CN103125622A - Two-stage de-enzyming device and method for strip funicular phoenix oolong - Google Patents
Two-stage de-enzyming device and method for strip funicular phoenix oolong Download PDFInfo
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- CN103125622A CN103125622A CN2013100910746A CN201310091074A CN103125622A CN 103125622 A CN103125622 A CN 103125622A CN 2013100910746 A CN2013100910746 A CN 2013100910746A CN 201310091074 A CN201310091074 A CN 201310091074A CN 103125622 A CN103125622 A CN 103125622A
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- 238000000034 method Methods 0.000 title claims abstract description 39
- 241000233805 Phoenix Species 0.000 title claims abstract description 28
- 230000000694 effects Effects 0.000 claims abstract description 12
- 239000000567 combustion gas Substances 0.000 claims description 37
- 235000006468 Thea sinensis Nutrition 0.000 claims description 27
- 235000020333 oolong tea Nutrition 0.000 claims description 27
- 238000010025 steaming Methods 0.000 claims description 19
- 238000010438 heat treatment Methods 0.000 claims description 18
- 238000004804 winding Methods 0.000 claims description 15
- 230000005540 biological transmission Effects 0.000 claims description 13
- 239000007789 gas Substances 0.000 claims description 8
- 150000001875 compounds Chemical class 0.000 claims description 7
- 238000005096 rolling process Methods 0.000 claims description 3
- 244000269722 Thea sinensis Species 0.000 abstract description 24
- 235000013616 tea Nutrition 0.000 abstract description 21
- 235000009569 green tea Nutrition 0.000 abstract description 4
- 239000002737 fuel gas Substances 0.000 abstract description 3
- 230000018044 dehydration Effects 0.000 abstract description 2
- 238000006297 dehydration reaction Methods 0.000 abstract description 2
- 239000004615 ingredient Substances 0.000 abstract 1
- 125000003118 aryl group Chemical group 0.000 description 9
- 239000000126 substance Substances 0.000 description 9
- 244000025254 Cannabis sativa Species 0.000 description 5
- 239000000796 flavoring agent Substances 0.000 description 5
- 235000019634 flavors Nutrition 0.000 description 5
- 230000009286 beneficial effect Effects 0.000 description 4
- 239000003205 fragrance Substances 0.000 description 4
- 238000005516 engineering process Methods 0.000 description 3
- 241000579894 Chloroceryle americana Species 0.000 description 2
- 238000001816 cooling Methods 0.000 description 2
- 230000001105 regulatory effect Effects 0.000 description 2
- 230000033764 rhythmic process Effects 0.000 description 2
- 238000005070 sampling Methods 0.000 description 2
- 206010013911 Dysgeusia Diseases 0.000 description 1
- 244000230712 Narcissus tazetta Species 0.000 description 1
- 239000004480 active ingredient Substances 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 235000009508 confectionery Nutrition 0.000 description 1
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Abstract
The invention relates to a two-stage de-enzyming device and method for strip funicular phoenix oolong. The device comprises a fuel gas roller de-enzyming mechanism, a tunnel microwave de-enzyming mechanism, a tea green odor volatilization mechanism connecting the fuel gas roller de-enzyming mechanism and the tunnel microwave de-enzyming mechanism, and a central control system. According to the de-enzyming method, tea green is subjected to 'hot wind' and 'microwave' two-stage automated de-enzyming by the two-stage de-enzyming device. The de-enzyming method has the effects of high de-enzyming dehydration rate, uniform heat, good effective ingredient maintaining, few dry sides of de-enzyming leaves, green tea strip, little broken tea content, green leaf bottom, high yellow bud aroma and velvety taste, and the de-enzyming device has the advantages of high automated degree, convenience in operation and the like.
Description
Technical field
The present invention relates to the Tea Processing technical field, specifically a kind of two-period form steaming apparatus and automation fixing method thereof for streak phoenix oolong tea.
