CN103103724A - Clothes-washing method - Google Patents

Abstract

The invention relates to a clothes-washing method which comprises the following steps: a washing machine comprises a magnetic damper which is connected with a dehydration shaft sleeve in an arrangement mode, the magnetic damper is connected with the dehydration shaft sleeve in an arrangement mode, and the magnetic damper can produce damping force on the dehydration shaft sleeve. Under the working condition of washing, the damping force which is produced by the magnetic damper is adjusted to achieve adjustment of rotating speed on the dehydration shaft sleeve and further achieve washing output of different modes. Under the working condition of washing, the damping force which is produced by the magnetic damper is adjusted to achieve the adjustment of the rotating speed of the dehydration shaft sleeve to achieve the washing output of the different modes. According to different washing load conditions, a washing output mode is adjusted in real time, washing energy consumption is reduced to the maximum extent, and simultaneously an optimum washing effect is achieved.

Description

A kind of laundering process

Technical field

The present invention relates to the washing machine technical field, be specifically related to a kind of laundering process.

Background technology

Washing machine is to make by chemical breakdown effect and mechanical shock effect to be attached to the machine that the spot on washings is removed, and it is mainly to drive impeller by driving mechanism to rotate, and stirs current and clothing and rotates, and reaches the purpose of washing clothes.At present the power source of driving mechanism commonly used is motor, and the moment when by the output shaft of motor, motor being rotated passes to reducing gear, then the output shaft of reducing gear is connected with impeller, thereby drives the impeller rotation.

The rotating speed of common electric machine is higher, in order to obtain suitable output speed, in actual applications, need to slow down to motor, the normal mode that adopts makes motor be delivered to decelerator by the one-level pulley decelerates at present, and the deceleration that one or more levels gear reduction is completed a constant-speed ratio is set in decelerator.This structure is not only complicated, and it is large to take up room.In order to solve this technical problem, have at present some about removing belt pulley, motor directly is connected with decelerator, because its motor body and decelerator remain relatively independent, motor body and decelerator need to take installing space respectively, and structure is compact not, and volume is still larger.

In order further to solve the problems of the technologies described above, publication number is that the Chinese invention patent application of CN102142734A discloses a kind of external rotor electric machine assembly, comprise motor body, driving shaft, reducing gear, wherein: driving shaft is fixed on reducing gear, and motor body directly drives driving shaft, motor body has inner diameter volume, and reducing gear is arranged in the motor body inner diameter volume.although further having reduced to a certain extent, this structure takes up room, and by installing component, reducing gear is arranged on the stator interior circuferential spacing of external rotor electric machine in the diameter of stator bore space for utilizing due to its principle, therefore can't use on the inner rotor motor of inner space not having, certain limitation is arranged, the direct driving shaft of its motor body of while, then by the reducing gear that is arranged in the motor inner diameter volume, driving shaft is slowed down, therefore also only take up room for having reduced to a certain extent, but structure is still compact not, further, when reducing gear need to be increased volume when obtaining more big speed ratio, also must make external rotor electric machine increase the internal diameter volume and could realize this invention, obviously this does not solve the technical problem of essence.

In addition, present washing machine all washs according to a kind of fixing rotating speed, the way of output, no matter the size of wash load, its wash shaft is all washed according to identical rotating speed, this mode of washing not only easily damages the clothing that is washed, and crosses escheat in load and can damage the laundry motor.

Summary of the invention

in order to solve above-mentioned problems of the prior art, the applicant provides the two even power output methods of a kind of washing machine and device in first to file, application number is 201310031707.4, in order to can change according to the variation of wash load the rotating speed of wash shaft, to save energy consumption, and wash shaft and the counter-rotating simultaneously of dehydration axle sleeve, to improve clean result, but along with the applicant in continuous application process, discovery is due to the uncontrollability of wash load, dehydration axle sleeve rotary speed often appears greater than the situation of the rotary speed of wash shaft, cause clean result relatively poor, clean ratio can not practical requirement.While, the applicable washing way of output also was in variation because the wash load situation is different, therefore adopted all the time the laundering process under single washing mode can't reach washing energy consumption minimum, the best washing state of clean result in first to file.

For solving the problems of the technologies described above, the invention provides a kind of laundering process, its technical scheme that adopts is:

A kind of laundering process, described washing machine comprises respectively the wash shaft and the dehydration axle sleeve that are connected with the execution unit that be connected with washing, have input block, the output block and wash the reducing gear of output block of dewatering, and described input block is fixedly connected with the power part that rotational kinetic energy is provided; Described dehydration output block is fixedly connected with the dehydration axle sleeve; Described washing output block one end is connected with wash shaft, and the other end is connected with described input block; Described dehydration output block is connected with a joggle with the washing output block, wherein: comprise the following steps:

Described washing machine comprises with the dehydration axle sleeve installs the magnetic damper that is connected, and magnetic damper is installed with the dehydration axle sleeve and is connected, and magnetic damper can produce damping force to the dehydration axle sleeve;

When the washing operating mode, the big or small adjusting that realizes the rotary speed of dehydration axle sleeve of damping force that produces by regulating described magnetic damper can and then realize the washing output of different modes.

Preferably, described regulating step is: with magnetic damper be arranged on minimum damping force, near undamped state, make the rotary speed of dehydration axle sleeve and wash shaft change along with the variation of wash load, can realize two even power washing outputs; Magnetic damper is arranged on general damping power, is near the state between undamped and large damping, make the rotary speed of dehydration axle sleeve and wash shaft change along with the variation of wash load, and the rotary speed of dehydration axle sleeve is equal to or less than the rotary speed of wash shaft, can realize the high two even power washing output of cleaning ratio; Magnetic damper is arranged on maximum damping force, approaches the state that the dehydration axle sleeve is fixed, make the dehydration axle sleeve maintain static, wash shaft is rotated with fixed speed, can realize single-power washing output.

Preferably, described magnetic damper is hysteresis damper, comprising: permanent magnet; With the magnetic conductive part of permanent magnet magnetic force coupling, described permanent magnet makes described magnetic conductive part be in the remagnetization state; Described magnetic conductive part optionally is fixedly connected with the dehydration axle sleeve; When the washing operating mode, described magnetic conductive part is fixedly connected with the dehydration axle sleeve, and hysteresis damper produces damping force to the dehydration axle sleeve, and the damping force size of the described hysteresis damper of adjusting realizes the adjusting to the rotary speed of dehydration axle sleeve.

Preferably, the adjusting setting of the magnetic hysteresis active force realization by increasing or reduce permanent magnet and magnetic conductive part to the damping force size of described magnetic damper.

Preferably, described magnetic damper is electromagnetic damper, comprising: electromagnetic coil assembly; With the magnetic conductive part of electromagnetic coil assembly magnetic couple, described magnetic conductive part optionally is fixedly connected with the dehydration axle sleeve;

When the washing operating mode, described magnetic conductive part is fixedly connected with the dehydration axle sleeve, and electromagnetic damper produces damping force to the dehydration axle sleeve, and the damping force size of the described electromagnetic damper of adjusting realizes the adjusting to the rotary speed of dehydration axle sleeve.

Preferably, according to the adjusting setting of the electricity parameters size realization of controlling solenoid to the damping force size of electromagnetic damper.

Preferably, described electricity parameters is energising voltage or electrical current.

