CN103110178B - Flavoring method and flavoring device for tobacco shreds with spice - Google Patents

Flavoring method and flavoring device for tobacco shreds with spice Download PDF

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Publication number
CN103110178B
CN103110178B CN201310042421.6A CN201310042421A CN103110178B CN 103110178 B CN103110178 B CN 103110178B CN 201310042421 A CN201310042421 A CN 201310042421A CN 103110178 B CN103110178 B CN 103110178B
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China
Prior art keywords
flavoring
casing
perfuming
pipe tobacco
spice
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CN201310042421.6A
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Chinese (zh)
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CN103110178A (en
Inventor
庞哲
熊斌
李超
杨俊鹏
周红审
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China Tobacco Hunan Industrial Co Ltd
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China Tobacco Hunan Industrial Co Ltd
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Abstract

The invention discloses a flavoring method and a flavoring device for tobacco shreds with spice and belongs to the technical field of cigarettes. According to the flavoring method, under a certain concentration of spice substances, by utilizing the self-absorption capacity, tobacco shreds absorb evenly diffused molecules of spice substances in a relatively closed space, and tobacco shreds absorb spice substances evenly. Static flavoring or dynamic flavoring is carried out in the flavoring method for tobacco shreds with spice. The invention further provides a flavoring device for tobacco shreds with spice. The flavoring device comprises a closed box body, a conveying vibration groove, a spice branch pipe, a feeding device, a discharging device and a flavoring generation device, wherein the conveying vibration groove and the spice branch pipe are arranged in the box body, the feeding device and the discharging device are arranged at the upper end and the lower end of the box body, and the flavoring generation device is disposed outside the box body. The flavoring generation device is communicated with the spice branch pipe. The flavoring method for tobacco shreds with spice is simple, practical, easy to implement and capable of enabling tobacco shreds to be flavored evenly. The flavoring device is reasonable in design, simple in structure and convenient to use and can be used with other devices in the prior art in a matched mode.

