CN103122590A - Emulational wax printing method of fabric - Google Patents
Emulational wax printing method of fabric Download PDFInfo
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- CN103122590A CN103122590A CN2012105178406A CN201210517840A CN103122590A CN 103122590 A CN103122590 A CN 103122590A CN 2012105178406 A CN2012105178406 A CN 2012105178406A CN 201210517840 A CN201210517840 A CN 201210517840A CN 103122590 A CN103122590 A CN 103122590A
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Abstract
The invention provides an emulational wax printing method of fabric. The method comprises the steps of: carrying out color separation on printed patterns, so as to obtain a green pattern, a magenta pattern, a yellow pattern and a black pattern of the printed patterns; respectively carrying out screen hanging and platemaking according to the patterns of all colors to obtain pattern editions corresponding to the pattern of each color; respectively preparing mill base according to the patterns of all colors to obtain the mill base corresponding to the pattern of each color; carrying out pretreatment on the fabric; then orderly carrying out emulational wax printing by corresponding pattern editions editions and the mill bases; and ageing, thus obtaining the emulational wax printed fabric on which the printed patterns are printed. A four-color separation printing technology is applied to an emulational wax product for the first time; and the product is superior to the domestic like product in style and printing effect by adjusting a draft drawing technique and a printing process; and the competitiveness level of the product in the market is improved.
Description
Technical field
The present invention relates to the printing technique field, particularly a kind of imitative wax printing method of fabric.
Background technology
Batik is a kind of printing method using wax as resist agent, can be divided into three major types according to traditional printing technology: the first kind is indigo true Batik, be commonly called as wax printing, technological process is generally: wax → indigo dyeing → get rid of wax line → wax line wax → chromatography → post processing → finished product that dyes → move back is prepared → printed to grey cloth → grey cloth pre-treatment and printing rollers, be that printing technology be take the bipseudoindoxyl dye stamp as main, the wax line also is that bipseudoindoxyl dye prints, and it is representative that its product be take the wax printing fabric of C24 * 24/72 * 60; Equations of The Second Kind is the true Batik except indigo, be commonly called as imitative wax printing, it adopts Naphthol dyestuff, REACTIVE DYES and reducing dye to spell the mode of use, replace bipseudoindoxyl dye to carry out stamp or print additional other patterns, the wax line is that REACTIVE DYES is printed, and it is representative that product be take the imitative wax printing fabric of C24 * 24/72 * 60 and C32 * 32/68 * 68; The 3rd class is super Batik, is commonly called as super wax seal flower, and it adopts novel REACTIVE DYES and auxiliary agent to carry out stamp, and the wax line be take bubble wax line as main, and it is representative that product be take the super wax seal flower fabric of C40 * 40/90 * 70 and C40 * 40/96 * 96.Wherein, super wax seal flower fabric belongs to the top product in Europe at present, and color is more bright-coloured, more accurate to flower, is the Green Product that meets modern cleaner production theory.
From the production technology of Batik, the characteristics of Batik fabric comprise: front and the reverse side pattern of (1) fabric are identical, and especially the vividness of mass-tone two sides color is identical; (2) meticulous, the nature of wax line, look dense are clear, and the two sides moulding symmetry of fabric; (3) color is rich and gaudy, and the flower type is rough, and the color profile is bright and clean, clear, and the two sides stylistic effects of fabric is consistent; (4) there is certain distance on the both sides of fabric as the stamp selvedge of 1 centimetre, and the above has sign or pictorial trademark, and the basic top margin be consistent at the door width is consistent; (5) conventional color take indigo, phthalein is blue or green, coffee and dark blue as main, take scarlet, purplish red, tangerine look, deep yellow and bright green etc. is pattern.
But, Batik is polychrome version spot color stamp, it is the corresponding color of a set of flower version, the cover chromatic number of Printing is limited to the cover chromatic number of printing machine, and this figure for discontinuous tone is as color lump, lines etc., and the effect of performance still can, and for continuous tone, graph image that color is abundant, the effect distortion of performance, definition is not high, naturally not plentiful and not lively.
Summary of the invention
In order to solve above technical problem, the invention provides a kind of imitative wax printing method of fabric, the method can improve definition and the vividness of emulation wax seal flower prod, makes the product printing effect more natural, lively and true to nature.
The invention provides a kind of imitative wax printing method of fabric, comprise the following steps:
Decalcomania is carried out to color separation, obtain cyan pattern, magenta pattern, yellow pattern and the black pattern of described decalcomania;
According to linked network, the plate-making respectively of described cyan pattern, magenta pattern, yellow pattern and black pattern, obtain the flower version of corresponding each color pattern;
Prepare respectively mill base according to described cyan pattern, magenta pattern, yellow pattern and black pattern, obtain the mill base of corresponding each color pattern;
Fabric is carried out to pre-treatment, then utilize corresponding flower version and mill base to imitate in turn wax printing, through evaporating, obtain being printed with the emulation wax seal loom figured of described decalcomania.