Preferably, when completing dehydration condition, the wash shaft of described washing machine and dehydration axle sleeve are in common High Rotation Speed state, and described magnetic damper is fixedly connected with the dehydration axle sleeve, magnetic damper can produce damping force to the dehydration axle sleeve, realizes the brake function of washing machine.

Preferably, realize that by the arrangement of clutch of washing machine magnetic conductive part and dehydrating shaft are enclosed within the switching between the state of being fixedly connected with and disengaged position, realize that namely described magnetic conductive part optionally is fixedly connected with the dehydration axle sleeve, realizes that when arrangement of clutch carries out the washing machine change working magnetic conductive part and dehydrating shaft are enclosed within the switching between the state of being fixedly connected with and disengaged position.

Preferably, described power part is rotor or belt pulley, has respectively bogie and is located at the interior cavity of described bogie.

Preferably, the input block of described reducing gear is mounted in described cavity and connects described bogie and around the eccentric bushing of described wash shaft rotation; Described washing output block comprises: be set in the spur gear that described eccentric bushing is outside and be rotationally connected with it, be used for along with the rotation of eccentric bushing around described eccentric bushing rotating shaft revolution; The jockey that described spur gear is connected described wash shaft or dehydration axle sleeve; Described dehydration output block is the ring gear that connects described dehydration axle sleeve or wash shaft, settles described spur gear in it, makes described spur gear produce rotation with the internal tooth engagement of described ring gear during described revolution, and then makes described ring gear produce rotation.

Natch, the input block of reducing gear of the present invention, washing output block, the dehydration output block can also be by the following technical solutions: described input block is arranged on described bogie, and described input block comprises the input gear axle that is arranged on position, described bogie disalignment, and connects the input gear of described input gear axle; Described washing output block is the output gear that is connected with a joggle with described input gear; Described dehydration output block is the middle driven wheel that is positioned at outside described bogie and is connected with a joggle with described input gear.

Compared with prior art, the driving mechanism for washing machine of laundering process provided by the invention and application thereof has advantages of following outstanding:

1) the present invention when the washing operating mode, realizes the washing output of different modes by the damping force size realization of regulating described magnetic damper generation to the adjusting of the rotary speed of dehydration axle sleeve; Namely according to different wash load situations, adjust in real time the washing output mode, farthest reduced the washing energy consumption, realize simultaneously best clean result;

2) the present invention can adjust according to the variation of wash load the rotating speed of wash shaft, thereby alleviates or eliminate the damage that is washed clothing, and the burnout failure that can avoid the motor of washing machine to cause because of overload; And wash shaft and the counter-rotating simultaneously of dehydration axle sleeve, thereby improve clean result; Simultaneously the present invention produces the effective damping effect by magnetic damper to the dehydration axle sleeve when the washing operating mode, make the rotary speed of dehydration axle sleeve be equal to or less than the rotary speed of wash shaft, has greatly guaranteed clean result, satisfies and cleans than requiring;

3) hysteresis damper installation volume provided by the invention is little, and is simultaneously simple in structure, decrease manufacturing cost, be fit to aborning the scale of carrying out and apply;

4) driving mechanism for washing machine of the present invention is placed in reducing gear the inside of power part, therefore can take full advantage of the space of power part inside, has reduced the volume of driving mechanism, thereby has been beneficial to the miniaturization of washing machine;

5) spur gear in reducing gear of the present invention in the eccentric bushing revolution, carries out rotation with ring gear generation engagement again, thereby makes wash shaft and dehydration axle sleeve realize reverse rotation simultaneously, reduces the energy consumption of power part, and reduces noise;

6) the present invention adopts jockey that spur gear is connected to wash shaft or dehydrating shaft puts, the eccentric moment that departs from the power part axis that obtains when making spur gear that it is rotated with eccentric bushing, be converted into the moment with the power part axis coaxle, because the deceleration transmission parts that adopt are few, therefore transmission efficiency is high, compact conformation, volume is little, and installation and use is convenient;

7) the present invention's power part that power will be provided is as one of parts of driving mechanism for washing machine, and power part can adopt rotor, also can adopt belt pulley, compacter in the structure that makes driving mechanism for washing machine, take up room less in, also reduce the consumption of a large amount of connectors, therefore further reduced the production cost of washing machine.

The present invention is described in detail below in conjunction with accompanying drawing.

Description of drawings

Fig. 1 is the structural representation of first embodiment of the invention driving mechanism for washing machine;

Fig. 2 is the explosive view (not shown arrangement of clutch) of the reducing gear of first embodiment of the invention;

Fig. 3 is the structural representation of the positioning sliding block of first embodiment of the invention;

Fig. 4 is the structural representation of the crosshead shoe of first embodiment of the invention;

Fig. 5 is the structural representation of the spur gear of first embodiment of the invention;

Fig. 6 is the structural representation of the eccentric bushing of first embodiment of the invention;

Fig. 7 is the structural representation of second embodiment of the invention driving mechanism for washing machine;

Fig. 8 is the explosive view (not shown arrangement of clutch) of the reducing gear of second embodiment of the invention;

Fig. 9 is the structural representation of the terminal pad of second embodiment of the invention;

Figure 10 is the right side view of terminal pad shown in Figure 9;

Figure 11 is the structural representation of the spur gear of second embodiment of the invention;

Figure 12 is the explosive view of arrangement of clutch, dehydration axle sleeve and the ring gear part of first and second embodiment of the present invention;

Figure 13 is the structural representation of the clutch gear ring of first and second embodiment of the present invention;

Figure 14 is the structural representation of the driving mechanism for washing machine of third embodiment of the invention;

Figure 15 is the blast structural representation of Figure 14;

Figure 16 is the structural representation of the part assembly of third embodiment of the invention;

Figure 17 is the structural representation of the magnetic conductive part of third embodiment of the invention;

Figure 18 is the blast structural representation of Figure 17;

Figure 19 is the structural representation of the clutch gear ring (not showing magnetic conduction iron hoop 912) of third embodiment of the invention;

Figure 20 is the structural representation of rotor inserts of the present invention;

Figure 21 is the structural representation of ring gear of the present invention;

Figure 22 is the top view of ring gear of the present invention;

Figure 23 is the front view of driving mechanism for washing machine of the present invention;

Figure 24 is the direction of rotation schematic diagram of reducing gear of the present invention and each part of wash shaft;

Figure 25 is the A place structure for amplifying schematic diagram of Figure 14;

Figure 26 is the principle schematic (not shown hysteresis damper) of fourth embodiment of the invention driving mechanism for washing machine.