Description

Pipe tobacco champignon perfuming method and perfuming equipment
Technical field
The invention belongs to technical field of cigarettes, relate to the equipment of method and employing the method for a kind of cigarette shreds champignon perfuming.
Background technology
In prior art, perfuming cigarette is that deployed spice solution is evenly sprayed on the pipe tobacco of preparing to roll.The object of perfuming cigarette is to give the perfume (or spice) of smelling of tobacco product beautiful and comfortable, strengthen people's smoking desire, and can eliminate the difference between different brackets, dissimilar tobacco leaf and make it mutual coordination, the fragrance that can also give flue gas characteristic perfume or simulate some non-tobacco pleasant.Some functional spices can also alleviate the excitant of flue gas, covers assorted gas, makes flue gas soft mellow and full, and can improve pleasant impression.
Traditional perfuming process and equipment, that pipe tobacco, thin slice, stem and expanded cut tobacco etc. are sent into drum-type Perfuming machine via induction system, in cylinder Perfuming machine cylindrical shell, liquid spice is sprayed on pipe tobacco after nozzle atomization, utilize the rotation of cylinder to make the pipe tobacco motion of advancing of spinning in cylinder, and stir pipe tobacco pipe tobacco is mixed with spices.The nucleus equipment of this technique is drum-type Perfuming machine and liquid perfume atomization perfuming device.
Along with the proposition of " Chinese-style cigarette characteristic technique ", cigarette becomes more meticulous and the carrying out in a deep going way of personalized Research on processing technology, and the defective workmanship of existing perfuming process embodies gradually.When the method perfuming of prior art, spices is released the impact of the factor such as uniformity, position, angle and the flow of tobacco fluctuation of perfuming nozzle that adds uniformity and be subject to feed liquid atomization, in order to ensure the uniformity of tobacco perfuming, just must a large amount of cut tobacco storing cabinet be set after perfuming operation and carry out balance by long storage; In addition, traditional perfuming process will use the carrier of a large amount of solvents as spices, is generally alcohols and ester class, and some solvent is released to be added on pipe tobacco and can be produced certain negative effect to the endoplasm of cigarette.
Summary of the invention
For the above-mentioned deficiency of prior art, the technical problem to be solved in the present invention is to provide a kind of pipe tobacco champignon perfuming method, a kind of pipe tobacco champignon perfuming equipment is also provided simultaneously, utilize the deficiency of cylinder Perfuming machine to tobacco perfuming in order to overcome, utilize that tobacco structure is loose, porous, rough surface, easily absorb the characteristic of adsorbing flavour molecule, improve tobacco perfuming uniformity, remove the impact of perfume solvent on endoplasm simultaneously, and it is broken to making of pipe tobacco to reduce to a certain extent perfuming operation, improves tobacco structure.
Technical scheme of the present invention is:
A kind of pipe tobacco champignon perfuming method, first introduces fragrance material normal pressure, temperature and is in the closed container of room temperature to 50 DEG C, spices in closed container is reached and keep saturation state; Then pipe tobacco is introduced in closed container, made pipe tobacco contact 20 to 40 minutes with spices, then pipe tobacco is exported to closed container.
Preferred method is a method that adopts static perfuming, or claims the method for compartment perfuming, by placing 20 to 40 minutes in the disposable introducing closed container of pipe tobacco, then by disposable pipe tobacco output closed container.
Another kind of preferred method is the method that adopts dynamic perfuming, or claims the method for continous way perfuming, introduces continuously in closed container by pipe tobacco, pipe tobacco is advanced continuously in closed container and contact 20 to 40 minutes with spices after export continuously closed container.
Professional standard requirement by prior art to tobacco perfuming, after perfuming, the ratio of spices is 0.01% ~ 0.5% of pipe tobacco gross weight.The pipe tobacco that adopts said method to make, after testing, the ratio of its perfuming can meet the requirement of professional standard completely.
The present invention further provides a kind of equipment for pipe tobacco champignon perfuming, comprise airtight casing, be located at conveying in casing shake groove and spices arm, the feed arrangement that is separately positioned on casing top and bottom and drawing mechanism, and being located at the champignon generator of casing outside, described champignon generator is connected with spices arm.
Described feed arrangement and drawing mechanism are respectively the cylinder-like structure of closed at both ends, on the cylindrical shell of feed arrangement and drawing mechanism, be respectively equipped with charging aperture and discharging opening, the charging aperture of feed arrangement is communicated with the outside of casing, the charging aperture of drawing mechanism and the internal communication of casing, the discharging opening of feed arrangement and the internal communication of casing, the discharging opening of drawing mechanism is communicated with the outside of casing, in the cylindrical shell of feed arrangement and drawing mechanism, be respectively equipped with rotating shaft, rotating shaft is provided with at least three valve blocks, and described valve block and cylindrical shell are sealed and matched.Adopt this structure not only can meet the needs of continuous feed, can also meet airtight requirement, avoid spices to leak outside.
Adopt to carry and shake groove to tobacco leaf perfuming, reduced making of pipe tobacco broken compared with conventional rollers perfuming mode.The conveying groove that shakes is 3 ~ 5 layers of structure up and down of mutual move toward one another, adopts this structure can make full use of the space of closed container, extend tobacco leaf in closed container with time of contact of spices, reach the contact condition of 20 to 40 minutes.
Described spices arm is located at adjacent two-layer conveying and shakes between groove and carry between the upper wall and lower wall of shake groove and casing, and this structure makes the spices in casing distribute more even.
The described conveying groove that shakes is provided with sieve aperture, is preferably 5 mesh sieve holes.Utilization the shake vibration of groove and the screen cloth on the groove upper strata that shakes, pipe tobacco is fully contacted and absorbed air in champignon spices, improve the uniformity of perfuming.The following offal of 5 order can be separated with pipe tobacco, improve pipe tobacco whole cut rate simultaneously.
Described charging aperture is provided with first row gas hood, discharging opening is provided with second row gas hood.In actual mechanical process, have unavoidably spices to leak outside, the object that hood is set is the spices leaking outside in order to drain, and avoids contaminated environment.
The present invention compared with prior art has following beneficial effect:
1, the present invention adopts the mode perfuming of champignon, the solvent of various spices directly need not be released and is added on pipe tobacco, has avoided the negative effect of solvent to pipe tobacco endoplasm, and can make pipe tobacco obtain even perfuming.Method simple practical of the present invention, implements easily.