Preferably, decalcomania is carried out to color separation, also comprise the orange pattern that obtains described decalcomania and at least one in the purple pattern.
Preferably, after described color separation, before described linked network, the magenta pattern of described decalcomania is carried out to reverse toning.
Preferably, the viscosity of the mill base of described each color pattern of correspondence is 40000cP ~ 45000cP.
Preferably, the mass ratio 27 ~ 37:27 of the mill base of the mill base of the mill base of described cyan pattern, the mill base of magenta pattern, yellow pattern and black pattern ~ 37:65 ~ 87:13 ~ 17.
Preferably, described temperature of evaporating is 102 ℃ ~ 106 ℃, and the described time of evaporating is 5 minutes ~ 10 minutes.
Preferably, described pre-treatment comprises:
By fabric singed successively, destarch and mercerising.
Preferably, after described evaporating, also comprise:
To be washed successively through the fabric evaporated, tentering.
Compared with prior art, the imitative wax printing method of fabric provided by the invention comprises the following steps: decalcomania is carried out to color separation, obtain its cyan pattern, magenta pattern, yellow pattern and black pattern; According to linked network, the plate-making respectively of described cyan pattern, magenta pattern, yellow pattern and black pattern, obtain the flower version of corresponding each color pattern; Prepare respectively mill base according to described cyan pattern, magenta pattern, yellow pattern and black pattern, obtain the mill base of corresponding each color pattern; Fabric is carried out to pre-treatment, then utilize corresponding flower version and mill base to imitate in turn wax printing, through evaporating, obtain being printed with the emulation wax seal loom figured of described decalcomania.At first the present invention is retouched original text by the stamp original copy, by color decomposition, is divided into the pattern of green grass or young crops, magenta, Huang and black four colors; Then carry out respectively linked network according to the pattern of this four look, obtain the black and white moire pattern, respectively through plate-making, obtain the flower version of corresponding each color pattern, and prepare respectively mill base according to these four colors; Finally utilize corresponding flower version and mill base, in turn the fabric through pre-treatment imitate to wax printing, not only carry out the synthetic of look when printing, make that decalcomania is more lively, color is vivider, and the effect that obtains imitating wax printing; Through evaporating, obtain being printed with the emulation wax seal loom figured of described decalcomania.The present invention is used for the emulation wax product by four color separation printing techniques first, by retouching the adjustment of original text gimmick and printing technology, makes product and all be better than domestic like product on style or on printing effect, has improved the level of competitiveness of product on market.
The accompanying drawing explanation
Fig. 1 is the scan image of the decalcomania of one embodiment of the invention;
Fig. 2 is the magenta pattern of the decalcomania of one embodiment of the invention;
Fig. 3 is the decalcomania of the embodiment of the present invention 1 sample;
Fig. 4 is the scan image of the invention process 1 sample decalcomania;
Fig. 5 is the scan image adjustment figure of the embodiment of the present invention 1 sample decalcomania;
Fig. 6 is minute colored pattern of the embodiment of the present invention 1 sample decalcomania, and wherein, (a) part is black pattern, and (b) part is the magenta pattern, and (c) part is the cyan pattern, and (d) part is yellow pattern;
Fig. 7 is the black and white moire pattern of corresponding cyan pattern after the embodiment of the present invention 1 color separation;
Fig. 8 is the PRINTED FABRIC that imitative wax printing method that the embodiment of the present invention 1 provides obtains.
The specific embodiment
In order further to understand the present invention, below in conjunction with embodiment, the preferred embodiment of the invention is described, but should be appreciated that these are described is for further illustrating the features and advantages of the present invention, rather than limiting to the claimed invention.
The invention provides a kind of imitative wax printing method of fabric, comprise the following steps:
Decalcomania is carried out to color separation, obtain cyan pattern, magenta pattern, yellow pattern and the black pattern of described decalcomania;
According to linked network, the plate-making respectively of described cyan pattern, magenta pattern, yellow pattern and black pattern, obtain the flower version of corresponding each color pattern;
Prepare respectively mill base according to described cyan pattern, magenta pattern, yellow pattern and black pattern, obtain the mill base of corresponding each color pattern;
Fabric is carried out to pre-treatment, then utilize corresponding flower version and mill base to imitate in turn wax printing, through evaporating, obtain being printed with the emulation wax seal loom figured of described decalcomania.
At first the present invention is retouched the original text operation: decalcomania is carried out to color separation, obtain cyan pattern, magenta pattern, yellow pattern and the black pattern of described decalcomania.
In the present invention, the described original text operation of retouching is specially:
Adopt scanner to be scanned the decalcomania of sample, obtain the scan image of described decalcomania;
Utilize color separation software to carry out color separation to the scan image of described decalcomania, obtain cyan pattern, magenta pattern, yellow pattern and the black pattern of described decalcomania.