Description of reference numerals: 1-housing unit; The 2-stator; The 3-internal rotor; The 4-eccentric bushing; The 5-wash shaft; The 6-spur gear; The 7-ring gear; The 8-jockey; The 9-arrangement of clutch; The 11-housing; The 110-louvre; The 12-electric motor end cap; 13-motor bolt; The 14-mounting disc; The 15-hysteresis damper; The 150-screw; The 151-permanent magnet; 151-1-permanent magnet retainer; The 151-2-permanent magnetic steel; The 152-magnetic conductive part; 152-1-magnetic conductive part body; 152-2-injection moulding installed part; The 153-baffle plate; The 154-draw-in groove; The 155-step surface; The 16-Hall subassembly; The 17-magnetic ring component; The 18-sealing ring; The 20-axle sleeve that dewaters; The 31-bogie; The 32-inner chamber; The 33-latch; The 34-rotor; 35-rotor inserts; The 351-cylinder; The 352-base; 41-eccentric bushing body; 42-the first body; 43-the second body; The 44-through hole; 411-extension limit; 40-spur gear axis; 50-wash shaft axis; 51-input gear axle; 52-the first input gear; The 53-idler gear; 54-the second input gear; The 55-output gear; The 60-external tooth; 62-gear groove; The 61-connecting shaft hole; The 63-steel ring; The 71-upper connector; Connector under 72-; 201-axle sleeve groove; The 711-external splines; The 712-tongue; The 721-internal tooth; 722-boss with holes; The 723-reinforcement; 81-terminal pad body; The 82-through hole; The 83-connecting axle; The 831-roll sleeve; The 84-cylinder; The 85-crosshead shoe; The 86-positioning sliding block; 851-disk body; The 852-lower convex platform; The 853-convex platform; 861-slide block body; The 862-otic placode; The 863-groove; The 100-bearing; The 200-spring; 91-clutch gear ring; The 92-solenoid; The 93-coil holder; The 94-coil retainer; The 95-insulation protective jacket; The 911-internal spline; 912-magnetic conduction iron hoop; The 913-teeth groove; The upper latch of 914-.

The specific embodiment

Core of the present invention is a kind of washing methods, and this washing methods has the advantages such as security performance is high, clean result is good, wherein: comprise the following steps: the input block of reducing gear is fixedly connected with the power part that rotational kinetic energy is provided; The dehydration output block of reducing gear is fixedly connected with the dehydration axle sleeve of washing machine; The washing output block of reducing gear is connected with the wash shaft of washing machine; Be connected with described input block by described washing output block, make the washing output block around the axle center revolution of described power part; Be connected with a joggle with the washing output block by the output block that will dewater, make described dehydration output block and washing output block carry out respectively rotation by interacting, thereby drive respectively wash shaft and the dehydrating shaft cover rotates; During described wash shaft rotation, described wash shaft is delivered to described washing output block to wash load to its reaction force; And described washing output block is by imposing on the wash load reaction force described dehydration output block, change the interaction of described washing output block and described dehydration output block, the rotary speed of described washing output block and described dehydration output block is changed along with the variation of wash load.

Core of the present invention is also to provide this washing methods applied driving mechanism for washing machine, have advantages of that axial dimension is little, compact conformation, take up room little.

Shown in Figure 23 is the front view of driving mechanism for washing machine of the present invention, and Fig. 1, Fig. 7 are the cutaway view of two embodiment of driving mechanism for washing machine shown in Figure 23, as Fig. 1, shown in Figure 7,

The present invention also provides this washing methods applied driving mechanism for washing machine, comprise: the power part that rotational kinetic energy is provided, reducing gear with input block, dehydration output block and washing output block connects the wash shaft of described reducing gear and the axle sleeve that dewaters; Wherein, described input block is fixedly connected with power part; Described dehydration output block is fixedly connected with the dehydration axle sleeve; Described washing output block one end is connected with wash shaft, and the other end is connected with described input block; Described dehydration output block is connected with a joggle with the washing output block; Described wash shaft and the axle sleeve that is connected connect respectively washing and the dehydration execution unit of washing machine, and described dehydration axle sleeve is sheathed on that described wash shaft is outside to be rotationally connected with it.

Wherein, the power part that is used to provide rotational kinetic energy that adopts in the present invention is rotor or belt pulley, and rotor can be the internal rotor of motor, also can be the outer rotor of motor, for the ease of understanding, the situation that is only the motor internal rotor to power part is in an embodiment of the present invention narrated.But be interpreted as, those skilled in the art fully can be according to the described technical scheme of the embodiment of the present invention, with the motor internal rotor described in motor outer rotor or belt pulley corresponding substitute embodiment, and, when corresponding substitute, structure of the present invention is carried out corresponding change also do not have novelty.

The present invention can use various motors, such as synchronous motor, asynchronous machine, servomotor, PSC motor, BLDC motor etc.

in the present invention, the internal rotor of motor is by providing rotational kinetic energy around the axis rotation that is positioned at self center, be provided with in internal rotor inside the reducing gear that the output speed of internal rotor is carried out variable-speed processing, because reducing gear is connected with internal rotor, therefore reducing gear at internal rotor in the process that axis rotates, obtained rotational kinetic energy, because the eccentric bushing that is connected with internal rotor in reducing gear carries out eccentric rotary around the internal rotor axis, therefore other part that drives in reducing gear also carries out eccentric rotary around the internal rotor axis, and be the power output that rotating speed is equal to or less than the internal rotor rotating speed with the power-conversion after eccentric rotary.because reducing gear is connected with wash shaft, and the washing execution unit of an end of wash shaft and washing machine is (as impeller or agitator, hereinafter herewith, repeating no more) (not shown) is connected, and the outer cover in wash shaft is provided with the dehydration axle sleeve 20 that is rotationally connected with it, the dehydration execution unit of dehydration axle sleeve and washing machine is (as interior bucket, not shown) be connected, thereby under the effect of reducing gear outputting power, wash shaft and dehydration axle sleeve are supplied to respectively corresponding execution unit with the described power that is equal to or less than the internal rotor rotating speed, and then make the washing machine that driving mechanism for washing machine of the present invention is installed complete the function of laundry.

In the present invention, as shown in Figure 23,1,7, in housing unit 1 positioned inside, stator 2 is arranged, be useful on the internal rotor 3 that rotational kinetic energy is provided in stator 2 positioned inside.Internal rotor of the present invention comprises bogie 31 and is located at the cavity 32 of bogie inside, so the rotating speed of internal rotor is the rotating speed of bogie, and the rotating shaft of bogie is its symmetry axis.Wherein, reducing gear is arranged in the cavity of bogie inside, this reducing gear has input block, dehydration output block and washing output block, particularly, described input block is mounted in described cavity and connects bogie 31 and around the eccentric bushing 4 of bogie axis rotation, its under the drive of bogie with the synchronized rotation of bogie; Described washing output block comprises: the spur gear 6 that is set in the eccentric bushing outside and is rotationally connected with its formation, it revolves round the sun around the bogie axis along with the rotation of eccentric bushing, wherein, spur gear is connected with wash shaft 5 by jockey, thereby transmission of power that its rotation is produced is to wash shaft; Described dehydration output block is the ring gear 7 that connects dehydration axle sleeve 20, be mounted with spur gear in it, make spur gear produce rotation with the internal tooth engagement of ring gear during revolving round the sun, and ring gear with the process of spur gear engagement in also rotate accordingly, and give the dehydration axle sleeve with transmission of power; In addition, the present invention also comprises for the arrangement of clutch of controlling the conversion of washing of drum type washing machine and dehydration condition, it is arranged at housing unit inside, and be set in axially slidably on the outer wall of ring gear, carry out engagement connection with the latch of being located at bogie one end or break away from latch by endwisely slipping, thereby the rotating speed that makes reducing gear output is equal to or less than the rotating speed of bogie, is the washing operating mode during lower than the rotating speed of bogie, is the dehydration condition of High Rotation Speed when equaling the rotating speed of bogie.

In reducing gear of the present invention, by jockey, spur gear is connected on wash shaft, and jockey of the present invention has different version, be elaborated below in conjunction with specific embodiment 1 and embodiment 2.

Embodiment 1 as shown in Figure 1, 2, is the structural representation of slide block structure for the jockey in driving mechanism for washing machine of the present invention.

