CN103110178A - Flavoring method and flavoring device for tobacco shreds with spice - Google Patents
Flavoring method and flavoring device for tobacco shreds with spice Download PDFInfo
- Publication number
- CN103110178A CN103110178A CN2013100424216A CN201310042421A CN103110178A CN 103110178 A CN103110178 A CN 103110178A CN 2013100424216 A CN2013100424216 A CN 2013100424216A CN 201310042421 A CN201310042421 A CN 201310042421A CN 103110178 A CN103110178 A CN 103110178A
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- Prior art keywords
- pipe tobacco
- perfuming
- flavoring
- champignon
- casing
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Links
- 241000208125 Nicotiana Species 0.000 title claims abstract description 99
- 235000002637 Nicotiana tabacum Nutrition 0.000 title claims abstract description 99
- 235000013599 spices Nutrition 0.000 title claims abstract description 45
- 238000000034 method Methods 0.000 title claims abstract description 44
- 238000007599 discharging Methods 0.000 claims abstract description 19
- 244000251953 Agaricus brunnescens Species 0.000 claims description 29
- 235000001674 Agaricus brunnescens Nutrition 0.000 claims description 29
- 239000003205 fragrance Substances 0.000 claims description 7
- 238000004891 communication Methods 0.000 claims description 6
- 239000000463 material Substances 0.000 claims description 6
- 235000019504 cigarettes Nutrition 0.000 abstract description 8
- 230000003068 static effect Effects 0.000 abstract description 5
- 238000010521 absorption reaction Methods 0.000 abstract description 2
- 238000013461 design Methods 0.000 abstract description 2
- 239000000126 substance Substances 0.000 abstract 3
- 239000007789 gas Substances 0.000 description 7
- 239000002304 perfume Substances 0.000 description 6
- 239000002904 solvent Substances 0.000 description 5
- 238000012360 testing method Methods 0.000 description 4
- UGFAIRIUMAVXCW-UHFFFAOYSA-N Carbon monoxide Chemical compound [O+]#[C-] UGFAIRIUMAVXCW-UHFFFAOYSA-N 0.000 description 3
- 125000003118 aryl group Chemical group 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 3
- 239000003546 flue gas Substances 0.000 description 3
- 239000007788 liquid Substances 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 238000005070 sampling Methods 0.000 description 3
- 230000007812 deficiency Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000010438 heat treatment Methods 0.000 description 2
- 230000014759 maintenance of location Effects 0.000 description 2
- 238000010183 spectrum analysis Methods 0.000 description 2
- 150000001298 alcohols Chemical class 0.000 description 1
- 238000000889 atomisation Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000002950 deficient Effects 0.000 description 1
- 238000001514 detection method Methods 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 150000002148 esters Chemical class 0.000 description 1
- 239000004744 fabric Substances 0.000 description 1
- 239000012467 final product Substances 0.000 description 1
- 239000000796 flavoring agent Substances 0.000 description 1
- 235000019634 flavors Nutrition 0.000 description 1
- 230000006698 induction Effects 0.000 description 1
- 238000010297 mechanical methods and process Methods 0.000 description 1
- 230000005226 mechanical processes and functions Effects 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 238000011160 research Methods 0.000 description 1
- 230000000391 smoking effect Effects 0.000 description 1
- 238000001179 sorption measurement Methods 0.000 description 1
- 238000003756 stirring Methods 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 235000019505 tobacco product Nutrition 0.000 description 1
Images
Abstract
The invention discloses a flavoring method and a flavoring device for tobacco shreds with spice and belongs to the technical field of cigarettes. According to the flavoring method, under a certain concentration of spice substances, by utilizing the self-absorption capacity, tobacco shreds absorb evenly diffused molecules of spice substances in a relatively closed space, and tobacco shreds absorb spice substances evenly. Static flavoring or dynamic flavoring is carried out in the flavoring method for tobacco shreds with spice. The invention further provides a flavoring device for tobacco shreds with spice. The flavoring device comprises a closed box body, a conveying vibration groove, a spice branch pipe, a feeding device, a discharging device and a flavoring generation device, wherein the conveying vibration groove and the spice branch pipe are arranged in the box body, the feeding device and the discharging device are arranged at the upper end and the lower end of the box body, and the flavoring generation device is disposed outside the box body. The flavoring generation device is communicated with the spice branch pipe. The flavoring method for tobacco shreds with spice is simple, practical, easy to implement and capable of enabling tobacco shreds to be flavored evenly. The flavoring device is reasonable in design, simple in structure and convenient to use and can be used with other devices in the prior art in a matched mode.
