summary of the invention:
The technical problem to be solved in the present invention is, provide that a kind of water requirement is less, workability better, shrink less, namely not easily cause mortar of the situations such as cracking hollowing and preparation method thereof.
For solving the problems of the technologies described above, the present invention adopts so a kind of mortar: the component comprising following weight percent, cement 8%-19.4%, natural sand 20%-25%, mine tailing and barren rock 60%-70%, ether of cellulose 0.03-0.05%, water reducer 0.04%-0.1%, auxiliary rheological agents 0.01%-0.05%, swelling agent 0.5%-1%.
As preferably, described cement to be strength grade be 42.5 cement, to ensure the strength property of this premixing mortar.
As preferably another, described natural sand is fineness modulus 2.3-2.8, and apparent density is greater than 2500 kilograms every cubic metre, the natural sand that silt content is less than 1.0%, thus mortar is stirred, to ensure the strength property of this premixing mortar.
As preferably another, described mine tailing and barren rock are fineness modulus 2.0-3.0, mine tailing and barren rock that less than 0.15 millimeter particle is less than 20%, reduce water-content needed for mortar.
As preferably another, described Mierocrystalline cellulose is the Mierocrystalline cellulose of viscosity 60,000-10 ten thousand, nontoxic, has good water-retentivity.
As preferably another, described water reducer is naphthalenesulfonate water reducer, and its water-reducing rate is 15%-20%, has very strong dissemination to cement particle.
As preferably another, described auxiliary rheological agents is OC level auxiliary rheological agents, improves the rheological of mortar.
As preferably another, described swelling agent is UEA swelling agent, reduces alkalescence, optimizes the performance of cement products, improves weather resistance, makes to have more stable swelling property, and the aquation compensating mortar is shunk, and the pore after mortar water evaporates shrinks.
For solving the problems of the technologies described above, the preparation method of a kind of like this mortar that the present invention adopts, it comprises the steps:
1), by after natural sand drying, through vibratory screening apparatus, if natural sand particle diameter is more than or equal to the particle of 4.5mm, then send into crusher, if natural sand particle diameter is less than the particle of 4.5mm, then send into measuring chute;
2), after the natural sand fragmentation that is admitted to crusher after drying to vibratory screening apparatus, repeating step 1);
3), by after mine tailing and barren rock drying, through vibratory screening apparatus, if the particle diameter of mine tailing and barren rock is more than or equal to the particle of 4.5mm, then send into crusher, if mine tailing and barren rock particle diameter are less than the particle of 4.5mm, then sending into sieve apparatus, is Three Estate according to the screening of particle diameter difference, the mine tailing of to be particle diameter be respectively 1.2 millimeters-4.5 millimeters, 0.3 millimeter-1.2 millimeters and 0 millimeter-0.3 millimeter and barren rock, send into measuring chute respectively;
4), be admitted to after drying to vibratory screening apparatus after the mine tailing of crusher and barren rock fragmentation, repeating step 3);
5), by ether of cellulose, water reducer, auxiliary rheological agents, swelling agent 0.05:0.1:0.05:1 pre-mixing formation admixture in mass ratio, measuring chute is sent into;
6), cement is sent into measuring chute;
7), in measuring chute, weigh each component according to following weight percent, cement 8%-19.4%, natural sand 20%-25%, mine tailing and barren rock 60%-70%, admixture 0.5%-1.2%, the component after weighing is sent into agravic blender entirely;
8), stir after send into bin, then carry out next step packaging or be in bulkly transported to user.
Preferred as above-mentioned preparation method, the drying in described step 1, step 2, step 3 and step 4 all refers to be dried to water ratio below 0.5%, reaches best water content, reaches the standard of producing dry-mixed mortar.
The present invention is compared with mortar of the prior art, have the following advantages: the problem that effectively can solve self dry shrinkage of existing mortar, mortar water requirement reduces, improve workability, thus ensure mortar and body of wall and concrete member compact siro spinning technology, improve mortar waterproof impervious characteristic, promote the weather resistance of premixing mortar, not easily cause the situations such as cracking hollowing; Above-mentioned additive is cheap, and compared with the premixing mortar of existing interpolation latex powder, emulsion base polymer additive, cost significantly reduces.
The present invention is compared with method for preparing mortar of the prior art; have the following advantages: for premixing mortar enterprise solves the technical problem utilizing mining wastes to manufacture dry-mixed mortar; reduce costs; for the mining wastes of chronic pollution environment opens purposes; become and give up as protecting; decrease the exploitation to natural sand, benefit again resources and environment protection.
embodiment:
Below in conjunction with specific embodiment, the invention will be further described.