Background technology
The phoenix oolong tea refers under the natural conditions in Feng huangshan Mountain, Chaoan County, Guangdong Province, seed selection elite seedling and the kind that cultivates, strain and strain out from the phoenix Varieties of Narcissus Tazetta Var, through adopt green grass or young crops → stand blue or green → processing technology of shining green grass or young crops → air blue → do green grass or young crops (comprise touch green grass or young crops, shake blue or green and standing) → complete → knead → uniquenesses such as oven dry gathers and processes and forms, oolong tea with similar multiple natural flower aroma and special rhythm flavor quality, the ownership semi-fermented tea is one of national six famous tea.The phoenix oolong tea have streak unique model and soup look orange bright, the natural fragrance of a flower obviously, the honey flavor is strong, the mountain rhythm is obvious, the mellow aquatic foods of flavour are refreshing, strongly sweet aftertaste, the quality characteristic that the utmost point endures repeated infusions.
It is closely related that the phoenix oolong tea has the above-mentioned quality characteristic processing technology unique with it, and wherein de-enzyming process is particularly important to forming the above-mentioned quality characteristic of phoenix oolong tea.Because the phoenix oolong tea belongs to semi-fermented tea, the formation of the degree direct influence tealeaves color that completes and make into the quality of sampling tea.Traditional fixing method is manual completing, and manual main tea making master worker's tea making level and the experience of relying on that complete operates, and has that specification requirement is high, threshold is high, quality is unstable and inefficient limitation; Existing part adopts the combustion gas cylinder refiner of high temperature frying to replace manual completing, but still has the limitation inhomogeneous, weak effect that completes.
Publication No. is CN 102524436A, date of publication is that the application for a patent for invention on July 4th, 2012 discloses a kind of microwave for green tea, hot air combined fixing method, the method is utilized simultaneously microwave and hot air combined tealeaves is completed, and has advantages of that fixation time is short, efficient is high.This fixing method only is fit to completing fast of the azymic such as green tea or the class tea that gently ferments, and is not suitable for completing of the semi-fermented tea such as oolong tea.The phoenix oolong tea belongs to semi-fermented tea, and the control of its fixation time, temperature and the duration and degree of heating is all different from green tea, so the method can't be applied to completing of the semi-fermented tea classes such as phoenix oolong tea.Therefore in addition, the phoenix oolong tea has streak unique model, and this unique model makes into samples tea more abundantly, adopt the quick fixing method of combined type to be difficult to make dark brownish green inclusion and aromatic substance to discharge fully, thereby the quality of sampling tea is made in impact.
Summary of the invention
For overcoming the limitation of prior art, the objective of the invention is to disclose a kind of two-period form steaming apparatus for streak phoenix oolong tea and automation fixing method thereof, the advantage such as utilize that this device and method has that water-removing leaves does that the limit is few, the green profit of tea bar, fannings content be few, and the effect that green kingfisher at the bottom of leaf, yellow bud fragrance Gao Rui, flavour are pure and mild and automaticity are high, easy to operate.
for achieving the above object, the present invention adopts following technical scheme: a kind of two-period form steaming apparatus for streak phoenix oolong tea, include combustion gas roller fixation mechanism, the tunnel type micro wave mechanism that completes, the described tunnel type micro wave mechanism that completes includes heating cabinet, the microwave de-enzyming transmission platform, microwave generator and control system, described microwave generator evenly is arranged on the heating cabinet inner top, described microwave de-enzyming transmission platform is arranged on the heating cabinet inner bottom part and front and back transmission under the driving of motor, make dark brownish green the heating under the effect of microwave generator that is placed on described microwave de-enzyming transmission platform complete, it is characterized in that: described combustion gas roller fixation mechanism includes cover body, cylinder, gas burner, air blast, active roller station and passive support roller, described cylinder is oval cylindrical shell, its madial wall evenly is provided with and is the spiral cutter rib that the involute shape distributes, described cover body is the cylinder shape, the two ends of described cylinder hang up and rotate along drum central axis under the driving of active roller station by described active roller station and passive support roller respectively, the socket of described cylinder body is placed in cover body inside, described gas burner is arranged on cover body inside and is placed under cylinder, and described faceshield side wall is provided with air blast and is used to the inner air blast of cover body, described combustion gas roller fixation mechanism and tunnel type micro wave complete and are connected with dark brownish green blue or green stink volatilization mechanism between mechanism.
Preferably, described two-period form steaming apparatus for streak phoenix oolong tea also includes central control system, described combustion gas roller fixation mechanism, tunnel type micro wave mechanism and the dark brownish green blue or green stink volatilization mechanism work compound under the driving of described central control system that completes.