Description
Technical field
The invention belongs to technical field of cigarettes, relate to the equipment of method and employing the method for a kind of cigarette shreds champignon perfuming.
Background technology
In prior art, perfuming cigarette is that deployed spice solution evenly is sprayed on the pipe tobacco of preparing to roll.The purpose of perfuming cigarette is to give the perfume (or spice) of smelling of tobacco product beautiful and comfortable, strengthen people's smoking desire, and can eliminate the difference between different brackets, dissimilar tobacco leaf and make it mutual coordination, the fragrance that can also give the flue gas characteristic perfume or simulate some non-tobacco pleasant.Some functional spices can also alleviate the excitant of flue gas, covers assorted gas, makes flue gas soft mellow and full, and can improve pleasant impression.
Traditional perfuming process and equipment, that pipe tobacco, thin slice, stem and expanded cut tobacco etc. are sent into the drum-type Perfuming machine via induction system, liquid spice is through being sprayed at after nozzle atomization on pipe tobacco in cylinder Perfuming machine cylindrical shell, the motion that utilizes the rotation of cylinder to make pipe tobacco spin in cylinder and advance, and stir pipe tobacco pipe tobacco and spices are mixed.The nucleus equipment of this technique is drum-type Perfuming machine and liquid perfume atomizing perfuming device.
Along with the proposition of " Chinese-style cigarette characteristic technique ", cigarette becomes more meticulous and the carrying out in a deep going way of personalized Research on processing technology, and the defective workmanship of existing perfuming process embodies gradually.During the method perfuming of prior art, spices is released the impact of the factors such as position, angle and flow of tobacco fluctuation of the uniformity that adds uniformity and be subject to feed liquid atomizing, perfuming nozzle, in order to guarantee the uniformity of tobacco perfuming, just must a large amount of cut tobacco storing cabinet be set after the perfuming operation and come balance by long storage; In addition, traditional perfuming process will use a large amount of solvents as the carrier of spices, is generally alcohols and ester class, and some solvent is released and is added in that on pipe tobacco, the endoplasm to cigarette can produce certain negative effect.
Summary of the invention
Above-mentioned deficiency for prior art, the technical problem to be solved in the present invention is to provide a kind of pipe tobacco champignon perfuming method, a kind of pipe tobacco champignon perfuming equipment also is provided simultaneously, utilize the cylinder Perfuming machine to the deficiency of tobacco perfuming in order to overcome, utilize that tobacco structure is loose, porous, rough surface, easily absorb the characteristic of adsorbing flavour molecule, improve the tobacco perfuming uniformity, remove simultaneously perfume solvent to the impact of endoplasm, and it is broken to making of pipe tobacco to reduce to a certain extent the perfuming operation, improves tobacco structure.
Technical scheme of the present invention is:
A kind of pipe tobacco champignon perfuming method is first introduced fragrance material normal pressure, temperature and is in the closed container of room temperature to 50 ℃, spices in closed container is reached and keep saturation state; Then pipe tobacco is introduced in closed container, made pipe tobacco contact 20 to 40 minutes with spices, then pipe tobacco is exported closed container.
A kind of preferred method is to adopt the method for static perfuming, or claims the method for compartment perfuming, be about to place 20 to 40 minutes in the disposable introducing closed container of pipe tobacco, then with the disposable output closed container of pipe tobacco.
Another kind of preferred method is to adopt the method for dynamic perfuming, or claims the method for continous way perfuming, is about to pipe tobacco and introduces continuously in closed container, pipe tobacco is advanced in closed container continuously and contact 20 to 40 minutes with spices after export continuously closed container.
By the industry standard requirement of prior art to tobacco perfuming, after perfuming, the ratio of spices is 0.01% ~ 0.5% of pipe tobacco gross weight.The pipe tobacco that adopts said method to make, after testing, the ratio of its perfuming can satisfy the requirement of industry standard fully.
The present invention further provides a kind of equipment for pipe tobacco champignon perfuming, comprise airtight casing, be located at conveying in casing shake groove and spices arm, be separately positioned on feed arrangement and the drawing mechanism of casing top and bottom, and the champignon generator that is located at the casing outside, described champignon generator is connected with the spices arm.
Described feed arrangement and drawing mechanism are respectively the cylinder-like structure of closed at both ends, be respectively equipped with charging aperture and discharging opening on the cylindrical shell of feed arrangement and drawing mechanism, the charging aperture of feed arrangement is communicated with the outside of casing, the charging aperture of drawing mechanism and the internal communication of casing, the discharging opening of feed arrangement and the internal communication of casing, the discharging opening of drawing mechanism is communicated with the outside of casing, be respectively equipped with rotating shaft in the cylindrical shell of feed arrangement and drawing mechanism, rotating shaft is provided with at least three valve blocks, and described valve block and cylindrical shell are sealed and matched.Adopt this structure not only can satisfy the needs of continuous feed, can also satisfy airtight requirement, avoid spices to leak outside.
