping claw, 30 is the stripping Material jaw pressure plate rotating shaft, 31 is the pressure plate fixing seat, 32 is the material receiving and conveying motor, 33 is the material receiving and conveying network, 34 is the limit guide groove, 35 is the input shaft of the sheave mechanism, and 36 is the output of the sheave mechanism Axle, 37 is driving sprocket, and 38 is driven sprocket. the
具体实施方式 Detailed ways
下面结合附图,对本发明作详细的说明。 Below in conjunction with accompanying drawing, the present invention is described in detail.
为了使本发明的目的、技术方案及优点更加清楚明白,以下结合附图及实施例,对本发明进行进一步详细说明。应当理解,此处所描述的具体实施例仅仅用以解释本发明,并不用于限定本发明。 In order to make the object, technical solution and advantages of the present invention clearer, the present invention will be further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described here are only used to explain the present invention, not to limit the present invention.
如图1-4所示,一种鸡爪分切机,包括设置在机架1上的鸡爪输送装置以及设置在鸡爪输送装置上方的刀模装置,所述鸡爪输送装置包括传动机构以及与传动机构驱动连接的鸡爪输送链板,所述传动机构包括主动链轮37和从动链轮38,所述鸡爪输送链板与绕接在主动链轮37和从动链轮38上的输送链条连接,所述鸡爪输送链板由若干鸡爪摆放板2组成,所述刀模装置包括四组作上下往复运动的切刀总成以及固定在机架1上、与刀模装置对应配合的下垫板3,在所述鸡爪摆放板2和下垫板3上分别设置有与四组切刀总成对应的通槽A4a和通槽B4b,所述鸡爪摆放板2位于下垫板3上方、由下垫板3与切刀总成之间通过,在所述机架1上、鸡爪输送装置下方对应设置有接料机构,所述接料机构包括由接料输送电机32驱动的接料输送网33。所述四组切刀总成中有两组沿输送方向并列排布且与另外两组以输送方向对称布置。 As shown in Figures 1-4, a chicken paw slitting machine includes a chicken paw conveying device arranged on the frame 1 and a knife mold device arranged above the chicken paw conveying device, and the chicken paw conveying device includes a transmission mechanism And the chicken paw conveying chain plate that is driven and connected with the transmission mechanism, the transmission mechanism includes a driving sprocket 37 and a driven sprocket 38, and the chicken paw conveying chain plate is connected with the driving sprocket 37 and the driven sprocket 38 The chicken claw conveyor chain plate is composed of several chicken claw placement plates 2, and the knife mold device includes four sets of cutting knife assemblies that reciprocate up and down and are fixed on the frame 1, with the knife The lower backing plate 3 corresponding to the die device is provided with a through groove A4a and a through groove B4b corresponding to the four groups of cutter assemblies on the chicken feet placement plate 2 and the lower backing plate 3 respectively. The placing plate 2 is located above the lower backing plate 3 and passes between the lower backing plate 3 and the cutter assembly. On the frame 1 and below the chicken feet conveying device, a material receiving mechanism is correspondingly arranged, and the material receiving mechanism includes The receiving and conveying net 33 driven by the receiving and conveying motor 32 . Among the four groups of cutter assemblies, two groups are arranged side by side along the conveying direction and arranged symmetrically with the other two groups along the conveying direction.
其中,所述鸡爪输送装置的传动机构与驱动装置连接,所述驱动装置包括具有双输出轴的减速电机5,如图5所示,所述减速电机5外侧的输出轴通过传动链条6与设置在机架1上槽轮机构7的输入轴35驱动连接,所述槽轮机构7的输出轴36与鸡爪输送装置传动机构中的主动链轮37驱动连接,以使鸡爪输送链板作有规律、均匀的间歇式运动,所述减速电机5内侧的输出轴与偏心轮8连接,所述偏心轮8与连杆9上端连接,所述连杆9下端与刀模装置连接,以使刀模装置中的切刀总成作上下往复运动。 Wherein, the transmission mechanism of the chicken paw conveying device is connected with the driving device, and the driving device includes a reduction motor 5 with double output shafts. The input shaft 35 of the sheave mechanism 7 that is arranged on the frame 1 is drivingly connected, and the output shaft 36 of the sheave mechanism 7 is drivingly connected with the driving sprocket 37 in the transmission mechanism of the chicken paw conveying device, so that the chicken paw conveys the chain plate Make regular, uniform intermittent movement, the output shaft inside the geared motor 5 is connected with the eccentric wheel 8, the eccentric wheel 8 is connected with the upper end of the connecting rod 9, and the lower end of the connecting rod 9 is connected with the die cutter device, so as to Make the cutter assembly in the die cutter device reciprocate up and down.