A kind of mortar of the present invention, comprise the component of following weight percent, cement 8%-19.4%, natural sand 20%-25%, mine tailing and barren rock 60%-70%, ether of cellulose 0.03-0.05%, water reducer 0.04%-0.1%, auxiliary rheological agents 0.01%-0.05%, swelling agent 0.5%-1%, for each raw material, in detail, described cement to be strength grade be 42.5 cement.Described cement is silicate cement, ordinary Portland cement, Portland blast furnace slag cement, Portland fly ash cement or composite Portland cement, described natural sand is fineness modulus 2.3-2.8, apparent density is greater than 2500 kilograms every cubic metre, the natural sand that silt content is less than 1.0%, more particularly, described natural sand is medium sand, presses different varieties volume in manufacture dry-mixed mortar between 20 ~ 25%; Described mine tailing and barren rock are fineness modulus 2.0-3.0, mine tailing and barren rock that less than 0.15 millimeter particle is less than 20%, press different varieties, strength grade volume in manufacture dry-mixed mortar between 60 ~ 70%; Described Mierocrystalline cellulose is the Mierocrystalline cellulose of viscosity 60,000-10 ten thousand, is one or both in methyl cellulose ether and hydroxypropyl methyl cellulose ether.Described water reducer is naphthalenesulfonate water reducer, and its water-reducing rate is 15%-20%.Described auxiliary rheological agents is OC level auxiliary rheological agents.Described swelling agent is UEA swelling agent.The preparation method of a kind of mortar of the present invention, it comprises the steps: 1), by after natural sand drying, through vibratory screening apparatus, if natural sand particle diameter is more than or equal to the particle of 4.5mm, then send into crusher, if natural sand particle diameter is less than the particle of 4.5mm, then send into measuring chute, 2), after the natural sand fragmentation that is admitted to crusher after drying to vibratory screening apparatus, repeating step 1), 3), by after mine tailing and barren rock drying, through vibratory screening apparatus, if the particle diameter of mine tailing and barren rock is more than or equal to the particle of 4.5mm, then send into crusher, if mine tailing and barren rock particle diameter are less than the particle of 4.5mm, then sending into sieve apparatus, is Three Estate according to the screening of particle diameter difference, the mine tailing of to be particle diameter be respectively 1.2 millimeters-4.5 millimeters, 0.3 millimeter-1.2 millimeters and 0 millimeter-0.3 millimeter and barren rock, send into measuring chute respectively, 4), be admitted to after drying to vibratory screening apparatus after the mine tailing of crusher and barren rock fragmentation, repeating step 3), 5), by ether of cellulose, water reducer, auxiliary rheological agents, swelling agent 0.05:0.1:0.05:1 pre-mixing formation admixture in mass ratio, measuring chute is sent into, 6), cement is sent into measuring chute, 7), in measuring chute, each component is weighed according to following weight percent, cement 8%-19.4%, natural sand 20%-25%, mine tailing and barren rock 60%-70%, admixture 0.5%-1.2%, in detail, when additive usage in mortar is 0.5%, such as 1000 kilograms of mortars, wherein additive usage is 5 kilograms, well-behaved in material proportion various in admixture by the method for step 5: ether of cellulose 0.21 kilogram, water reducer 0.42 kilogram, auxiliary rheological agents 0.21 kilogram, swelling agent 4.16 kilograms, by that analogy, admixture is pre-blended into total additive usage by step 5, be 0.5%-1.2% by the admixture per-cent that different varieties mortar is total, component after weighing is sent into agravic blender entirely, 8), stir after send into bin, then carry out next step packaging.Wherein, the drying in described step 1, step 2, step 3 and step 4 all refers to be dried to water ratio below 0.5%.