Preferably, described drum length is 4～5 meters, and 0.8～1.0 meter of internal diameter describedly is spiral cutter rib that the involute shape distributes for being the involute shape from cylinder madial wall one end and extending to the other end of cylinder madial wall along helical trajectory.
Preferably, the described spiral cutter rib that is the distribution of involute shape has a plurality of and even distribution.
Preferably, the angle of osculation that forms between the tangent line on described spiral cutter rib and described cylinder rotation direction is 30 °～90 °.
Preferably, described dark brownish green blue or green stink volatilization mechanism includes winding conveyer belt, drive motors and wind pushing mechanism, described winding conveyer belt slowly is sent to described microwave de-enzyming mechanism entrance with dark brownish green from the outlet of described combustion gas roller fixation mechanism under the driving of drive motors, described wind pushing mechanism is arranged at above the winding conveyer belt, is the dark brownish green air-supply on the winding conveyer belt.
A kind ofly use above-mentioned two-period form steaming apparatus for streak phoenix oolong tea and realize it is characterized in that the method that completes in turn including the following steps:
⑴. the combustion gas roller fixation: the dark brownish green rolling at described combustion gas roller fixation mechanism interior overturn completed 10～15 minutes, and the temperature that completes is 100～110 ℃;
⑵. dark brownish green blue or green stink volatilization: on combustion gas roller fixation dark brownish green is sent to described dark brownish green blue or green stink volatilization mechanism automatically, through the dark brownish green blue or green stink of described wind pushing mechanism air-supply volatilization; Wherein the dark brownish green blue or green stink volatilization time is 3～5 minutes;
Preferably, the dark brownish green blue or green stink volatilization of above-mentioned steps ⑴ combustion gas roller fixation, ⑵,
The tunnel type micro wave process of completing is that work compound is also completed automatically under the driving of described central control system.
Adopt technique scheme compared with prior art, its beneficial effect is: the present invention adopts i.e. " hot blast+microwave " de-enzyming process of unique two-period form de-enzyming process, have dehydration rate high, be heated evenly, active ingredient is kept, water-removing leaves does that the limit is few, the green profit of tea bar, fannings content are few, green kingfisher at the bottom of leaf, yellow bud fragrance Gao Rui, the effect that flavour is pure and mild.This technique unique distinction is:
At first, two-period form de-enzyming process existing " quick-fried " fast dewatering, fast play fragrant effect, " the stewing stir-fry " homogeneous heating is arranged again, release and fragrantly thoroughly act on.On the one hand, utilize fuel gas buring to produce fast heat energy, form hot gas and be uniformly distributed in described cylinder surrounding by the air blast air blast again, make the cylinder internal temperature reach fast 100～110 ℃, and homogeneous heating completes, fast dewatering, plays fragrant purpose fast thereby make dark brownish green being in " quick-fried " state that is placed in cylinder inside and be rapidly heated in the short time to reach evenly; On the other hand, on the basis of hot air water-removing, recycling heating using microwave completes and carries out " the stewing stir-fry ", can make dark brownish green inside and outside homogeneous heating, is beneficial to thoroughly disengaging of inner aromatic substance, can prevent that again the moisture evaporation from causing blade withered, cracked too much." hot blast+microwave " both interacts, mutually promotes in the fragrant process that completed, wherein hot air water-removing makes the aromatic substance rapid release on dark brownish green top layer, and the aromatic substance that microwave de-enzyming makes dark brownish green inside evenly, rapid osmotic is to dark brownish green top layer, further promotes disengaging of dark brownish green top layer aromatic substance; And the aromatic substance on dark brownish green top layer disengages and is beneficial to dark brownish green inner aromatic substance and is distributed to dark brownish green top layer, makes dark brownish green inner aromatic substance disengage more thorough, more comprehensively.Both in conjunction with make more abundant streak dark brownish green middle aromatic substance disengage fast, thorough, comprehensively, thereby be that the one-tenth of making nature fragrance of a flower Gao Rui is sampled tea and taken a firm foundation.