Adopt to carry and to shake groove to the tobacco leaf perfuming, compare with conventional rollers perfuming mode reduced making of pipe tobacco broken.The conveying groove that shakes is 3 ~ 5 layers of structure up and down of mutual move toward one another, adopts this structure can take full advantage of the space of closed container, extend tobacco leaf in closed container with time of contact of spices, reach the contact condition of 20 to 40 minutes.
Described spices arm is located at adjacent two-layer conveying and shakes between groove and carry between the upper wall and lower wall of shake groove and casing, and this structure makes the spices in casing distribute more even.
The described conveying groove that shakes is provided with sieve aperture, is preferably 5 mesh sieve holes.Utilization the shake vibration of groove and the screen cloth on the groove upper strata that shakes, pipe tobacco is fully contacted and absorbed air in champignon spices, improve the uniformity of perfuming.The 5 following offals of order can be separated with pipe tobacco simultaneously, improve the pipe tobacco whole cut rate.
Described charging aperture is provided with the first row gas hood, discharging opening is provided with the second row gas hood.In actual mechanical process, have unavoidably spices to leak outside, the purpose that hood is set is the spices that leaks outside in order to drain, and avoids contaminated environment.
The present invention compared with prior art has following beneficial effect:
1, the present invention adopts the mode perfuming of champignon, the solvent of various spices directly need not be released to be added on pipe tobacco, has avoided the negative effect of solvent to the pipe tobacco endoplasm, and can make pipe tobacco obtain even perfuming.Method simple practical of the present invention is implemented easily.
2, equipment of the present invention both can be realized the continued operation of pipe tobacco champignon perfuming, can guarantee that again the champignon perfuming carries out simultaneously under airtight environment, also can realize the uniformity of tobacco perfuming.Equipment of the present invention is reasonable in design, and structure is simple and direct, and is easy to use, can support the use with the prior art miscellaneous equipment.
Description of drawings
Fig. 1 is the device structure schematic diagram of the embodiment of the present invention;
Fig. 2 is the A-A sectional structure schematic diagram of Fig. 1.
Figure acceptance of the bid score state as follows: the 1-casing; 2-carries the groove that shakes; 3-spices arm; 4-feed arrangement (41-charging aperture, 42-discharging opening, 43-valve block, 44-rotating shaft); 5-drawing mechanism (51-charging aperture, 52-discharging opening, 53-valve block, 54-rotating shaft); 6-champignon generator; 7-spices supervisor; 8-first row gas hood; 9-second row gas hood.
The specific embodiment
The present invention is described in detail below in conjunction with drawings and Examples.
Pipe tobacco champignon perfuming method of the present invention is in tobacco perfuming equipment, under certain fragrance material concentration, utilizes the adsorption capacity of pipe tobacco self in air, and absorption is uniformly dispersed in the molecule of fragrance material in relative confined space, makes pipe tobacco can absorb uniformly spices.Champignon perfuming method of the present invention is according to the method (method of compartment perfuming) of static perfuming, or dynamically the method (method of continous way perfuming) of perfuming is carried out.
In the method for static perfuming, keep under normal pressure, airtight state room temperature to 50 ℃ condition; The concentration of perfume state that reaches capacity in airtight space, and keep this concentration; Pipe tobacco retention time in airtight space is discharging after 20 to 40 minutes.
In the method for dynamic perfuming, keep under normal pressure, airtight state room temperature to 50 ℃ condition; The concentration of perfume state that reaches capacity in airtight space, and keep this concentration; Pipe tobacco is passed through in airtight space with suitable speed, and making pipe tobacco retention time in airtight space is discharging after 20 to 40 minutes.