embodiment one
After natural sand drying, through vibratory screening apparatus, if natural sand particle diameter is more than or equal to the particle of 4.5mm, then send into crusher, if natural sand particle diameter is less than the particle of 4.5mm, then send into measuring chute; Be admitted to after drying to vibratory screening apparatus after the natural sand fragmentation of crusher, repeating step 1); After mine tailing and barren rock drying, through vibratory screening apparatus, if the particle diameter of mine tailing and barren rock is more than or equal to the particle of 4.5mm, then send into crusher, if mine tailing and barren rock particle diameter are less than the particle of 4.5mm, then sending into sieve apparatus, is Three Estate according to the screening of particle diameter difference, the mine tailing of to be particle diameter be respectively 1.2 millimeters-4.5 millimeters, 0.3 millimeter-1.2 millimeters and 0 millimeter-0.3 millimeter and barren rock, send into measuring chute respectively; Be admitted to after drying to vibratory screening apparatus after the mine tailing of crusher and barren rock fragmentation, repeating step 3); By ether of cellulose, water reducer, auxiliary rheological agents, swelling agent 0.05:0.1:0.05:1 pre-mixing formation admixture in mass ratio, send into measuring chute; Cement is sent into measuring chute; In measuring chute, each component is weighed according to following weight percent, cement 18%, natural sand 21%, mine tailing and barren rock 60%, the wherein mine tailing of the mine tailing of 1.2 millimeters-4.5 millimeters and the mine tailing of barren rock 10%, 0.3 millimeter-1.2 millimeters and barren rock 40%, 0 millimeter-0.3 millimeter and barren rock 10%, admixture 1%, that is, the component after weighing is sent into agravic blender entirely; Send into bin after stirring, then carry out next step packaging, this product is dry-mixed plastering mortar, and denseness is 90-100, and amount of water is 17%-19%, and shrinking percentage is 0.12%, cohesive strength 0.38 MPa, and 28 days ultimate compression strength is 22.5 MPas.
embodiment two
After natural sand drying, through vibratory screening apparatus, if natural sand particle diameter is more than or equal to the particle of 4.5mm, then send into crusher, if natural sand particle diameter is less than the particle of 4.5mm, then send into measuring chute; Be admitted to after drying to vibratory screening apparatus after the natural sand fragmentation of crusher, repeating step 1); After mine tailing and barren rock drying, through vibratory screening apparatus, if the particle diameter of mine tailing and barren rock is more than or equal to the particle of 4.5mm, then send into crusher, if mine tailing and barren rock particle diameter are less than the particle of 4.5mm, then sending into sieve apparatus, is Three Estate according to the screening of particle diameter difference, the mine tailing of to be particle diameter be respectively 1.2 millimeters-4.5 millimeters, 0.3 millimeter-1.2 millimeters and 0 millimeter-0.3 millimeter and barren rock, send into measuring chute respectively; Be admitted to after drying to vibratory screening apparatus after the mine tailing of crusher and barren rock fragmentation, repeating step 3); By ether of cellulose, water reducer, auxiliary rheological agents, swelling agent 0.05:0.1:0.05:1 pre-mixing formation admixture in mass ratio, send into measuring chute; Cement is sent into measuring chute; In measuring chute, each component is weighed according to following weight percent, cement 10%, natural sand 20%, mine tailing and barren rock 68.8%, the wherein mine tailing of the mine tailing of 1.2 millimeters to 4.5 millimeters and the mine tailing of barren rock 8.8%, 0.3 millimeter-1.2 millimeters and barren rock 45%, 0 millimeter-0.3 millimeter and barren rock 15%, admixture 1.2%, sends into agravic blender entirely by the component after weighing; Send into bin after stirring, then carry out next step packaging.This product is dry-mixed masonry mortar, and denseness is 70-80, and amount of water is 14%-16%, and shrinking percentage is 0.15%, 28 days ultimate compression strength is 7.9 MPas.
embodiment three
After natural sand drying, through vibratory screening apparatus, if natural sand particle diameter is more than or equal to the particle of 4.5mm, then send into crusher, if natural sand particle diameter is less than the particle of 4.5mm, then send into measuring chute; Be admitted to after drying to vibratory screening apparatus after the natural sand fragmentation of crusher, repeating step 1); After mine tailing and barren rock drying, through vibratory screening apparatus, if the particle diameter of mine tailing and barren rock is more than or equal to the particle of 4.5mm, then send into crusher, if mine tailing and barren rock particle diameter are less than the particle of 4.5mm, then sending into sieve apparatus, is Three Estate according to the screening of particle diameter difference, the mine tailing of to be particle diameter be respectively 1.2 millimeters-4.5 millimeters, 0.3 millimeter-1.2 millimeters and 0 millimeter-0.3 millimeter and barren rock, send into measuring chute respectively; Be admitted to after drying to vibratory screening apparatus after the mine tailing of crusher and barren rock fragmentation, repeating step 3); By ether of cellulose, water reducer, auxiliary rheological agents, swelling agent 0.05:0.1:0.05:1 pre-mixing formation admixture in mass ratio, send into measuring chute; Cement is sent into measuring chute; In measuring chute, each component is weighed according to following weight percent, cement 13%, natural sand 25%, mine tailing and barren rock 61%, the wherein mine tailing of the mine tailing of 1.2 millimeters-4.5 millimeters and the mine tailing of barren rock 10%, 0.3 millimeter-1.2 millimeters and barren rock 40%, 0 millimeter-0.3 millimeter and barren rock 11%, admixture 1.0%, sends into agravic blender entirely by the component after weighing; Send into bin after stirring, then carry out next step packaging.This product is dry-mixed masonry mortar, and denseness is 70-80, and amount of water is 14%-16%, and shrinking percentage is 0.12%, 28 days ultimate compression strength is 12.9 MPas.