As shown in Figure 1, the motor of the present embodiment is inner rotor motor.Wherein, housing unit 1 comprises: the tubular shell 11 of both ends open, the electric motor end cap 12 that is connected with housing 11 bottoms, the mounting disc 14 that is positioned at the housing top and is connected by motor bolt 13 with electric motor end cap 12, and housing 11, electric motor end cap 12 and mounting disc 14 surround an inner space that is used for settling other parts such as stator 2 and internal rotor 3.

The internal rotor 3 of the present embodiment comprises bogie 31 and is located at the cavity 32 of bogie inside, and is provided with latch 33 at the top of bogie end face.Concrete, as Fig. 1, shown in Figure 20, the bogie of the present embodiment comprises the rotor 34 and the rotor inserts 35 that is positioned at rotor of tubular, its rotor inserts comprises: the cylinder 351 of both ends open, its top are provided with upwardly extending latch 33; Be positioned at the base 352 of cylinder bottom, and a base plate through holes is offered at the center of base.Cylinder in the rotor inserts and base are configured for settling the cavity 32 of reducing gear jointly, and wash shaft is passed the center of described base plate through holes, have the rotating shaft identical with wash shaft when therefore bogie rotates, namely the rotation of bogie overlaps with the rotation of wash shaft.

In the present embodiment, as shown in Figure 2, be mounted with reducing gear in the cavity of internal rotor, this reducing gear comprises eccentric bushing 4, spur gear 6, ring gear 7 and jockey 8.

Wherein, the eccentric bushing in reducing gear is fixedly connected with bogie 31, and eccentric bushing is around the rotating shaft rotation of bogie.as shown in Figure 6, this eccentric bushing comprises and the second body of bogie coaxial line rotation and the first body that rotates with bogie off-axis line, wherein the second body can be fixedly connected with for split type with the first body, can be also that integral type is fixedly connected with, for the ease of processing or installation, preferably, as shown in Figure 2, the second body is the second body 43, the first body comprises the eccentric connector 41 that is connected with the second body top and the first body 42 that is connected with the eccentric connector top, wherein, eccentric connector 41 has with respect to the first body 42 and extends laterally formed extension limit, and be provided with in the second body 43 be used to the eccentric bushing through hole 44 that passes wash shaft, this eccentric bushing through hole extends upward and runs through eccentric connector and the first body.

When the processing eccentric bushing, the first body, eccentric connector and the second body can adopt integrated mode, perhaps adopting the mode such as welding to connect is integrated, and, adding man-hour, should make between the center line of the center line of the first body and the second body to have certain eccentric throw, this eccentric throw can be taken as the poor of the radius of spur gear and ring gear radius.

In the present embodiment, eccentric bushing 4 is fixedly connected with for ease of transmitting being rigidly connected of rotation torque with 31 of bogies, is adding man-hour, and eccentric bushing and bogie can adopt integral type to be connected, also can adopt split type being connected, as connecting by modes such as screw, welding.Preferred concrete mode is: the rotor 34 of tubular adopts metal material, eccentric bushing 4 adopts metal material, rotor 34, the eccentric bushing 4 of tubular are put into injection mold or die casting, directly through injection moulding or die cast, rotor and eccentric bushing are installed on rotor inserts 35; More preferably, in eccentric bushing 4, the outside on the extension limit 411 of eccentric connector 41 can be provided with several depressions (in Fig. 2 being 4) or chimb, thereby the adhesion when increasing eccentric bushing 4 with bogie 31 injection mouldings or die casting is easy to rigidly fix the needs that are connected between eccentric bushing 4 and bogie 31.

When bogie rotates, be connected in also coaxial, synchronized rotation thereupon of eccentric bushing in its rotor inserts base plate through holes by the second body, thereby drive with eccentric bushing in the spur gear that is rotationally connected of the first body 42 also rotate accordingly thereupon.

As shown in Figure 5, the spur gear 6 of the present embodiment comprise steel ring 63 and be positioned at the steel ring outside and with the external tooth 60 of its integrated injection molding, and the upper end of spur gear also is provided with a pair of radially relative gear groove 62.Wherein, the first body in steel ring and eccentric bushing is rotationally connected, concrete mode is: the inner ring of the outer wall of the first body 42 and oiliness bearing 100 is connected in the interference mode, and the bottom contact on the upper end on eccentric connector extension limit and oiliness bearing 100 extension limits is connected, and the outer ring of oiliness bearing 100 contacts with gap fiting mode with the inwall of spur gear and is connected; Perhaps, also can adopt the outer wall of the first body 42 is that gap fiting mode is connected with the inner ring of oiliness bearing 100, and the bottom contact on the upper end on eccentric connector extension limit and oiliness bearing 100 extension limits is connected, and the outer ring of oiliness bearing 100 contacts with interference fit with the inwall of spur gear and is connected.Natch, also spur gear 6 directly can be adopted metallic sintered products, avoid above-mentioned steel ring injection molding type structure.

Natch, be connected for realizing that eccentric bushing 4 relatively rotates with spur gear, also can adopt following concrete mode: eccentric bushing 4 self structure are improved, as adopt powdered metallurgical material, make eccentric bushing 4 itself possess the function of oiliness bearing 100, avoid the independent use of oiliness bearing 100, thereby steel ring and eccentric bushing with the oiliness bearing function own are rotationally connected.

Preferably, can be provided with some material reducing grooves in the inside of the first body 42 to reduce manufacturing cost, also can add simultaneously the appropriate material that plays lubricating function in the material reducing groove, as lubricating oil, oil cotton, increase the service life of eccentric bushing.

When eccentric bushing rotates, under driving, it carries out the revolution of identical direction of rotation with it with the spur gear that the first body on it is rotationally connected, and because the centreline spacing of the first body in eccentric bushing and the second body has certain eccentric throw, and the rotation of the first body and bogie dead in line, therefore when spur gear revolves round the sun, be actually and carrying out eccentric rotation around the bogie axis.

Spur gear due to its external tooth and ring gear engagement, therefore can pass to ring gear with its rotary power in the revolution process.The ring gear of the present embodiment is metal or plastic fastening, and in order to save manufacturing cost, preferably, ring gear adopts integrated injection molding spare, and this metal or plastic fastening comprise upper connector 71 and be arranged on its lower end and connected lower connector 72.As Figure 21 and shown in Figure 22, upper connector is housing, and its outer wall is provided with the external splines 711 along its axial distribution, and its inwall is provided with a plurality of tongues 712 along its axial distribution; And lower connector 72 is tubular structure, its top and upper connector are connected, wall is embedded with internal tooth 721 within it, and also is provided with a plurality of reinforcements 723 in the junction of itself and upper connector, and also is provided with a plurality of boss with holes 722 for settling spring 200 723 of adjacent reinforcements.

As shown in figure 12, a plurality of tongues in upper connector are complementary with a plurality of axle sleeve grooves 201 that are located at dehydration axle sleeve outer wall, thereby ring gear and dehydration axle sleeve are connected to one, in addition, also can adopt metal connecting piece is realized being rigidly connected with the dehydration axle sleeve by laser weld or other modes, in the present embodiment, the internal tooth 721 that is positioned at lower connector 72 inwalls can adopt plastics to make, and also can adopt metal to make.