工作流程:首先启动减速电机,其内侧的输出轴通过偏心轮和连杆的配合带动切刀总成上升至最高点,同时减速电机外侧的输出轴通过槽轮机构带动鸡爪摆放板前进一段距离,当切刀总成开始下降进行分切动作时,由于槽轮机构使得鸡爪摆放板处于停顿状态,使切刀总成对鸡爪摆放板上的鸡爪进行切分,当切分完后,切刀总成再次上升至最高点,此时鸡爪摆放板再次前进一段距离,完成一个循环;同时,操作工人可将鸡爪不断的摆放在鸡爪摆放板上。 Working process: first start the deceleration motor, and the output shaft on the inner side drives the cutter assembly to the highest point through the cooperation of the eccentric wheel and the connecting rod. distance, when the cutter assembly starts to descend to perform cutting action, the chicken feet placing plate is at a standstill due to the groove wheel mechanism, so that the cutter assembly cuts the chicken feet on the chicken feet placing plate, when cutting After dividing, the cutter assembly rises to the highest point again, and at this time, the chicken feet placing plate advances a certain distance again to complete a cycle; at the same time, the operator can continuously place the chicken feet on the chicken feet placing plate.
如图6和7所示,所述刀模装置还包括上模板10和下模板11,所述下模板11固定在机架1上,所述上模板10通过导柱12与下模板11连接,所述上模板10可沿导柱12上下移动,所述切刀总成通过切刀固定板13连接在上模板10下端,所述上模板10上端通过带连接轴14的连接座15与连杆9下端连接,所述下垫板3固定连接在下模板11上端,在所述上模板10和下模板11之间、鸡爪输送链板上方设置有脱料板16,在所述脱料板16上设置有与切刀总成配合的槽,所述脱料板16通过脱料板导柱17与下模板11连接,在所述脱料板导柱17上套接有脱料板弹簧18。 As shown in Figures 6 and 7, the die cutting device also includes an upper template 10 and a lower template 11, the lower template 11 is fixed on the frame 1, and the upper template 10 is connected with the lower template 11 through guide posts 12, The upper template 10 can move up and down along the guide post 12, the cutter assembly is connected to the lower end of the upper template 10 through the cutter fixing plate 13, and the upper end of the upper template 10 is connected to the connecting rod through the connecting seat 15 with the connecting shaft 14 9. The lower end is connected. The lower backing plate 3 is fixedly connected to the upper end of the lower formwork 11. A stripping plate 16 is arranged between the upper formwork 10 and the lower formwork 11 and above the chicken feet conveying chain plate. On the stripping plate 16 A slot for matching with the cutter assembly is arranged on the top, and the stripper plate 16 is connected with the lower template 11 through a stripper plate guide post 17, and a stripper plate spring 18 is sleeved on the stripper plate guide post 17.