Static perfuming method of the present invention is fairly simple, only needs an airtight space, keeps corresponding condition to operate and gets final product, and is not repeated herein.Equipment as shown in Figure 1 is for dynamic perfuming method, in this equipment, casing 1 is airtight container, the concrete technology step is: step 1, starting in advance champignon generator 6(adopts the mode of heatings such as water-bath or electrical heating to produce scent steam), by extending to the even distribution aperture on the spices arm 3 in casing 1, make fragrance material be full of casing 1 inner space, and keep the concentration of fragrance material in whole perfuming process.Step 2, the pipe blend after the preorder PROCESS FOR TREATMENT is sent into feed arrangement 4 via belt conveyer, controls by feeding bin and electronic scale to make flow of tobacco stable; Step 3, pipe tobacco breaks away from belt conveyor at charging aperture 41 places, falls into feed arrangement 4, and band moving valve plate 43 rotates, and pipe tobacco enters casing 1 inside; After step 4, pipe tobacco enter casing 1, be sent to and carry on the groove 2 that shakes, pipe tobacco is along with the shake vibration of groove 2 of conveying is advanced, and through five layers of conveying groove 2 that shakes, last one deck carries groove 2 discharge ends that shake to be connected with drawing mechanism 5 successively; Step 5, disengaging carry the pipe tobacco of the groove 2 that shakes at charging aperture 51 places disengaging belt conveyor, fall into drawing mechanism 5, and band moving valve plate 53 rotates, and pipe tobacco leaves casing 1 and enters outfeed belt, is transported to lower procedure with outfeed belt.
Fig. 1 and Fig. 2 realize said method and the equipment that adopts, comprise airtight casing 1, be located at conveying in casing 1 shake groove 2 and spices arm 3, be separately positioned on feed arrangement 4 and the drawing mechanism 5 of the top and bottom of casing 1, and the champignon generator 6 that is located at casing 1 outside, described champignon generator 6 is responsible for 7 by spices and is connected with spices arm 3 in casing 1, described feed arrangement 4 and drawing mechanism 5 are respectively the cylinder-like structure of closed at both ends, the barrel of feed arrangement 4 is provided with charging aperture 41 and discharging opening 42, charging aperture 41 is communicated with the outside of casing 1, the internal communication of discharging opening 42 and casing 1, inner barrel is provided with rotating shaft 44 vertically, evenly be provided with four valve blocks 43 in rotating shaft 44, the barrel of drawing mechanism 5 is provided with charging aperture 51 and discharging opening 52, the internal communication of charging aperture 51 and casing 1, discharging opening 52 is communicated with the outside of casing 1, inner barrel is provided with rotating shaft 54 vertically, evenly be provided with four valve blocks 53 in rotating shaft 54, described valve block 43 and valve block 53 all are sealed and matched with barrel.The described conveying groove 2 that shakes is 5 layers of structure up and down of mutual move toward one another, and carrying has 5 mesh sieve holes on the groove 2 that shakes, and spices arm 3 is located at adjacent two-layer conveying and shakes between groove 2 and carry between the upper wall and lower wall of shake groove 2 and casing 1, and every layer is provided with 5 spices arms.Described charging aperture 41 is provided with first row gas hood 8, discharging opening 52 is provided with second row gas hood 9.
Same kind pipe tobacco with pipe tobacco and the prior art of the inventive method and device fabrication are produced detects the perfuming uniformity.By not headspace sampling and the gas-chromatography-mass spectral analysis of pipe tobacco after aromatic tobacco and perfuming of blank, determine to judge whether characteristic component and the content of perfuming.Detection is the pipe tobacco of different perfuming modes to be taken a sample after flow of tobacco is stable in the perfuming outlet, every sampling in 5 minutes once, takes a sample altogether 10 times, then carries out respectively headspace sampling and gas-chromatography-mass spectral analysis, and its result is as shown in table 1.
Table 1, perfuming uniformity are relatively
The same kind pipe tobacco that the applicant produces with pipe tobacco and the prior art of the inventive method and device fabrication has carried out smokeing panel test comparison, and its result is as shown in table 2.In table, 1# represents to adopt prior art perfuming sample, and 2# represents to adopt perfuming sample of the present invention, and in table, data are the mean value after repeatedly smokeing panel test.
The comparison of smokeing panel test of table 2, aromatic tobacco
The applicant is with the pipe tobacco of the inventive method and device fabrication, and the tobacco structure of the same kind pipe tobacco produced of prior art detects, and checkout equipment adopts the tobacco structure separating sieve, and result is as shown in table 3.
Table 3, pipe tobacco whole cut rate are relatively
| Whole cut rate | Filament broken rate | |
| Adopt the prior art aromatic tobacco | 83.2 | 1.2 |
| Adopt the pipe tobacco of perfuming of the present invention | 84.8 | 0.8 |
Claims (10)
1. pipe tobacco champignon perfuming method is characterized in that: first fragrance material is introduced normal pressure, temperature and be in the closed container of room temperature to 50 ℃, spices in closed container is reached and keep saturation state; Then pipe tobacco is introduced in closed container, made pipe tobacco contact 20 to 40 minutes with spices, then pipe tobacco is exported closed container.