When spur gear when revolving round the sun (namely carrying out eccentric rotary around the bogie axis), its external tooth can mesh with the internal tooth of ring gear, thereby under the interaction force of gear engagement, make spur gear produce rotation, and the direction of rotation of this moment and the opposite direction of its revolution, simultaneously because there is the poor relation of tooth between cog in its external tooth and ring gear, therefore make spur gear can produce speed difference when rotation and revolution, be the speed of time rotational lower than the speed in when revolution, thereby make the rotating speed of its output lower than the rotating speed of bogie.Accordingly, owing to having interaction force between ring gear and spur gear, therefore make ring gear also can rotate at the spur gear time rotational, just the direction of rotation of ring gear is opposite with the sense of rotation of spur gear at this moment, that is to say, this moment, the direction of rotation of ring gear was identical with the direction of rotation of bogie, and at this moment the rotating speed of ring gear is also lower than the rotating speed of bogie.

To sum up, spur gear the eccentric bushing of rotation and with the comprehensive function power of its ring gear that mesh by gear under, revolve round the sun simultaneously and rotation, and the direction of its rotation and the opposite direction that revolves round the sun, the rotating speed of time rotational is lower than the rotating speed of bogie; And ring gear carries out opposite with the spur gear sense of rotation and rotatablely moving lower than the bogie rotating speed also under the effect of respective action power.

When spur gear in low speed rotation process, its by slide block structure with transmission of power to wash shaft.The slide block structure of the present embodiment comprises: pass the crosshead shoe 85 of wash shaft, the upper end of its lower surface and spur gear is slidably connected; With the positioning sliding block 86 that the upper end of crosshead shoe is slidably connected, its center and wash shaft are connected.Wherein, as shown in Figure 4, crosshead shoe comprises: the disk body 851 of wash shaft is passed at the center; Be arranged at respectively disk body lower surface and radially relative a pair of lower convex platform 852; Be arranged at respectively disk body upper end and radially relative a pair of convex platform 853, its extended line becomes the space cross distribution with a pair of lower convex platform extended line.As shown in Figure 3, positioning sliding block comprises: tubular slide block body 861, and its center and wash shaft are connected; Be located at slide block body both sides and along its radially opposing a pair of otic placode 862 that stretches out, be respectively equipped with the groove 863 that is complementary with a pair of convex platform on it.Preferably, the upper end of spur gear is provided with radially relative a pair of gear groove, and its position with a pair of lower convex platform is corresponding.

Concrete, as shown in Figure 5, in the present embodiment, a pair of lower convex platform settling respectively crosshead shoe 85 in a pair of gear groove 62 of spur gear upper end in, and a pair of lower convex platform can slide in a pair of gear groove corresponding with its position respectively; A pair of convex platform in crosshead shoe 85 is placed in respectively a pair of groove 863 that is positioned at the positioning sliding block lower surface, and a pair of convex platform can slide in a pair of groove respectively; The slide block body center of positioning sliding block is fixedly connected with wash shaft, thereby makes the center line of positioning sliding block overlap with the center line of wash shaft.

When spur gear low speed time rotational, a pair of gear groove 62 on it is synchronized, rotating Vortex thereupon, thereby drive a pair of lower convex platform 852 that is placed in a pair of gear groove rotates thereupon, the i.e. whole and then spur gear of crosshead shoe this moment rotation, under the effect of centrifugal force, a pair of lower convex platform on crosshead shoe and a pair of convex platform radially slide in a pair of gear groove and a pair of groove 863 respectively, and the process of sliding is by the motion process of spur gear axis 40 directions towards wash shaft axis 50 directions.Because sliding, a pair of convex platform in crosshead shoe is placed in a pair of groove 863 of positioning sliding block, drive the groove rotation when therefore convex platform rotates, namely drive the positioning sliding block rotation, because center and the wash shaft of positioning sliding block is connected, thus drive when positioning sliding block rotates wash shaft with its carry out with spur gear in the same way, synchronized rotatablely moving.

Can be found out by Fig. 2 and Figure 24, when spur gear rotates around the wash shaft eccentric axis, pass through slide block structure, the power that the spur gear time rotational can be produced around 40 rotations of spur gear axis, being converted into wash shaft is the bogie axis around wash shaft axis 50() power of rotation, be about to spur gear and be converted into output with the wash shaft axis coaxle around the output of wash shaft eccentric axis rotation.

Has different washing operating modes when working due to washing machine, thereby need to be according to the different needs output speed of regulating reducing gear of washing operating mode, as when the washing, the output speed that needs reducing gear is low speed, and when dehydration, need the output speed of reducing gear to be high speed.Therefore in the present embodiment, driving mechanism for washing machine also comprises an arrangement of clutch 9, this arrangement of clutch is arranged in the internal cavities of housing unit formation, and be set in axially slidably on the outer wall of ring gear, its by be located at latch 33 engagement connections on bogie one end face or break away from latch, thereby make reducing gear carry out high speed or low-speed motion, and then realize the change working of washing machine.

Concrete, the arrangement of clutch in the present embodiment is electromagnetic clutch device, and it comprises solenoid mechanism and the clutch gear ring 91 that is fixed in housing unit, and solenoid mechanism is placed in the outside of clutch gear ring.

Wherein, solenoid mechanism comprises solenoid 92, coil holder 93 and coil retainer 94.Coil retainer is fixedly mounted in mounting disc 14 in housing unit, and coil holder is installed in coil retainer, and the solenoid winding is on coil holder.

Wherein, clutch gear ring 91 comprises upper end connecting portion and lower end connecting portion, and the upper end connecting portion can be fixedly connected with for split type with the lower end connecting portion, can be also that integral type is fixedly connected with.For the ease of processing or installation, preferably, as shown in figure 13, the upper end connecting portion is tubular structure, its inwall is provided with internal spline 911, and its outer wall is established the magnetic conduction iron hoop 912 with its integrated injection molding, and the external splines 711 on internal spline 911 and annular gear outer-wall is slidably matched, and the magnetic conduction iron hoop matches with solenoid, can be away from solenoid under the magneticaction of solenoid; The bottom end face of lower end connecting portion is provided with a plurality of double wedges spaced apart, form teeth groove 913 between each adjacent double wedge, and this teeth groove 913 is complementary with the latch 33 of being located on bogie one end face, preferably, be provided with some material reducing grooves (illustrating, unmarked) at the surrounding position of lower end connecting portion to reduce manufacturing cost.Preferably, engage in order to ensure firm between clutch gear ring and bogie, the shape of described latch 33 and double wedge can be skewed.

When solenoid is switched on, under the effect of solenoid magnetic field repulsive force, the magnetic conduction iron hoop is moved downward so that away from solenoid, and the upper end connecting portion of magnetic conduction iron hoop and clutch gear ring is connected, thereby under the drive of magnetic conduction iron hoop, make whole clutch gear ring 91 along the annular gear outer-wall down sliding and arrive its second position location, the teeth groove of clutch gear ring this moment lower end connecting portion and the latch on bogie are connected with a joggle, therefore, ring gear obtains the rotating speed identical with bogie, and make reducing gear be in locking state, be the dehydration condition of washing machine; On the contrary, when solenoid cuts off the power supply, the clutch gear ring is under the effect of the restoring force that is installed on the ring gear upper spring, along the annular gear outer-wall upward sliding and arrive its first position location, the teeth groove of lower end connecting portion is separated with latch on bogie, and then make reducing gear enter duty, be the washing operating mode of washing machine.

The below specifically narrates the course of work of washing machine in washing and dehydration condition situation with the present embodiment driving mechanism for washing machine.