During scanning, the present invention preferably adopts the high accuracy scanner, as the high accuracy scanner that model is ES-6000HS, guarantees that as far as possible the color of image is vivid.
Before color separation, the present invention preferably utilizes color separation software to carry out size adjusting and texture adjustment to the scan image of described decalcomania.First adjust size, then delineate out large profile, select zone to carry out Fuzzy Processing, until the color blend in image, clean mark, picture engraving is intended to outstanding part emphatically again, as scenery nearby of personage's face of mainly portraying human head picture, landscape figure or theme architecture etc., make image more can separate level.
The present invention recycles described color separation software the scan image of described decalcomania is carried out to color separation, according to principles such as subtractive processes, separate cyan (look number: Pantone Process Cyan, C), pinkish red (look number: Pantone Process Magenta C, M), yellow (look number: Pantone YellowC, Y), black (look number: Pantone Process black, K) level of these four colors, these four colors of CMYK can be in harmonious proportion a plurality of colors of publishing picture in picture, thereby make that image is more lively, color is vivider; And successively adjust the slurry ratio that accounts for of tetra-layers of CMYK according to color-dividing process, wherein, black mainly plays the effect of crucial touch, unsuitable too many; Magenta, cyan, yellow ratio directly affect the form and aspect trend of image, and another yellow effect is to set off background color; It is minimum to be that black accounts for the slurry ratio, and the slurry ratio that accounts for of magenta, cyan is taken second place, the yellow slurry ratio that accounts for maximum.Described color separation software can be the chameleon software of increasing income in Hangzhou, can be also the AT2000 color separation software of the grand China in Hangzhou, and the present invention there is no particular restriction to this.
Decalcomania is carried out to color separation, and the present invention also comprises the orange pattern that obtains described decalcomania and at least one in the purple pattern.Be that the present invention can increase to five chromatographys or six chromatographys, make level abundanter, image is more natural, true to nature.
When printing light color flower type, after described color separation, the present invention preferably carries out reverse toning by the magenta pattern of described decalcomania, with the contrast effect that reaches outstanding dark and light tone, the acquisition purpose of image clearly more naturally.
Described reverse toning, can be described as instead and beat, and refers to reverse a kind of processing method of carrying out in normally retouching the original text direction.Because the cloth cover plasma volume is certain, while printing light colour, use the technique of instead beating can better give prominence to dark color and light tone.Anti-beating can not be for expressing the image of character facial, and the picture that is usually used in expressing clothes and background.Fig. 1 is the scan image of the decalcomania of one embodiment of the invention, when this colored type that runs into shown in Fig. 1, if the dark brown idea paving slurry above magenta is too many, can affect the brightness of magenta, so magenta is done instead and beaten, can avoid the excessive paving slurry of dark-brown idea, thereby improve the color of cloth cover, as shown in Figure 2, Fig. 2 is the magenta pattern of the decalcomania of one embodiment of the invention to image after anti-beating.
Retouch after the original text operation completes, the present invention's net processed or plate-making process, according to linked network, the plate-making respectively of described cyan pattern, magenta pattern, yellow pattern and black pattern, obtain the flower version of corresponding each color pattern.
Wherein, described linked network or screening are to form a kind of technique of moire topography with countless black and white site, hang the moire idea.Described site is that centre-to-centre spacing equates and area is unequal and rule is arranged tissue, can reproduce the idea of picture tone level.The present invention, according to described cyan pattern, magenta pattern, yellow pattern and black pattern, carries out respectively linked network, obtains the black and white moire pattern of corresponding each color.Be generally by net week and net classification linked network, can effectively avoid " tortoise spot " fault.Different net linked network parameter request differences, as the site of corresponding each color has different angles, if 45 ° of screenings, 15 ° of angle screenings cyan for, 75 ° of angle screenings for black, 0 ° of angle screening for yellow; If picture is with cool tone or take landscape when main, cyan 45° angle screening is pinkish red with 15 ° of angle screenings, 75 ° of angle screenings for black, 0 ° of angle screening for yellow; Select 45dpi/inch as added site.
Described plate-making is specially:
Apply water soluble photosensitive on the nickel screen surface, the black and white moire pattern of described each color of correspondence is wound on described nickel screen, then carry out highlight exposure, develop through washing, obtain flower version or the flower net of corresponding each color pattern.
The reasonably combined impregnation technique of the present invention, add appropriate distilled water according to the order number of nickel screen, makes to apply water soluble photosensitive and the thickness of the nickel screen glue hung up reaches 1.0dmm ~ 1.5dmm, and the nickel screen of making like this can be given full play to printing effect.Wherein, the order number of described nickel screen is generally 60 orders, 80 orders and 100 orders etc., and the present invention preferably uses 160 order list silk screen printings; Described water soluble photosensitive adopts commonly used the getting final product in this area; Describedly be applied to technological means well known to those skilled in the art, the present invention there is no particular restriction to it.