如图8所示,在所述下模板11上、下垫板3下方设置有顶杆机构,所述顶杆机构包括通过顶杆锁紧螺母19固定在下模板11上的顶杆20以及设置在顶杆20端部且与下垫板3上通槽B4b对应的垫板21,在所述顶杆20上套接有顶杆回位弹簧22。在切刀总成下降穿过下垫板上对应的通槽B后,接触到顶杆顶端的垫板时,顶杆回位弹簧被压缩,同切刀一通下降,当切刀完成切分动作并上升至最高点时,顶杆回位弹簧同时恢复初始位置,同样被压缩的脱料板弹簧一同恢复到初始位置,完成一个循环。 As shown in FIG. 8 , a jacking mechanism is arranged on the lower template 11 and below the lower backing plate 3 , and the jacking mechanism includes a jacking rod 20 fixed on the lower template 11 through a jacking rod locking nut 19 and an The end of the push rod 20 and the backing plate 21 corresponding to the upper through groove B4b of the lower backing plate 3 are sleeved with a push rod return spring 22 on the push rod 20 . After the cutter assembly descends through the corresponding through slot B on the lower backing plate and touches the backing plate at the top of the ejector rod, the return spring of the ejector rod is compressed and descends together with the cutter. When the cutter completes the cutting action and When it rises to the highest point, the return spring of the ejector rod returns to the initial position at the same time, and the stripper plate spring which is also compressed returns to the initial position together, completing a cycle.
如图9所示,所述切刀总成包括刀座23以及设置在刀座23下端的刀片组24,所述刀片组24由呈八字形分布的两个刀片以及四个呈水平分布的刀片组成,所述呈水平分布的刀片中与八字形分布刀片相邻的刀片与其端部紧密贴合形成类似π字形,在所述鸡爪摆放板2和下垫板3上分别设置有与刀片组24对应的通槽A4a和通槽B4b,所述下垫板3上通槽B4b的宽度小于鸡爪摆放板2上通槽A4a的宽度。所述下垫板是固定在机架上的,其通槽B与切刀总成始终保持着较高的对准精度,故通槽B的宽度只需刚好让切刀穿过即可,而鸡爪摆放板为运动着的,因此鸡爪摆放板上的通槽A与切刀总成在长时间使用后会出现对准精度降低的问题,故通槽A的宽度要略大些,以防止对准精度降低后,切刀切到鸡爪摆放板上,造成鸡爪摆放板损坏。如图10所示,在所述下垫板3上设置有两条限位导向槽34,在所述鸡爪摆放板下端设置有与限位导向槽34配合的凸起,该结构能够对鸡爪摆放板与下垫板的配合起到导向作用,同时限制鸡爪摆放板在左右方向上的移动。 As shown in Figure 9, the cutter assembly includes a knife seat 23 and a blade group 24 arranged at the lower end of the knife seat 23, the blade group 24 consists of two blades distributed in a figure-eight shape and four blades distributed horizontally Composition, among the blades that are horizontally distributed, the blades that are adjacent to the eight-shaped distribution blades are closely attached to their ends to form a shape similar to π, and the chicken feet placement plate 2 and the lower backing plate 3 are respectively provided with blades Group 24 corresponds to the through groove A4a and the through groove B4b, the width of the through groove B4b on the lower backing plate 3 is smaller than the width of the through groove A4a on the chicken feet placing plate 2 . The lower backing plate is fixed on the frame, and its through-slot B and the cutter assembly maintain high alignment accuracy all the time, so the width of the through-slot B only needs to be just enough for the cutter to pass through, and The chicken feet placement plate is moving, so the alignment accuracy of the through groove A and the cutter assembly on the chicken feet placement board will decrease after a long time of use, so the width of the through groove A should be slightly larger. In order to prevent the reduction of the alignment accuracy, the cutter cuts to the chicken feet placement board, causing damage to the chicken feet placement board. As shown in Figure 10, two position-limiting guide grooves 34 are provided on the lower backing plate 3, and a protrusion cooperating with the position-limiting guide grooves 34 is provided at the lower end of the chicken feet placing plate. The cooperation of the chicken feet placing plate and the lower backing plate plays a guiding role, and simultaneously restricts the movement of the chicken feet placing plate in the left and right directions.