Secondly, complete at combustion gas roller fixation mechanism and tunnel type micro wave and be provided with open dark brownish green blue or green stink volatilization mechanism between mechanism, make the dark brownish green blue or green stink that produces in " quick-fried " process of hot air water-removing to volatilize fast.higher temperature is arranged owing to adopting combustion gas roller fixation mechanism to complete should to guarantee " quick-fried ", excess Temperature when preventing again " quick-fried " and cause dark brownish green generation burnt limit, rotten limit or the excessive situation that completes such as sallow, therefore adopt the combustion gas cylinder of sealing relatively to complete, but the dark brownish green blue or green stink that produce this moment in " quick-fried " process can't volatilize, therefore dark brownish green blue or green stink volatilization mechanism is set after combustion gas roller fixation mechanism can prevents that the dark brownish green blue or green stink of " quick-fried " process generation is because volatilizing, if resident bleed back cause into sample tea puckery, the heavy defective of blue or green stink.
Again, hot air water-removing also can make and dark brownish greenly dark brownish green burnt limit, rotten limit or sallow defect not occur because of excess Temperature, hot gas skewness in " quick-fried " process that completes, also too low not the reaching of Yin Wendu do not played fragrant effect fast, make complete evenly, temperature is moderate, play perfume effective, yield rate is high.Simultaneously, reach the cylinder of 5 meters, be the angle of osculation that forms between spiral cutter rib that the involute shape distributes and the tangent line on spiral cutter rib and described cylinder rotation direction and be 30 °～90 ° and make the dark brownish green Uniform Dispersion of the process of completing overturn, thermally equivalent and evenly displacement make the dark brownish green better effects if that completes on the one hand; Also be beneficial on the other hand pipelining.Because dark brownish greenly moved to out cylinder approximately 12 minutes from entering cylinder through flip bit, just complete hot air water-removing and enter next link that completes, make dark brownish green being able to continuously enter cylinder and output roller successively, the centre is not uninterruptedly, stop.
In addition, the inventive method combustion gas roller fixation, the volatilization of dark brownish green blue or green stink and the tunnel type micro wave process of completing are work compounds and automatically completing under the driving of central control system, have a manual intervention few, automation, intelligent high advantage.
Description of drawings
Fig. 1 is the structural representation of steaming apparatus of the present invention.
Fig. 2 is the structural representation of combustion gas roller fixation of the present invention mechanism cross section.
Fig. 3 is that cylinder of the present invention is along the structural representation of shaft section.
Fig. 4 is the layout schematic diagram of spiral cutter rib of the present invention.
The specific embodiment
The invention will be further described below in conjunction with specific embodiment.
Embodiment 1: a kind of two-period form steaming apparatus for streak phoenix oolong tea.
as Fig. 1, 2, 3, a kind of two-period form steaming apparatus for streak phoenix oolong tea shown in 4, include combustion gas roller fixation mechanism, tunnel type micro wave complete mechanism and central control system 20, the described tunnel type micro wave mechanism that completes includes heating cabinet 3, microwave de-enzyming transmission platform 18, microwave generator 1 and control system 2, wherein microwave generator 1 evenly is arranged on heating cabinet 3 inner tops, microwave de-enzyming transmission platform 18 is arranged on heating cabinet 3 inner bottom parts and front and back reciprocal transmission under the driving of motor 17, make dark brownish green the heating under the effect of microwave generator 1 that is placed on microwave de-enzyming transmission platform 18 complete, described combustion gas roller fixation mechanism includes cover body 9, cylinder 7, gas burner 14, air blast 13, active roller station 11 and passive support roller 8, and cylinder 7 is oval cylindrical shell, and its madial wall evenly is provided with and is the spiral cutter rib 19 that the involute shape distributes, cover body 9 is the cylinder shape, the two ends of cylinder 7 hang up and rotate along drum central axis under the driving of active roller station 11 by active roller station 11 and passive support roller 8 respectively, wherein, active roller station 11 rotates and drives cylinder and synchronously rotates under the driving of drive motors 12, the socket of the main body of cylinder 7 is placed in cover body 9 inside, and it is inner and be placed under cylinder 7 that gas burner 14 is arranged on cover body 9, and cover body 9 sidewalls are provided with air blast 13 and are used to the inner air blast of cover body, also are provided with exhaust tube 10 above cover body 9, combustion gas roller fixation mechanism and tunnel type micro wave complete and are connected with dark brownish green blue or green stink volatilization mechanism between mechanism, this dark brownish green blue or green stink volatilization mechanism includes winding conveyer belt 16, drive motors 15 and wind pushing mechanism 5, winding conveyer belt 16 slowly is sent to described microwave de-enzyming mechanism entrance 4 with dark brownish green from described combustion gas roller fixation mechanism outlet 6 under the driving of drive motors 15, wind pushing mechanism 5 is made of a plurality of cooling fans, a plurality of cooling fans evenly are arranged at winding conveyer belt 16 tops, are the dark brownish green air-supply on winding conveyer belt 16, described combustion gas roller fixation mechanism, tunnel type micro wave mechanism and the dark brownish green blue or green stink volatilization mechanism work compound under the driving of described central control system 20 that completes.