The present invention preferably selects the fineness parameter of 1200DPI on ink-jet net-making machine, then uniformly sprays aqueous black wax net processed being coated with on the nickel screen surface of described water soluble photosensitive, makes to retouch original text flower type and fits like a glove with system net flower type.
It is all technological means well known to those skilled in the art that described highlight exposure and washing are developed, and without the place of decorative pattern, by sensitization, water soluble photosensitive becomes insoluble resin blocks mesh, and print paste can not be permeated in the past; Dapple place is not by sensitization, and after washing away water soluble photosensitive herein, formation can see through the mesh of print paste, and in follow-up stamp process, mill base can be penetrated on fabric from described mesh, realizes stamp.After highlight exposure, washing are developed, the present invention preferably ties up sponge at the developing hanger edge, whole with sponge wiping 2 ~ 3 times flower net inwall, make water pipe spending online residual wax to rinse well, then with jet sling water, rinse the flower net to clear-cut bright, the bath dynamics can not be too large, to avoid the making flower net occur coming unstuck.
Retouch after the original text operation completes the present invention's operation of also being sized mixing: according to described cyan pattern, magenta pattern, yellow pattern and black pattern, prepare respectively mill base, obtain the mill base of corresponding each color pattern.
The mill base of described each color pattern of correspondence comprises dyestuff and thickener, and the resist agent that adds that simultaneously also can be appropriate makes the chiaroscuro effect of flower type more outstanding.Wherein, described dyestuff is generally Naphthol dyestuff, REACTIVE DYES or reducing dye, and the present invention there is no particular restriction to this.
Described thickener is the key component of print paste, and its effect comprises: (1) makes print paste have certain viscosity and certain adhesion strength, to guarantee the fineness of decorative pattern profile; (2) can be used as decentralized medium and the diluent that dyes material, or as the delivery agent of dyestuff and play carrier function; (3) stabilizing agent of hygroscopic agent, wetting agent and dyestuff when conduct is evaporated and protecting colloid etc.Described thickener can be sodium alginate, and it claims again algin, and the sargassum that can grow in seawater is extracted, through caustic soda, processes and obtain.Sodium alginate has that rheological characteristic and viscosity are good, good penetrability, Dry Sack evenly, easily eccysis, be not stained with cylindrical fireworks and scraper, the advantage such as soft, plasticity good, printing pattern is clear and paste producing is convenient, " imbibition " do not occur in the colored type mill base that can make to be printed on fabric, do not produce fault and " the 3rd look ", and make pattern profile clear bright and clean.Because sodium alginate contains carboxylic acid sodium salt, water soluble, have stronger cloudy lotus property, can or not react with the dye molecule that is also the REACTIVE DYES of the cloudy lotus property effect of repelling each other, and while making REACTIVE DYES use sodium alginate as thickener, tinctorial yield is high.Described thickener can be also urea, with low cost, can also be other synthetic thickeners.
In the present invention, to described thickener correctly select 2 extremely important: (1) thickener need have the good water-based of embracing; (2) stability of thickener is guaranteed.The viscosity of described thickener preferably is controlled between 90000cP ~ 100000cP, is convenient to better control the viscosity of mill base.
In the present invention, in the mill base of described each color pattern of correspondence the consumption proportion of dyestuff and thickener decalcomania is different and adjust per sample; The viscosity of the mill base of described each color pattern of correspondence can be controlled the requirement of mill base according to grey cloth indices and mesh, be preferably 40000cP ~ 45000cP, more preferably 41000cP ~ 44000cP, as too low as mill base viscosity, can cause paving slurry, pattern profile unintelligible; As too high as mill base viscosity, can cause the poor and impact operation of the saturating net of slurry.Wherein, the cP(centipoise) be the habitual measurement unit of kinematic viscosity, 1cP=10
-3pas(handkerchief second)=1mPas(milli handkerchief second).
In the present invention, sample flower type difference, the mill base ratio of each color is just different, and the mass ratio of the mill base of the mill base of described cyan pattern, the mill base of magenta pattern, yellow pattern and the mill base of black pattern is preferably 27 ~ 37:27 ~ 37:65 ~ 87:13 ~ 17.
After making flower version, modulating mill base, the present invention is printed operation: fabric is carried out to pre-treatment, then utilize corresponding flower version and mill base to imitate in turn wax printing, through evaporating, obtain being printed with the emulation wax seal loom figured of described decalcomania.
In the present invention, described pre-treatment preferably includes: by fabric singed successively, destarch and mercerising.Described fabric is that this area grey cloth commonly used gets final product; Describedly singe, destarch, mercerising be technological means well known to those skilled in the art, the present invention is not particularly limited it.