如图11所示,在所述鸡爪摆放板2上设置有卡爪装置,所述卡爪装置包括卡爪夹25以及设置在卡爪夹25两侧的限位销26,鸡爪摆放板2上与刀片组24对应的八字形通槽分别设置于卡爪夹25与限位销26之间;如图12所示,在所述刀模装置对应的出料端设置有脱料机构,所述脱料机构包括设置在鸡爪摆放板2上方、刀模装置对应出料端的脱料爪压盘27以及与固定在鸡爪摆放板2上的脱料爪转轴28铰接的脱料爪29,所述脱料爪29一端置于卡爪夹25处,其另一端与脱料爪压盘27对应,所述脱料爪压盘27通过脱料爪压盘转轴30与固定在机架1上的压盘固定座31连接。当鸡爪摆放板通过脱料爪压盘时,脱料爪一端与脱料爪压盘接触,此时脱料爪以鸡爪摆放板上固定的脱料爪压盘转轴为中心旋转,脱料爪另一端翘起,将残留在卡爪夹内的鸡爪顶出,随着鸡爪摆放板继续移动,脱料爪压盘与鸡爪摆放板脱开,由于重力作用使脱料爪再次回到原位,完成一个循环。 As shown in Figure 11, a claw device is provided on the chicken claw placement plate 2, and the claw device includes a claw clip 25 and limit pins 26 arranged on both sides of the claw clip 25, and the chicken claw swings The eight-shaped through groove corresponding to the blade group 24 on the release plate 2 is respectively arranged between the claw clamp 25 and the limit pin 26; mechanism, the stripping mechanism includes a stripping claw pressure plate 27 arranged on the top of the chicken feet placement plate 2, a knife mold device corresponding to the discharge end, and a hinged joint with the stripping claw rotating shaft 28 fixed on the chicken feet placement plate 2. The stripping claw 29, one end of the stripping claw 29 is placed at the claw clamp 25, and the other end corresponds to the stripping claw pressure plate 27, and the stripping claw pressure plate 27 is fixed to the stripping claw pressure plate rotating shaft 30 The platen holder 31 on the frame 1 is connected. When the chicken feet placement plate passes through the stripping claw pressure plate, one end of the stripping claw is in contact with the stripping claw pressure plate. The other end of the stripping claw is tilted up to push out the remaining chicken claws in the claw clip. As the chicken claw placement plate continues to move, the stripping claw pressure plate is separated from the chicken claw placement plate, and the stripping claws are separated due to gravity. The material claw returns to its original position again to complete a cycle.
以上所述仅为本发明的较佳实施例而已,并不用以限制本发明,凡在本发明的精神和原则之内所作的任何修改、等同替换和改进等,均应包含在本发明的保护范围之内。 The above descriptions are only preferred embodiments of the present invention, and are not intended to limit the present invention. Any modifications, equivalent replacements and improvements made within the spirit and principles of the present invention should be included in the protection of the present invention. within range. the
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| CN104723387A (en) * | 2015-04-01 | 2015-06-24 | 长江大学 | Falling type automatic vegetable cutter |
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| CN104760073B (en) * | 2015-04-10 | 2017-01-25 | 有友食品股份有限公司 | Transmission mechanism for chicken feet cutting machine |
| CN106689321B (en) * | 2016-12-27 | 2018-12-07 | 重庆顺泰食品有限公司 | Chicken feet cutter device |
| CN107027863B (en) * | 2017-05-25 | 2019-04-26 | 东莞合安机电有限公司 | Chicken foot nail separator |
| CN108552301B (en) * | 2018-03-01 | 2020-11-03 | 泾县谷声信息科技有限公司 | Chicken claw positioning plate |
| CN108669203B (en) * | 2018-06-21 | 2024-04-09 | 南京信息职业技术学院 | Chicken feet dividing machine |
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| CN110466855B (en) * | 2019-09-18 | 2024-08-20 | 佛山市佛大华康科技有限公司 | Refrigerating chip labeller |
| CN113142286A (en) * | 2021-05-12 | 2021-07-23 | 贵州省种畜禽种质测定中心 | Chicken slitting and freezing device and using method thereof |
| CN115251131B (en) * | 2022-07-29 | 2023-06-20 | 大连鑫雨机械加工厂 | Phoenix's paws phoenix muscle all-in-one |
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