2, equipment of the present invention both can have been realized the continued operation of pipe tobacco champignon perfuming, can ensure that again champignon perfuming carries out under airtight environment simultaneously, also can realize the uniformity of tobacco perfuming.Equipment of the present invention is reasonable in design, and structure is simple and direct, easy to use, can support the use with prior art miscellaneous equipment.
Brief description of the drawings
Fig. 1 is the device structure schematic diagram of the embodiment of the present invention;
Fig. 2 is the A-A sectional structure schematic diagram of Fig. 1.
Figure acceptance of the bid note is described below: 1-casing; 2-carries the groove that shakes; 3-spices arm; 4-feed arrangement (41-charging aperture, 42-discharging opening, 43-valve block, 44-rotating shaft); 5-drawing mechanism (51-charging aperture, 52-discharging opening, 53-valve block, 54-rotating shaft); 6-champignon generator; 7-spices supervisor; 8-first row gas hood; 9-second row gas hood.
Detailed description of the invention
Below in conjunction with drawings and Examples, the present invention is described in detail.
Pipe tobacco champignon perfuming method of the present invention is in tobacco perfuming equipment, in air, under certain fragrance material concentration, utilizes the adsorption capacity of pipe tobacco self, and absorption is uniformly dispersed in the molecule of fragrance material in relative confined space, makes pipe tobacco can absorb uniformly spices.Champignon perfuming method of the present invention is according to the method (method of compartment perfuming) of static perfuming, or dynamically the method (method of continous way perfuming) of perfuming is carried out.
In the method for static perfuming, keep under normal pressure, airtight state room temperature to 50 DEG C condition; The concentration of perfume state that reaches capacity in airtight space, and keep this concentration; Pipe tobacco retention time in airtight space is discharging after 20 to 40 minutes.
In the method for dynamic perfuming, keep under normal pressure, airtight state room temperature to 50 DEG C condition; The concentration of perfume state that reaches capacity in airtight space, and keep this concentration; Also will make pipe tobacco pass through in airtight space with suitable speed, making pipe tobacco retention time in airtight space is discharging after 20 to 40 minutes.
Static perfuming method of the present invention is fairly simple, only needs an airtight space, keeps corresponding condition to operate, and is not repeated herein.Equipment is as shown in Figure 1 for dynamic perfuming method, in this equipment, casing 1 is airtight container, concrete technology step is: step 1, starting in advance champignon generator 6(adopts the mode of heatings such as water-bath or electrical heating to produce scent steam), by extending to the aperture that is uniformly distributed on the spices arm 3 in casing 1, make fragrance material be full of casing 1 inner space, and in whole perfuming process, keep the concentration of fragrance material.Step 2, the pipe blend after preorder PROCESS FOR TREATMENT is sent into feed arrangement 4 via belt conveyer, makes flow of tobacco stable by feeding bin and electronic scale control; Step 3, pipe tobacco departs from belt conveyor at charging aperture 41 places, falls into feed arrangement 4, and band moving valve plate 43 rotates, and pipe tobacco enters casing 1 inside; Step 4, pipe tobacco enters after casing 1, is sent to carry to shake on groove 2, and pipe tobacco is along with the shake vibration of groove 2 of conveying is advanced, and through five layers of conveying groove 2 that shakes, last one deck carries groove 2 discharge ends that shake to be connected with drawing mechanism 5 successively; Step 5, disengaging carry the pipe tobacco of the groove 2 that shakes to depart from belt conveyors at charging aperture 51 places, fall into drawing mechanism 5, and band moving valve plate 53 rotates, and pipe tobacco leaves casing 1 and enters outfeed belt, is transported to lower procedure with outfeed belt.
Fig. 1 and Fig. 2 realize said method and the equipment that adopts, comprise airtight casing 1, be located at conveying in casing 1 shake groove 2 and spices arm 3, be separately positioned on feed arrangement 4 and the drawing mechanism 5 of the top and bottom of casing 1, and be located at the champignon generator 6 of casing 1 outside, described champignon generator 6 is responsible for 7 by spices and is connected with the spices arm 3 in casing 1, described feed arrangement 4 and drawing mechanism 5 are respectively the cylinder-like structure of closed at both ends, the barrel of feed arrangement 4 is provided with charging aperture 41 and discharging opening 42, charging aperture 41 is communicated with the outside of casing 1, the internal communication of discharging opening 42 and casing 1, inner barrel is provided with rotating shaft 44 vertically, in rotating shaft 44, be evenly provided with four valve blocks 43, the barrel of drawing mechanism 5 is provided with charging aperture 51 and discharging opening 52, the internal communication of charging aperture 51 and casing 1, discharging opening 52 is communicated with the outside of casing 1, inner barrel is provided with rotating shaft 54 vertically, in rotating shaft 54, be evenly provided with four valve blocks 53, described valve block 43 and valve block 53 are all sealed and matched with barrel.The described conveying 5 layers of structure up and down that groove 2 is mutual move toward one another of shaking, carry on the groove 2 that shakes and have 5 mesh sieve holes, and spices arm 3 is located at adjacent two-layer conveying and shakes between groove 2 and carry and shake between groove 2 and the upper wall and lower wall of casing 1, and every layer is provided with 5 spices arms.Described charging aperture 41 is provided with first row gas hood 8, discharging opening 52 is provided with second row gas hood 9.
The same kind pipe tobacco of producing by pipe tobacco and the prior art of the inventive method and device fabrication, detects perfuming uniformity.By not headspace sampling and the gas-chromatography-mass spectral analysis of pipe tobacco after aromatic tobacco and perfuming of blank, determine the characteristic component and the content that judge whether perfuming.Detection is the pipe tobacco of different perfuming modes to be sampled after flow of tobacco is stable in perfuming outlet, every sampling in 5 minutes once, samples altogether 10 times, then carries out respectively headspace sampling and gas-chromatography-mass spectral analysis, and its result is as shown in table 1.
Table 1, the comparison of perfuming uniformity
The applicant has carried out smokeing panel test comparison with the same kind pipe tobacco that pipe tobacco and the prior art of the inventive method and device fabrication are produced, and its result is as shown in table 2.In table, 1# represents to adopt prior art perfuming sample, and 2# represents to adopt perfuming sample of the present invention, and in table, data are the mean value after repeatedly smokeing panel test.
The comparison of smokeing panel test of table 2, aromatic tobacco
The applicant is with the pipe tobacco of the inventive method and device fabrication, and the tobacco structure of the same kind pipe tobacco produced of prior art detects, and checkout equipment adopts tobacco structure separating sieve, and result is as shown in table 3.
Table 3, the comparison of pipe tobacco whole cut rate
Whole cut rate Filament broken rate
Adopt prior art aromatic tobacco 83.2 1.2
Adopt the pipe tobacco of perfuming of the present invention 84.8 0.8