After completing pre-treatment, the present invention utilizes corresponding flower version and mill base in turn the fabric that passes through pre-treatment to be imitated to wax printing, is about to the imitative wax printing that the mill base of above-mentioned four colors is superposeed.Printing operation is a combination of retouching original text and plate-making, in the present invention, described imitative wax printing is specially: will be printed wax through the fabric of pre-treatment, then utilize corresponding flower version and mill base to carry out double exposure, through getting rid of the wax line, recycle corresponding flower version and mill base prints wax line in turn, retreat wax most and get final product.Wherein, row's net order of the flower net of corresponding each color pattern can be spent per sample the style difference of type and adjust, and the row's net order determined can not be put upside down again.Row's net principle comprises: the first, and be generally to arrange from the dark color to light color, solve stamp three looks and drag colour defect, between the flower type, be not connected while concerning, cylinder is arranged and is arranged from light color to the dark color, can solve like this biography look problem in ROTARY SCREAM PRINTING.The second, first to arrange after small size is spent type and arrange large tracts of land flower type, adjacent the coming as far as possible together of flower type, spend phenomenon with the mistake solved in the stamp process.Mentioned above principle can not be copied mechanically and applied indiscriminately in actual printing technology design, should putting in order of cylinder be adjusted accordingly according to the problem that may run in the characteristics that will print colored type, process conditions, grey cloth kind and actual the driving, as can be at first printed yellow or cyan, then being magenta, is finally black.The printing scraper pressure of flower net determine the to blossom whole style of type pattern, as the scraper pressure of 3 kilograms ~ 4 kilograms, pressure is excessive, can make to print off the site of coming and press and stick with paste, and becomes on the spot; Pressure is too small, and the site of some thin sections prints not out.Described seal wax, get rid of the wax line and move back wax and be technological means well known to those skilled in the art, the present invention is not particularly limited it.
Then, the present invention is then evaporated, in the process of evaporating, the mill base water suction that is imprinted on fabric face is expanded, dyestuff dissolves and to fibrous inside infiltration, diffusion, the combination of fabric in the ranges of pattern of mill base place, thereby dyestuff is anchored on fabric, obtain being printed with the emulation wax seal loom figured of described decalcomania.In the present invention, described temperature of evaporating is preferably 102 ℃ ~ 106 ℃; The described time of evaporating is preferably 5 minutes ~ and 10 minutes; The described pressure evaporated is preferably 0.1MPa ~ 0.3MPa.
After described evaporating, the present invention preferably also comprises the post processings such as the fabric that process is evaporated is washed successively, tentering.Described washing, tentering are technological means well known to those skilled in the art, and the present invention is not particularly limited it.
The imitative wax printing method of fabric provided by the invention first by four color separation printing techniques for the emulation wax product, by retouching the adjustment of original text gimmick and printing technology, improved the levels in kind such as the definition of emulation wax seal flower prod and vividness.
In addition, the imitative wax printing method provided by the invention difficulty of sizing mixing is low, and printing machine is drawn a design rapidly, and production efficiency is high, is applicable to producing in enormous quantities.And, for the production of flower type more than the quadruplet look, the present invention can effectively save the use amount of nickel screen and slurry, reduces the discharge capacity of stamp sewage simultaneously.
In order further to understand the present invention, below in conjunction with embodiment, the imitative wax printing method of fabric provided by the invention is specifically described.
Embodiment 1
Fig. 3 is the sample decalcomania of the embodiment of the present invention 1, adopt the high accuracy scanner that model is ES-6000HS that it is scanned, obtain scan image, as shown in Figure 4, Fig. 4 is the scan image of the invention process 1 sample decalcomania, utilize the AT2000 color separation software of the grand China in Hangzhou first it to be carried out to the curve adjustment, details is modified, the image obtained as shown in Figure 5, Fig. 5 is the scan image adjustment figure of the embodiment of the present invention 1 sample decalcomania, recycle described color separation software and carry out color separation, obtain the cyan pattern of described decalcomania, the magenta pattern, yellow pattern and black pattern, as shown in Figure 6, Fig. 6 is minute colored pattern of the embodiment of the present invention 1 sample decalcomania, wherein, (a) part is black pattern, (b) part is the magenta pattern, (c) part is the cyan pattern, (d) part is yellow pattern.
According to described cyan pattern, magenta pattern, yellow pattern and black pattern, the difference linked network, obtain the black and white moire pattern of corresponding each color, wherein, as shown in Figure 7, Fig. 7 is the black and white moire pattern of corresponding cyan pattern after the embodiment of the present invention 1 color separation to the black and white moire pattern of corresponding cyan pattern, more respectively through plate-making, nickel screen order number is 160 orders, obtains the flower version of corresponding each color pattern.
According to described cyan pattern, magenta pattern, yellow pattern and black pattern, prepare respectively mill base, obtain the mill base of corresponding each color pattern.