When washings is washed, solenoid outage this moment, the closed magnetic circuit that forms between solenoid and clutch gear ring disappears, the clutch gear ring no longer is subject to the effect of electromagnetic repulsive force, therefore under the effect of spring restoring force, the clutch gear ring moves up along annular gear outer-wall, thereby a plurality of teeth groove of being arranged on clutch gear ring lower end connecting portion and the latch of bogie one end are broken away from, and then makes reducing gear enter duty:

as shown in figure 24, when bogie (is the wash shaft axis 50 shown in Figure 24 along counter clockwise direction shown in Figure 24 around the bogie axis, for convenience, below all this axis is referred to as the wash shaft axis) when rotating, drive and be rotated around the wash shaft axis with the speed identical with it in the counterclockwise direction with it with its eccentric bushing that is connected 4, and the spur gear that rotarily drives of eccentric bushing carries out eccentric revolution around the wash shaft axis, when spur gear in the revolution process, its external tooth is meshed and produces mutual active force with the internal tooth of ring gear, thereby make spur gear carry out rotation around spur gear axis 40, and the opposite direction of the direction of spur gear rotation and eccentric bushing rotation, as shown in Figure 24, this moment, the direction of rotation of spur gear was clockwise, and its rotating speed is lower than the rotating speed of bogie.

In the engagement of spur gear and ring gear and in producing the process of rotation, ring gear is rotated under its effect, because the internal tooth of ring gear and the outer between cog of spur gear exist tooth poor, therefore ring gear carries out low speed rotation, counter clockwise direction as shown in Figure 24 along the direction opposite with the spur gear direction of rotation.And be accompanied by the spur gear rotation, also have the slide block structure in reducing gear.when spur gear with lower than the bogie rotating speed when the spur gear axis carries out clockwise rotation, spur gear by establish with its on a pair of gear groove 62 transmission of power is placed in a pair of lower convex platform 852 in a pair of gear groove to slip, thereby make crosshead shoe along with spur gear carries out clockwise rotation, and then drive is carried out clockwise rotation by the positioning sliding block that a pair of convex platform on a pair of groove 863 and crosshead shoe is slidably connected, because center and the wash shaft of positioning sliding block is connected, thereby drive wash shaft and carry out clockwise rotation with it when positioning sliding block turns clockwise, as shown in arrow the most inboard in Figure 24.

As shown in Figure 24, in the washing operating mode, when the bogie High Rotation Speed, reducing gear by the present embodiment, can make the dehydration axle sleeve that is connected with ring gear and the impeller that is connected with wash shaft obtain rightabout low-speed motion lower than the bogie rotating speed, thereby solved a difficult problem that needs in the prior art dehydration axle sleeve is fixed and need to consume mass energy when washing.

when washings is dewatered, solenoid energising in arrangement of clutch at this moment, the magnetic conduction iron hoop 912 of solenoid and clutch gear ring arranged outside interacts and can form the magnetic circuit of a closure, this moment the clutch gear ring under the effect of electromagnetic repulsive force along annular gear outer-wall down sliding (in as Fig. 1 downward direction), and the clutch gear ring will be arranged on the spring-compressed in ring gear in sliding process, and the latch engagement connection that makes a plurality of teeth groove of being arranged on clutch gear ring lower end connecting portion and bogie one end together, thereby make clutch gear ring and bogie connect as one, and then dehydration axle sleeve and bogie are connected as one, and then reducing gear is no longer worked on, but become as a whole and the common High Rotation Speed of motor, realization is dewatered to washings.

Natch, change by the associated components to reducing gear, as its jockey, can obtain the direction of rotation wash shaft identical with bogie, the axle sleeve that dewaters is opposite with the direction of rotation of bogie.

The present embodiment is by being placed in reducing gear internal rotor inside, thereby effectively utilized the inner space of internal rotor, reduced the volume of washing machine, be beneficial to the miniaturization production of washing machine, and, in the present embodiment, adopt slide block structure that spur gear is connected with wash shaft, thereby the bias around the wash shaft axis of spur gear is exported the output that is converted into the wash shaft axis coaxle, avoid reducing gear to produce in the course of the work unnecessary vibration.

Embodiment 2 adopts the structural representation of the driving mechanism for washing machine of terminal pad structure for the present invention as shown in Fig. 7,8.

As shown in Figure 7, the motor of the present embodiment is also inner rotor motor.Wherein, be mounted with the internal rotor with cavity in housing unit, and be mounted with reducing gear in the cavity of internal rotor, this reducing gear comprises eccentric bushing 4, spur gear 6, ring gear 7 and jockey 8, what in the present embodiment, jockey adopted is the terminal pad structure.

In the present embodiment, eccentric bushing in inner rotor motor, housing unit, arrangement of clutch and reducing gear, ring gear are all identical with embodiment 1, no longer repeat at this, the below only describes with the structure of the spur gear that is connected with jockey accordingly to jockey.

As shown in figure 11, the spur gear 6 in the present embodiment comprise steel ring 63 and be positioned at the steel ring outside and with the external tooth 60 of its integrated injection molding, and be useful at the circumference uniform distribution of steel ring the connecting shaft hole 61 of settling a plurality of connecting axles 83.Wherein, the first body in steel ring and eccentric bushing is rotationally connected, and concrete connected mode is identical with embodiment 1, no longer repeats at this.

Terminal pad structure in the present embodiment comprises terminal pad and drives with the terminal pad sliding-contact and by frictional force a plurality of connecting axles that terminal pad rotates.Concrete, as shown in Fig. 8,9,10, terminal pad has the terminal pad body 81 that is plate-like, its center is passed wash shaft and is connected with wash shaft, for strengthen with wash shaft between be connected, can set firmly a cylinder 84 at middle part, the upper end of terminal pad body, profile of tooth and wash shaft by the cylinder inner wall setting are connected.During fabrication, terminal pad body and cylinder are one-body molded, perhaps adopt the mode of welding to connect and are integrated.Even circumferential at the terminal pad body is distributed with a plurality of through holes 82, and a plurality of connecting axle is placed in respectively in each through hole and with its sliding-contact.Concrete, an end of each connecting axle is placed in a through hole of terminal pad body, and slides along the inwall of through hole, and the other end fixed in position of each connecting axle is in a connecting shaft hole of spur gear.In the present embodiment, the through hole on the terminal pad body and the quantity of connecting axle are six, and the internal diameter of through hole is greater than the external diameter of connecting axle.When mounted, first the described other end of six connecting axles is distinguished fixed in position in six connecting shaft holes of spur gear, an end with six connecting axles is placed in respectively in six through holes of terminal pad body again, the outer surface of guaranteeing simultaneously six connecting axles respectively and the inwall of six through holes corresponding with its position tangent.

Reducing gear in the present embodiment is to transmit by the rotary power of following motion with internal rotor.