The length of its intermediate roll 7 is 4.5 meters, 0.8 meter of internal diameter, and making dark brownish green is 10～15 minutes from entering the time that cylinder to flip bit shifts out cylinder, just now completes the roller fixation process one time.
As shown in Figure 2, the spiral cutter rib 7 that is the distribution of involute shape has a plurality of and even distribution, and totally six, spiral cutter rib shown in Figure 2 is uniformly distributed on the cylinder madial wall.
As shown in Figure 3, describedly be spiral cutter rib 19 that the involute shape distributes for being the involute shape from cylinder 7 madial wall one ends and extending to the other end of cylinder 7 madial walls along helical trajectory.
As shown in Figure 4, the angle of osculation that forms between the tangent line on spiral cutter rib 19 and cylinder 7 rotation directions is 60 °.
Embodiment 2:
Illustrate the above-mentioned two-period form steaming apparatus for streak phoenix oolong tea of application below in conjunction with accompanying drawing 1 and realize the process that automation completes.
The employing following steps successively of this automation fixing method:
⑴. combustion gas roller fixation: open combustion gas roller fixation device and make its cylinder 7 automatic turnings and heating, until temperature rises to 100～110 ℃, to send into continuously combustion gas roller fixation device by automatic feed mechanism inner with dark brownish green, the dark brownish green rolling at cylinder 7 interior overturns completed approximately 12 minutes, and the temperature that completes is 100～110 ℃; Wherein, cylinder 7 length are 4.5,0.8 meter of internal diameter, and rotating speed is 28 rev/mins, makes dark brownish greenly from entering just approximately 12 minutes time that cylinder to flip bit moves on to combustion gas roller fixation mechanism outlet 6, completes combustion gas roller fixation overall process.By regulating the rotating speed of cylinder, controlled tea making green grass or young crops is at the fixation time of cylinder inside, and generally, for guaranteeing to complete effect, namely fixation time is controlled at 10～15 minutes, and the rotating speed of index drum can reach at 27～32 rev/mins the effect that completes preferably.
⑵. dark brownish green blue or green stink volatilization: automatically be sent to through combustion gas roller fixation dark brownish green on the winding conveyer belt 16 of described dark brownish green blue or green stink volatilization mechanism, through the wind pushing mechanism 5 dark brownish green blue or green stinks of air-supply volatilization; Wherein the dark brownish green blue or green stink volatilization time is 4 minutes, wherein makes the approximately 4 minutes dark brownish green time that stops by the transmission speed of regulating the winding conveyer belt on the winding conveyer belt, and automatically enters microwave de-enzyming case 3 by microwave de-enzyming mechanism entrance 4.
Above-mentioned combustion gas roller fixation, dark brownish green blue or green stink volatilization and the tunnel type micro wave process of completing are that work compound is also completed automatically under the driving of central control system 20.
Certainly, the above-mentioned the preferred embodiment of the present invention that just discloses, the variation and the modification that are equal in any employing invention right claimed range are all in claim scope of the present invention.