Wherein, the mill base of cyan pattern comprises the emerald green blue SPE(Jiangsu of 2.6% activity Shen reactive monoazo dyestuffs chemical industry provides), 8% urea and 45% ~ 50% thickener Lyprint RT-BC(U.S. Hensel step chemical industry provides); The mill base of magenta pattern comprises 1.6% reactive red W2R(Jiangsu dolantin section chemical industry to be provided), 8% urea and 65% ~ 70% thickener Lyprint RT-BC(U.S. Hensel step chemical industry provides); The mill base of yellow pattern comprises 2.5% reactive yellow P-6GS(U.S. Hensel and steps chemical industry and provide), 8% urea and 40% ~ 45% thickener Lyprint RT-BC(U.S. Hensel step chemical industry provides); The mill base of black pattern comprises 2.5% reactive black W4B(Taixing golden pheasant dyestuff to be provided) and 8% thickener Lyprint RT-BC(U.S. Hensel step chemical industry and provide); The viscosity of the mill base of described each color pattern of correspondence is 42000cP; The mass ratio of the mill base of the mill base of the mill base of described cyan pattern, magenta pattern, the mill base of yellow pattern and black pattern is 30:32:78:13.
After making flower version, modulating mill base, fabric is carried out to pre-treatment, then utilize corresponding flower version and mill base to imitate in turn wax printing, through evaporating, obtain being printed with the emulation wax seal loom figured of described decalcomania.
Technological process is specially: turn over and stitch → singe → destarch → mercerising → clot → imitative wax printing → evaporate → wash → tentering → test whole.
Wherein, the process conditions of singing are: the speed of a motor vehicle of gassing frame is 120 ± 2m/min, and air pressure is 23 ± 1mbar, and gas pressure is 25 ± 1mbar, the saturating burning that the mode of singing is a positive and a negative, and the rank of singing is 3 ~ 3.5 grades; Light alkali groove alkali concn is 9 ± 1g/L, and padding machine pressure is 0.2 ± 0.02MPa, and dryer pressure is 0.2 ± 0.02MPa.
Destarch is boiled rinsing combination machine for employing 085 rope form moves back and is moved back, boils, floats production technology, the speed of a motor vehicle is 70 m/mins, and first and second portion advance separately cloth, and water washing chamber padding machine pressure is 0.2 ± 0.02MPa, rolling hopper pressure is 0.05 ± 0.01MPa, and the discharge of the 3rd water washing chamber is 0.75 ± 0.3m
3/ h, the discharge of the 6th water washing chamber is 2.0 ± 0.3m
3/ h, the discharge of the 9th water washing chamber is 2.0 ± 0.2m
3/ h;
The process conditions of first are: the temperature of the first rinsing bowl and the first hopper is 65 ± 3 ℃, the temperature of the one J molding box is 96 ± 3 ℃, the liquid level of saturated tank is 2/4, the time of banking up is 180 ± 5 minutes, the technology preparation of the first hopper is referring to table 1, and table 1 is for moving back, boil, float the technology preparation of the first hopper;
Table 1 moves back, boils, floats the technology preparation of the first hopper
The process conditions of second portion are: the temperature of the second rinsing bowl, the 3rd rinsing bowl and the second hopper is 65 ± 3 ℃, the temperature of the 2nd J molding box is 96 ± 3 ℃, the liquid level of saturated tank is 2/4, the time of banking up is 180 ± 5 minutes, the technology preparation of the second hopper is referring to table 2, and table 2 is for moving back, boil, float the technology preparation of the second hopper;
Table 2 moves back, boils, floats the technology preparation of the second hopper
The material of the first hopper and the second hopper sequentially is specially: the alkali that is 170 ± 5g/L by 600L concentration is poured the A cylinder into, then adds alkali to 900L, after survey alkali grams, is supplemented to 1000L, fully stirs; 400L water is warming up to 45 ℃, adds oxalic acid to stir 3 minutes, stop stirring, supplementing water, to 500L, stirs 3 minutes again.The B cylinder appends separately, and guarantees that A, B two cylinders append while using evenly simultaneously, produce 1.3 ~ 1.5 myriametres/cylinder.