When the solenoid in arrangement of clutch cuts off the power supply, washing machine enters the washing state: at this moment, the closed magnetic circuit that forms between solenoid and clutch gear ring disappears, the clutch gear ring no longer is subject to the effect of electromagnetic repulsive force, therefore under the effect of spring restoring force, the clutch gear ring moves up along annular gear outer-wall, thereby a plurality of teeth groove of being arranged on clutch gear ring lower end connecting portion and the latch of bogie one end are broken away from, and then makes and enter following duty in reducing gear:

as shown in figure 24, when bogie (is the wash shaft axis 50 shown in Figure 24 along counter clockwise direction shown in Figure 24 around the bogie axis, for convenience, below all this axis is referred to as the wash shaft axis) when rotating, drive and be rotated around the wash shaft axis with the speed identical with it in the counterclockwise direction with it with its eccentric bushing that is connected 4, and the spur gear that rotarily drives of eccentric bushing carries out eccentric revolution around the wash shaft axis, when spur gear in the revolution process, its external tooth is meshed and produces mutual active force with the internal tooth of ring gear, thereby make spur gear carry out rotation around spur gear axis 40, and the opposite direction of the direction of spur gear rotation and eccentric bushing rotation, as shown in Figure 24, this moment, the direction of rotation of spur gear was clockwise, and its rotating speed is lower than the rotating speed of bogie.

In the engagement of spur gear and ring gear and in producing the process of rotation, ring gear is rotated under its effect, because the internal tooth of ring gear and the outer between cog of spur gear exist tooth poor, therefore ring gear carries out low speed rotation, counter clockwise direction as shown in Figure 24 along the direction opposite with the spur gear direction of rotation.And be accompanied by the spur gear rotation, also has the terminal pad structure in reducing gear, its rotation along with spur gear is rotated accordingly, and drive wash shaft carry out synchronized with spur gear, with the rotation of direction of rotation, and, make spur gear around the bias output that the rotation of wash shaft eccentric axis produces, be converted into along the output of wash shaft axis direction.

concrete, spur gear is in the process of eccentric rotary, be packed in six connecting shaft holes of spur gear six connecting axles also with its synchronous rotary, be against on the inwall of six through holes of terminal pad body due to the other end of six connecting axles and move in a circle on wall within it, therefore six connecting axles jointly promote the terminal pad body and make the terminal pad body along with the rotation of spur gear synchronous rotary, and because cylinder and the wash shaft of terminal pad body upper end is connected, therefore when the terminal pad body rotates, can drive wash shaft synchronous rotary thereupon, thereby the output that departs from the wash shaft axis direction that has produced when having realized the spur gear eccentric rotary, be converted into and the output in the same way of wash shaft axis.

when the solenoid in arrangement of clutch is switched on, washing machine enters dewatering state: the magnetic conduction iron hoop 912 of solenoid and clutch gear ring arranged outside interacts and can form the magnetic circuit of a closure at this moment, this moment the clutch gear ring under the effect of electromagnetic repulsive force along annular gear outer-wall down sliding (in as Fig. 1 downward direction), and the clutch gear ring will be arranged on the spring-compressed in ring gear in sliding process, and the latch engagement connection that makes a plurality of teeth groove of being arranged on clutch gear ring lower end connecting portion and bogie one end together, thereby make clutch gear ring and bogie connect as one, and then dehydration axle sleeve and bogie are connected as one, thereby make clutch gear ring and bogie connect as one, and then reducing gear is no longer worked on, but become as a whole and the common High Rotation Speed of motor, realization is dewatered to washings.

Other parts that do not relate in the present embodiment are all identical with structure in embodiment 1, and operation principle is also identical, no longer repeats at this.

Embodiment 3 the present embodiment 3 are as the further preferred embodiment of embodiment 1 and embodiment 2, and in order to improve clean result, the present embodiment provides the washing methods that adopts magnetic damper and uses driving mechanism for washing machine.

The washing methods of the present embodiment is on aforesaid washing methods content basis, also have step: the outside installation of described dehydration axle sleeve is connected with magnetic damper, magnetic damper can produce damping force to the dehydration axle sleeve, make the rotary speed of described dehydration axle sleeve be equal to or less than the rotary speed of described wash shaft, guarantee clean result.

The driving mechanism for washing machine of the present embodiment also comprises on aforesaid driving mechanism for washing machine content basis: the outside installation of described dehydration axle sleeve is connected with magnetic damper, and magnetic damper can produce damping force to the dehydration axle sleeve.

As shown in Figure 14, the motor of the present embodiment is also inner rotor motor.Wherein, be mounted with the internal rotor with cavity in housing unit, and be mounted with reducing gear in the cavity of internal rotor, wherein, comprise eccentric bushing 4, spur gear 6, ring gear 7 and jockey 8.

In the present embodiment, eccentric bushing in inner rotor motor, housing unit and reducing gear, spur gear, ring gear and jockey are all identical with embodiment 2, no longer repeat at this, the below only specifically describes accordingly to (washing machine) driving mechanism that magnetic damper, connected arrangement of clutch and magnetic damper are used.

With reference to figure 14-Figure 18 and Figure 25, described magnetic damper can be hysteresis damper, and described hysteresis damper is connected with rotary part, wherein, comprising: permanent magnet; With the magnetic conductive part of permanent magnet magnetic force coupling, described magnetic conductive part is fixedly connected with rotary part; Described permanent magnet makes described magnetic conductive part be in the remagnetization state rotary part is produced damping force, makes rotary part rotating speed or moment of torsion reduce; Particularly, described permanent magnet comprises permanent magnet body and permanent magnet retainer, and described permanent magnet body is fixedly mounted on the permanent magnet retainer; Described permanent magnet body is some permanent magnetic steels, and described permanent magnetic steel interval respectively is fixedly mounted on the permanent magnet retainer; Described magnetic conductive part is that soft magnetic materials is prepared from.

With reference to figure 14-Figure 18 and Figure 25, when hysteresis damper was applied to driving mechanism, described permanent magnet retainer can be packed on the housing unit of driving mechanism.Simultaneously hysteresis damper can also the while as braking mechanism: described magnetic conductive part optionally is fixedly connected with rotary part, when the rotary part High Rotation Speed, magnetic conductive part is fixedly connected with rotary part, hysteresis damper makes the rotating speed of rotary part or moment of torsion reduce, and realizes the brake function of driving mechanism; Simultaneously driving mechanism by the work of clutch switching device shifter realize magnetic conductive part with rotary part in the switching that is fixedly connected with between state and disengaged position, and then realize that described magnetic conductive part optionally is fixedly connected with rotary part.

As Figure 14-shown in Figure 15, when above-mentioned hysteresis damper 15 is applied to driving mechanism for washing machine as described in Example 2 and obtains driving mechanism for washing machine that magnetic damper uses, described rotary body is the dehydration axle sleeve 20 of washing machine, and the magnetic conductive part of described hysteresis damper optionally is fixedly connected with the dehydration axle sleeve; When the washing operating mode, the rotary speed of wash shaft 5 and dehydration axle sleeve 20 changes along with the variation of wash load, described magnetic conductive part is fixedly connected with the dehydration axle sleeve, hysteresis damper produces damping force to the dehydration axle sleeve, makes the rotary speed of described dehydration axle sleeve be equal to or less than the rotary speed of described wash shaft.

The structure of hysteresis damper 15 and installation are closed and be: hysteresis damper 15 is arranged on the inside of housing unit, described permanent magnet 151 is fixed on mounting disc 14 bottoms, and be positioned at magnetic conductive part 152 peripheries, carry out magnetic coupling between the two to produce the magnetic hysteresis active force, be also referred to as in the present invention damping force, described magnetic conductive part 152 is installed to be connected with the alternative of realization with the dehydration axle sleeve with arrangement of clutch 9 and is fixedly connected with; Realization realizes that by the arrangement of clutch of washing machine magnetic conductive part and dehydrating shaft are enclosed within the switching between the state of being fixedly connected with and disengaged position, realizes that when arrangement of clutch carries out the washing machine change working magnetic conductive part and dehydrating shaft are enclosed within the switching between the state of being fixedly connected with and disengaged position.