Claims (8)
1. two-period form steaming apparatus that is used for streak phoenix oolong tea, include combustion gas roller fixation mechanism, the tunnel type micro wave mechanism that completes, the described tunnel type micro wave mechanism that completes includes heating cabinet, the microwave de-enzyming transmission platform, microwave generator and control system, described microwave generator evenly is arranged on the heating cabinet inner top, described microwave de-enzyming transmission platform is arranged on the heating cabinet inner bottom part and front and back transmission under the driving of motor, make dark brownish green the heating under the effect of microwave generator that is placed on described microwave de-enzyming transmission platform complete, it is characterized in that: described combustion gas roller fixation mechanism includes cover body, cylinder, gas burner, air blast, active roller station and passive support roller, described cylinder is oval cylindrical shell, its madial wall evenly is provided with and is the spiral cutter rib that the involute shape distributes, described cover body is the cylinder shape, the two ends of described cylinder hang up and rotate along drum central axis under the driving of active roller station by described active roller station and passive support roller respectively, the socket of described cylinder body is placed in cover body inside, described gas burner is arranged on cover body inside and is placed under cylinder, and described faceshield side wall is provided with air blast and is used to the inner air blast of cover body, described combustion gas roller fixation mechanism and tunnel type micro wave complete and are connected with dark brownish green blue or green stink volatilization mechanism between mechanism.
2. be used for as claimed in claim 1 the two-period form steaming apparatus of streak phoenix oolong tea, it is characterized in that: also include central control system, described combustion gas roller fixation mechanism, tunnel type micro wave mechanism and the dark brownish green blue or green stink volatilization mechanism work compound under the driving of described central control system that completes.
3. be used for as claimed in claim 1 the two-period form steaming apparatus of streak phoenix oolong tea, it is characterized in that: described drum length is 4～5 meters, 0.8～1.0 meter of internal diameter describedly is spiral cutter rib that the involute shape distributes for being the involute shape from cylinder madial wall one end and extending to the other end of cylinder madial wall along helical trajectory.
4. be used for as claimed in claim 1 the two-period form steaming apparatus of streak phoenix oolong tea, it is characterized in that: the described spiral cutter rib that is the distribution of involute shape has a plurality of and even distribution.
5. be used for as claimed in claim 1 the two-period form steaming apparatus of streak phoenix oolong tea, it is characterized in that: the angle of osculation that forms between the tangent line on described spiral cutter rib and described cylinder rotation direction is 30 °～90 °.
6. be used for as claimed in claim 1 the two-period form steaming apparatus of streak phoenix oolong tea, it is characterized in that: described dark brownish green blue or green stink volatilization mechanism includes winding conveyer belt, drive motors and wind pushing mechanism, described winding conveyer belt slowly is sent to described microwave de-enzyming mechanism entrance with dark brownish green from the outlet of described combustion gas roller fixation mechanism under the driving of drive motors, described wind pushing mechanism is arranged at above the winding conveyer belt, is the dark brownish green air-supply on the winding conveyer belt.
7. an application rights requires 1～6 arbitrary described two-period form steaming apparatus for streak phoenix oolong tea to realize the method that completes, and it is characterized in that in turn including the following steps:
⑴. the combustion gas roller fixation: the dark brownish green rolling at described combustion gas roller fixation mechanism interior overturn completed 10～15 minutes, and the temperature that completes is 100～110 ℃;
⑵. dark brownish green blue or green stink volatilization: on combustion gas roller fixation dark brownish green is sent to described dark brownish green blue or green stink volatilization mechanism automatically, through the dark brownish green blue or green stink of described wind pushing mechanism air-supply volatilization; Wherein the dark brownish green blue or green stink volatilization time is 3～5 minutes;
⑶. tunnel type micro wave completes: the dark brownish green tunnel type micro wave that automatically is sent to completes in mechanism, carries out microwave de-enzyming, and fixation time is 12～15 minutes, and the temperature that completes is 70～80 ℃.
8. the two-period form steaming apparatus that is used for as claimed in claim 7 streak phoenix oolong tea is realized it is characterized in that the method that completes: described step ⑴ combustion gas roller fixation, the dark brownish green blue or green stink volatilization of ⑵, the ⑶ tunnel type micro wave process of completing are work compounds and automatically completing under the driving of described central control system.
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| CN106417726B (en) * | 2016-09-27 | 2023-08-01 | 福建省麒麟山茶业发展有限公司 | Automatic rolling machine set without falling to ground |
| CN107047837A (en) * | 2017-03-29 | 2017-08-18 | 泉州宝顿机械技术开发有限公司 | A kind of tea water-removing machine |
| CN110628549A (en) * | 2019-09-30 | 2019-12-31 | 韦明尊 | Novel glutinous rice tea wine making process |
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| CN103125622B (en) | 2014-01-15 |
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