2. pipe tobacco champignon perfuming method according to claim 1 is characterized in that: will place 20 to 40 minutes in the disposable introducing closed container of pipe tobacco, then with the disposable output closed container of pipe tobacco.
3. pipe tobacco champignon perfuming method according to claim 1 is characterized in that: pipe tobacco is introduced in closed container continuously, pipe tobacco is advanced in closed container continuously and contact 20 to 40 minutes with spices after the continuous wave output closed container.
4. equipment that is used for pipe tobacco champignon perfuming, it is characterized in that: comprise airtight casing (1), be located at conveying in casing (1) shake groove (2) and spices arm (3), be separately positioned on feed arrangement (4) and the drawing mechanism (5) of the top and bottom of casing (1), and being located at the outside champignon generator (6) of casing (1), described champignon generator (6) is connected with spices arm (3).
5. the equipment for pipe tobacco champignon perfuming according to claim 4, it is characterized in that: described feed arrangement (4) and drawing mechanism (5) respectively are the cylinder-like structure of closed at both ends, be respectively equipped with charging aperture (41 on the cylindrical shell of feed arrangement (4) and drawing mechanism (5), 51) and discharging opening (42, 52), charging aperture (41) is communicated with the outside of casing (1), the internal communication of charging aperture (51) and casing (1), the internal communication of discharging opening (42) and casing (1), discharging opening (52) is communicated with the outside of casing (1), be respectively equipped with rotating shaft (44 in the cylindrical shell of feed arrangement (4) and drawing mechanism (5), 54), rotating shaft (44, 54) be provided with at least three valve blocks (43, 53), described valve block (43, 53) be sealed and matched with cylindrical shell.
6. the equipment for pipe tobacco champignon perfuming according to claim 4 is characterized in that: the described conveying groove (2) that shakes is 3 ~ 5 layers of structure up and down of mutual move toward one another.
7. the equipment for pipe tobacco champignon perfuming according to claim 6 is characterized in that: described spices arm (3) is located at adjacent two-layer conveying and shakes between groove (2) and carry between the upper wall and lower wall of shake groove (2) and casing (1).
8. according to claim 4 or 6 or 7 described equipment for pipe tobacco champignon perfuming is characterized in that: the described conveying groove (2) that shakes is provided with sieve aperture.
9. the equipment for pipe tobacco champignon perfuming according to claim 8 is characterized in that: described sieve aperture is 5 mesh sieve holes.
10. the equipment for pipe tobacco champignon perfuming according to claim 4, it is characterized in that: described charging aperture (41) is provided with first row gas hood (8), discharging opening (52) is provided with second row gas hood (9).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310042421.6A CN103110178B (en) | 2013-02-04 | 2013-02-04 | Flavoring method and flavoring device for tobacco shreds with spice |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310042421.6A CN103110178B (en) | 2013-02-04 | 2013-02-04 | Flavoring method and flavoring device for tobacco shreds with spice |
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| Publication Number | Publication Date |
|---|---|
| CN103110178A true CN103110178A (en) | 2013-05-22 |
| CN103110178B CN103110178B (en) | 2014-12-10 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201310042421.6A Active CN103110178B (en) | 2013-02-04 | 2013-02-04 | Flavoring method and flavoring device for tobacco shreds with spice |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111955779A (en) * | 2020-09-18 | 2020-11-20 | 湖北中烟工业有限责任公司 | Tobacco two-side flavoring device |
Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2284516Y (en) * | 1996-07-27 | 1998-06-24 | 山东省食品进出口公司莒县罐头食品厂 | Marine product shellfish smoking machine |
| CN101036529A (en) * | 2007-04-26 | 2007-09-19 | 云南昆船设计研究院 | Method of fumigating tobacco material |
| CN102423113A (en) * | 2011-07-24 | 2012-04-25 | 红云红河烟草(集团)有限责任公司 | Static cigarette-flavoring method with air as medium |
-
2013
- 2013-02-04 CN CN201310042421.6A patent/CN103110178B/en active Active
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2284516Y (en) * | 1996-07-27 | 1998-06-24 | 山东省食品进出口公司莒县罐头食品厂 | Marine product shellfish smoking machine |
| CN101036529A (en) * | 2007-04-26 | 2007-09-19 | 云南昆船设计研究院 | Method of fumigating tobacco material |
| CN102423113A (en) * | 2011-07-24 | 2012-04-25 | 红云红河烟草(集团)有限责任公司 | Static cigarette-flavoring method with air as medium |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111955779A (en) * | 2020-09-18 | 2020-11-20 | 湖北中烟工业有限责任公司 | Tobacco two-side flavoring device |
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| Publication number | Publication date |
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| CN103110178B (en) | 2014-12-10 |
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