embodiment four
After natural sand drying, through vibratory screening apparatus, if natural sand particle diameter is more than or equal to the particle of 4.5mm, then send into crusher, if natural sand particle diameter is less than the particle of 4.5mm, then send into measuring chute; Be admitted to after drying to vibratory screening apparatus after the natural sand fragmentation of crusher, repeating step 1); After mine tailing and barren rock drying, through vibratory screening apparatus, if the particle diameter of mine tailing and barren rock is more than or equal to the particle of 4.5mm, then send into crusher, if mine tailing and barren rock particle diameter are less than the particle of 4.5mm, then sending into sieve apparatus, is Three Estate according to the screening of particle diameter difference, the mine tailing of to be particle diameter be respectively 1.2 millimeters-4.5 millimeters, 0.3 millimeter-1.2 millimeters and 0 millimeter-0.3 millimeter and barren rock, send into measuring chute respectively; Be admitted to after drying to vibratory screening apparatus after the mine tailing of crusher and barren rock fragmentation, repeating step 3); By ether of cellulose, water reducer, auxiliary rheological agents, swelling agent 0.05:0.1:0.05:1 pre-mixing formation admixture in mass ratio, send into measuring chute; Cement is sent into measuring chute; In measuring chute, each component is weighed according to following weight percent, cement 15%, natural sand 24%, mine tailing and barren rock 60%, the wherein mine tailing of the mine tailing of 1.2 millimeters-4.5 millimeters and the mine tailing of barren rock 10%, 0.3 millimeter-1.2 millimeters and barren rock 40%, 0 millimeter-0.3 millimeter and barren rock 10%, admixture 1.0%, sends into agravic blender entirely by the component after weighing; Send into bin after stirring, then carry out next step packaging.This product is dry-mixed masonry mortar, and denseness is 70-80, and amount of water is 14%-16%, and shrinking percentage is 0.13%, 28 days ultimate compression strength is 17.1 MPas.
embodiment five
After natural sand drying, through vibratory screening apparatus, if natural sand particle diameter is more than or equal to the particle of 4.5mm, then send into crusher, if natural sand particle diameter is less than the particle of 4.5mm, then send into measuring chute; Be admitted to after drying to vibratory screening apparatus after the natural sand fragmentation of crusher, repeating step 1); After mine tailing and barren rock drying, through vibratory screening apparatus, if the particle diameter of mine tailing and barren rock is more than or equal to the particle of 4.5mm, then send into crusher, if mine tailing and barren rock particle diameter are less than the particle of 4.5mm, then sending into sieve apparatus, is Three Estate according to the screening of particle diameter difference, the mine tailing of to be particle diameter be respectively 1.2 millimeters-4.5 millimeters, 0.3 millimeter-1.2 millimeters and 0 millimeter-0.3 millimeter and barren rock, send into measuring chute respectively; Be admitted to after drying to vibratory screening apparatus after the mine tailing of crusher and barren rock fragmentation, repeating step 3); By ether of cellulose, water reducer, auxiliary rheological agents, swelling agent 0.05:0.1:0.05:1 pre-mixing formation admixture in mass ratio, send into measuring chute; Cement is sent into measuring chute; In measuring chute, each component is weighed according to following weight percent, cement 14%, natural sand 23%, mine tailing and barren rock 62%, the wherein mine tailing of the mine tailing of 1.2 millimeters-4.5 millimeters and the mine tailing of barren rock 12%, 0.3 millimeter-1.2 millimeters and barren rock 40%, 0 millimeter-0.3 millimeter and barren rock 10%, admixture 1%, sends into agravic blender entirely by the component after weighing; Send into bin after stirring, then carry out next step packaging.This product is dry-mixed plastering mortar, and denseness is 90-100, and amount of water is 17%-19%, and shrinking percentage is 0.1%, cohesive strength 0.25 MPa, and 28 days ultimate compression strength is 12.3 MPas.