The process conditions of third part are: the temperature of the 4th rinsing bowl is 93 ± 3 ℃, the temperature of the 5th rinsing bowl is 85 ± 3 ℃, the temperature of the 6th rinsing bowl is room temperature, the temperature of the 3rd hopper is room temperature, the temperature that the pH value is the 10.5 ± 0.5, three J molding box is room temperature, and the time of banking up is 40 ± 2 minutes, the technology preparation of the 3rd hopper is referring to table 3, and table 3 is for moving back, boil, float the technology preparation of the 3rd hopper;
Table 3 moves back, boils, floats the technology preparation of the 3rd hopper
Tetrameric process conditions are: the temperature of the 7th rinsing bowl is room temperature, the temperature of the 8th rinsing bowl and the 9th rinsing bowl is room temperature, the temperature of the 4th hopper is room temperature, the temperature of the 4th J molding box is room temperature, the time of banking up is 30 ± 2 minutes, the technology preparation of the 4th hopper is referring to table 4, and table 4 is for moving back, boil, float the technology preparation of the 4th hopper;
Table 4 moves back, boils, floats the technology preparation of the 4th hopper
The process conditions of mercerising are specially: the speed of a motor vehicle is 80 m/mins, adopt double width to advance cloth, the water temperature of the first water washing chamber to the four water washing chambers of mercerizing range is 90 ± 3 ℃, the temperature of the 5th water washing chamber is 80 ± 3 ℃, the temperature of the 6th water washing chamber is 50 ± 3 ℃, the pressure of two rolling cars is 0.25 ± 0.02MPa, the pressure of three rolling cars is 0.35 ± 0.03MPa, the pressure of the first high-capacity squeezer is 0.3 ± 0.02MPa, the pressure of the second high pick-up padding machine is 4 ± 0.3bar, the tension force of tension bracket is 0.25 ± 0.02MPa, the tension force of the tension bracket at the second concentrated base groove place is 0.15 ± 0.01MPa, the tension force of the tension bracket at the 3rd concentrated base groove place is 0.5 ± 0.05MPa, the water yield of the 6th water washing chamber is 5 ± 0.2m
3/ h,
Carrying out alkali concn is 345 ± 5g/L, joins the alkali case and is set as 230g/L, and the second concentration of rolling alkali is 220 ± 10g/L, and the concentration of pre-soda is 90 ± 10g/L, and temperature is 70 ± 5 ℃, and the concentration that reclaims alkali is 55 ± 15g/L, and the temperature of straight roller lixiviating is 75 ± 5 ℃.
After mercerising, the barium value is 128 ± 3, and the pH value of cropping is 8.5 ± 0.5.
Imitative wax printing is ROTARY SCREAM PRINTING, and scraper pressure is 3 kilograms ~ 4 kilograms.
After imitative wax printing, then evaporated, its process conditions are: the speed of a motor vehicle is 37 ± 0.5 m/mins, and the temperature of cryometer is 104 ± 1 ℃, the time of evaporating is 7 minutes ± 30 seconds, main steam pressure is 0.2+0.05MPa, and ring is long is 300cm, and the pressure of saturated vapor tank is 0.03 ± 0.01MPa, blowing ring compression is 0.08 ± 0.01MPa, the pressure of top layer water back is 0.2 ± 0.05MPa, into and out of the pressure of cloth pipeline, is 0.2 ± 0.05MPa, and the pressure of automatic humidification is 0.05 ± 0.01MPa.
After evaporating, then washed, tentering, the process conditions of washing are: the speed of a motor vehicle is 45 ~ 50 m/mins, cropping containing damp rate, be that the 8 ± 0.5%, first and second rinsing bowls adopt cold wash, open cold water spray 2.0 ± 0.3m
3/ h, be provided with circulating pump in the second rinsing bowl, and the 3rd to the tenth rinsing bowl adopts hot water wash, and water temperature is 95 ± 2 ℃, and the water yield is 2.0 ± 0.3m
3/ h, and single-frame flow backwards, the 4th and the 7th rinsing bowl adds the liquid of soaping, and the material rotor flow of soaping is 300L/h, the 11 rinsing bowl first half style joint pH value is 6.5 ± 0.5, and temperature is 55 ± 5 ℃, rear half-space adopts Warm Wash and adds water circulation, and water temperature is 70 ± 5 ℃, and the water yield is 4.0 ± 0.3m
3/ h;
The pressure of two rolling cars is 0.3 ± 0.05MPa, and the pressure of three rolling cars is 0.6 ± 0.05MPa, and the tension force of tension bracket is 0.25 ± 0.05MPa, and the steam pressure of drying cylinder is in 0.2MPa, and cropping humidity is controlled at 10 ± 0.5%;
Soap the material technology preparation referring to table 5, table 5 for the washing soap the material technology preparation, the material method is: add water 490L, add load weighted detergent, stir evenly and get final product.
The technology preparation that table 5 washing is soaped and expected
The process conditions of tentering are: the speed of a motor vehicle is 80 ± 5 m/mins, the temperature of first is 145 ± 5 ℃, the second temperature to the 7th part is 170 ± 5 ℃, the temperature of the 8th part is 155 ± 5 ℃, the padding machine pressure of the first stenter is 0.3 ± 0.05MPa, the padding machine pressure of the second stenter is 4 ± 1bar, and materials comprise the film of stiffening agent YH-5000,15kg of 10kg and the dextrin of 20kg/500L.
The emulation wax seal loom figured that is printed with described decalcomania obtained is referring to Fig. 8, and Fig. 8 is the PRINTED FABRIC that imitative wax printing method that the embodiment of the present invention 1 provides obtains.The pattern of the PRINTED FABRIC that as can be seen from Figure 8, the embodiment of the present invention obtains is more true to nature, fine and smooth, transition is even.