Claims (5)

1. a pipe tobacco champignon perfuming method, is characterized in that: first fragrance material is introduced to normal pressure, temperature and be in the closed container of room temperature to 50 DEG C, spices in closed container is reached and keep saturation state; Then pipe tobacco is introduced in closed container continuously, pipe tobacco is advanced continuously in closed container and contact 20 to 40 minutes with spices after continuous wave output closed container.
2. the equipment for pipe tobacco champignon perfuming, it is characterized in that: comprise airtight casing (1), be located at conveying in casing (1) shake groove (2) and spices arm (3), be separately positioned on feed arrangement (4) and the drawing mechanism (5) of the top and bottom of casing (1), and be located at the outside champignon generator (6) of casing (1), described champignon generator (6) is connected with spices arm (3), described conveying is shaken groove (2) for 3~5 layers of structure up and down of mutual move toward one another, described spices arm (3) is located at adjacent two-layer conveying and shakes between groove (2) and carry and shake between groove (2) and the upper wall and lower wall of casing (1), the described conveying groove (2) that shakes is provided with sieve aperture.
3. the equipment for pipe tobacco champignon perfuming according to claim 2, it is characterized in that: described feed arrangement (4) and drawing mechanism (5) are respectively the cylinder-like structure of closed at both ends, on the cylindrical shell of feed arrangement (4) and drawing mechanism (5), be respectively equipped with charging aperture (41, 51) and discharging opening (42, 52), charging aperture (41) is communicated with the outside of casing (1), the internal communication of charging aperture (51) and casing (1), the internal communication of discharging opening (42) and casing (1), discharging opening (52) is communicated with the outside of casing (1), in the cylindrical shell of feed arrangement (4) and drawing mechanism (5), be respectively equipped with rotating shaft (44, 54), rotating shaft (44, 54) be provided with at least three valve blocks (43, 53), described valve block (43, 53) be sealed and matched with cylindrical shell.
4. the equipment for pipe tobacco champignon perfuming according to claim 2, is characterized in that: described sieve aperture is 5 mesh sieve holes.
5. the equipment for pipe tobacco champignon perfuming according to claim 2, is characterized in that: described charging aperture (41) is provided with first row gas hood (8), discharging opening (52) is provided with second row gas hood (9).
CN201310042421.6A 2013-02-04 2013-02-04 Flavoring method and flavoring device for tobacco shreds with spice Active CN103110178B (en)

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CN201310042421.6A CN103110178B (en) 2013-02-04 2013-02-04 Flavoring method and flavoring device for tobacco shreds with spice

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CN103110178B true CN103110178B (en) 2014-12-10

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111955779B (en) * 2020-09-18 2022-04-26 湖北中烟工业有限责任公司 Tobacco two-side flavoring device

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2284516Y (en) * 1996-07-27 1998-06-24 山东省食品进出口公司莒县罐头食品厂 Marine product shellfish smoking machine
CN101036529A (en) * 2007-04-26 2007-09-19 云南昆船设计研究院 Method of fumigating tobacco material
CN102423113A (en) * 2011-07-24 2012-04-25 红云红河烟草(集团)有限责任公司 Static cigarette-flavoring method with air as medium

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2284516Y (en) * 1996-07-27 1998-06-24 山东省食品进出口公司莒县罐头食品厂 Marine product shellfish smoking machine
CN101036529A (en) * 2007-04-26 2007-09-19 云南昆船设计研究院 Method of fumigating tobacco material
CN102423113A (en) * 2011-07-24 2012-04-25 红云红河烟草(集团)有限责任公司 Static cigarette-flavoring method with air as medium

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