The explanation of above embodiment is just for helping to understand method of the present invention and core concept thereof.It should be pointed out that for those skilled in the art, under the premise without departing from the principles of the invention, can also carry out some improvement and modification to the present invention, these improvement and modification also fall in the protection domain of the claims in the present invention.
Claims (8)
1. the imitative wax printing method of a fabric comprises the following steps:
Decalcomania is carried out to color separation, obtain cyan pattern, magenta pattern, yellow pattern and the black pattern of described decalcomania;
According to linked network, the plate-making respectively of described cyan pattern, magenta pattern, yellow pattern and black pattern, obtain the flower version of corresponding each color pattern;
Prepare respectively mill base according to described cyan pattern, magenta pattern, yellow pattern and black pattern, obtain the mill base of corresponding each color pattern;
Fabric is carried out to pre-treatment, then utilize corresponding flower version and mill base to imitate in turn wax printing, through evaporating, obtain being printed with the emulation wax seal loom figured of described decalcomania.
2. imitative wax printing method according to claim 1, is characterized in that, decalcomania is carried out to color separation, also comprises the orange pattern that obtains described decalcomania and at least one in the purple pattern.
3. imitative wax printing method according to claim 1, is characterized in that, after described color separation, before described linked network, the magenta pattern of described decalcomania carried out to reverse toning.
4. imitative wax printing method according to claim 1, is characterized in that, the viscosity of the mill base of described each color pattern of correspondence is 40000cP ~ 45000cP.
5. imitative wax printing method according to claim 1, is characterized in that, the mass ratio 27 ~ 37:27 of the mill base of the mill base of described cyan pattern, the mill base of magenta pattern, yellow pattern and the mill base of black pattern ~ 37:65 ~ 87:13 ~ 17.
6. imitative wax printing method according to claim 1, is characterized in that, described temperature of evaporating is 102 ℃ ~ 106 ℃, and the described time of evaporating is 5 minutes ~ 10 minutes.
7. according to the described imitative wax printing method of claim 1 to 6 any one, it is characterized in that, described pre-treatment comprises:
By fabric singed successively, destarch and mercerising.
8. according to the described imitative wax printing method of claim 1 to 6 any one, it is characterized in that, after described evaporating, also comprise:
To be washed successively through the fabric evaporated, tentering.
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| CN103696223A (en) * | 2013-12-10 | 2014-04-02 | 华纺股份有限公司 | Double-width linkage pretreatment method for pure cotton fabric |
| CN104372686A (en) * | 2014-08-06 | 2015-02-25 | 福建省华奇环保印花有限公司 | Four color separation printing dye-based ink formula, preparation and application method thereof |
| CN105696371A (en) * | 2016-04-25 | 2016-06-22 | 青岛凤凰东翔印染有限公司 | Production technology for true wax hair mark products |
| CN107338662A (en) * | 2017-07-28 | 2017-11-10 | 辽宁华福实业股份有限公司 | 3D textile color separation printing processing methods |
| CN110648382A (en) * | 2019-09-30 | 2020-01-03 | 北京百度网讯科技有限公司 | Image generation method and device |
| CN111634134A (en) * | 2020-05-23 | 2020-09-08 | 醴陵市精陶瓷业有限公司 | Four-color frosted stained paper and preparation method and application thereof |
| CN113895160A (en) * | 2021-09-07 | 2022-01-07 | 东莞金杯印刷有限公司 | Printing method of ultra-deep spot color ink |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN103696223A (en) * | 2013-12-10 | 2014-04-02 | 华纺股份有限公司 | Double-width linkage pretreatment method for pure cotton fabric |
| CN104372686A (en) * | 2014-08-06 | 2015-02-25 | 福建省华奇环保印花有限公司 | Four color separation printing dye-based ink formula, preparation and application method thereof |
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| CN110648382A (en) * | 2019-09-30 | 2020-01-03 | 北京百度网讯科技有限公司 | Image generation method and device |
| CN110648382B (en) * | 2019-09-30 | 2023-02-24 | 北京百度网讯科技有限公司 | Image generation method and device |
| CN111634134A (en) * | 2020-05-23 | 2020-09-08 | 醴陵市精陶瓷业有限公司 | Four-color frosted stained paper and preparation method and application thereof |
| CN113895160A (en) * | 2021-09-07 | 2022-01-07 | 东莞金杯印刷有限公司 | Printing method of ultra-deep spot color ink |
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Denomination of invention: Emulational wax printing method of fabric Effective date of registration: 20170810 Granted publication date: 20141217 Pledgee: Hengfeng bank, Limited by Share Ltd, Binzhou branch Pledgor: Yuyue Home Textile Co., Ltd. Registration number: 2017990000734 |
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