More specifically, as Figure 15-Figure 18 and shown in Figure 25, described permanent magnet 151 comprises permanent magnet retainer 151-1 and permanent magnetic steel 151-2, the quantity of described permanent magnet retainer is 4 (diagrams), certainly can also can be chosen as greater than 4, or also direct addition integral piece, be respectively equipped with 2 permanent magnetic steels on each permanent magnet retainer, described permanent magnet retainer is fixed on the bottom of mounting disc 14 by screw 150, for ease of installing, the lateral surface of permanent magnet retainer 151-1 is skewed, and is provided with reinforcement material reducing groove, specifically can be referring to Figure 15; Described magnetic conductive part 152 specifically can be selected steel or ferrous material for soft magnetic materials is prepared from; Consider for the ease of the insulation function between installation and installing component, described magnetic conductive part 152 is by magnetic conductive part body 152-1 and chimeric formation of injection moulding installed part 152-2, magnetic conductive part body 152-1 embeds the injection moulding installed part 152-2 outside, it is chimeric to increase adhesion between the two that concrete embedded structure is mainly teeth groove, specifically can be referring to Figure 17,18; Described magnetic conductive part body and permanent magnetic steel carry out magnetic coupling, and described injection moulding installed part is installed with arrangement of clutch and is connected, and described magnetic conductive part body and the concrete preparation technology of permanent magnetic steel can be chosen in direct injection moulding formation injection moulding installed part on the magnetic conductive part body.

Arrangement of clutch in the present embodiment is similarly electromagnetic clutch device, and it comprises solenoid mechanism and the clutch gear ring 91 that is fixed in housing unit, and solenoid mechanism is placed in the outside of clutch gear ring.

Wherein, solenoid mechanism comprises solenoid 92, coil holder 93 and coil retainer 94.Coil retainer is fixedly mounted in mounting disc 14 in housing unit; coil holder is installed in coil retainer; and the solenoid winding is on coil holder, is positioned at coil retainer, the coil holder periphery also is provided with insulation protective jacket 95, guarantees that solenoid is to the insulation function of coil retainer.Described coil holder 93 is insulating materials with insulation protective jacket 95 and is prepared from, and specifically can adopt resin material; Described injection moulding installed part 152-2 is set in coil retainer 94 outsides with gap fiting mode, for magnetic conductive part 152 is carried out axial limiting, be fixedly installed baffle plate 153 in injection moulding installed part upper end, baffle plate 153 is positioned at coil retainer 94 ends belows, particularly, the outside, injection moulding installed part upper end is provided with step, and baffle plate 153 is fixedly installed on by securing member (as screw) on the step surface 155 of injection moulding installed part, visible Figure 15 of the concrete shape of injection moulding installed part and structure, 17,18.

Wherein, as shown in figure 19, clutch gear ring 91 comprises upper end connecting portion and lower end connecting portion, and the upper end connecting portion can be fixedly connected with for split type with the lower end connecting portion, can be also that integral type is fixedly connected with.The structure of clutch gear ring 91 is except increasing following structure, and therefore all the other structures no longer specifically give unnecessary details with the described structure of embodiment 1:

In order to realize that magnetic conductive part is fixedly connected with the alternative of dehydration axle sleeve, be provided with in the inboard of described injection moulding installed part 152-2 and be provided with a plurality of draw-in grooves spaced apart 154 on the madial wall of lower end, quantity may be selected to be 6-14, draw-in groove 154 is formed by a plurality of double wedges spaced apart equally, the upper end, bottom of the lower end connecting portion of described clutch gear ring 91 is provided with the upper latch 914 that matches with draw-in groove, during the washing operating mode, the upper latch of clutch gear ring carries out teeth groove with draw-in groove and coordinates, and realizes magnetic conductive part and dehydration being fixedly connected with of axle sleeve; During dehydration condition, the upper latch of clutch gear ring and draw-in groove break away from.

In order to realize that the rotary speed of wash shaft is detected in real time, the present embodiment also is provided with velocity measurement mechanisms, specifically comprise the Hall subassembly 16 that is fixed on the coil retainer upper end, and the magnetic ring component 17 that closely is coupled with Hall subassembly, described magnetic ring component comprises the magnet ring body, and it is fixedly installed on described wash shaft by injection moulding.

Simultaneously, in order to ensure the water-proof function of reducing gear, the present embodiment also arranges sealing ring 18 between ring gear and bogie; In order to be beneficial to heat radiation and material reducing, if be provided with individual louvre spaced apart 110 on described housing 11; The noise that produces in the course of work in order to reduce spur gear, and improve service life, the present embodiment is socketed roll sleeve 831 on the connecting axle 83 of jockey.

Natch, magnetic damper of the present invention can also for electromagnetic damper (not shown), comprise: electromagnetic coil assembly; With the magnetic conductive part of electromagnetic coil assembly magnetic couple, be fixedly connected with described magnetic conductive part and dehydration axle sleeve rotatability; During operating mode, described magnetic conductive part is fixedly connected with the dehydration axle sleeve in washing, and electromagnetic damper is to dehydration axle sleeve generation damping force, makes the rotary speed of described dehydration axle sleeve be equal to or less than the rotary speed of described wash shaft.Concrete electromagnetic coil assembly and the concrete structure of magnetic conductive part and installation relation can respectively referring to electromagnetic coil assembly structure and the described magnetic conductive part structure of hysteresis damper of arrangement of clutch in the present embodiment, be described in this no longer concrete expansion.

The below specifically narrates the course of work of driving mechanism for washing machine in washing and dehydration condition situation with the present embodiment.

when washings is washed, solenoid outage this moment, the closed magnetic circuit that forms between solenoid and clutch gear ring disappears, the clutch gear ring no longer is subject to the effect of electromagnetic repulsive force, therefore under the effect of spring restoring force, the clutch gear ring moves up along annular gear outer-wall, thereby a plurality of teeth groove of being arranged on clutch gear ring lower end connecting portion and the latch of bogie one end are broken away from, and a plurality of upper latch of clutch gear ring lower end connecting portion engages with the draw-in groove of the injection moulding installed part of magnetic conductive part, and then make reducing gear enter duty, the rotary speed of described wash shaft and described dehydration axle sleeve changes along with the variation of wash load, and the rotary speed of dehydration axle sleeve is less than the rotary speed of described wash shaft, all the other detailed processes are with embodiment 1 and embodiment 2,

when washings is dewatered, solenoid energising in arrangement of clutch at this moment, the magnetic conduction iron hoop of solenoid and clutch gear ring arranged outside interacts and can form the magnetic circuit of a closure, this moment the clutch gear ring under the effect of electromagnetic repulsive force along annular gear outer-wall down sliding (in as Figure 14 downward direction), and the clutch gear ring will be arranged on the spring-compressed in ring gear in sliding process, and the draw-in groove of the injection moulding installed part of a plurality of upper latch that is arranged on clutch gear ring lower end connecting portion and magnetic conductive part is broken away from, and a plurality of teeth groove of clutch gear ring lower end connecting portion and the latch engagement connection of bogie one end are together, thereby make clutch gear ring and bogie connect as one, and then reducing gear is no longer worked on, but become as a whole and the common High Rotation Speed of motor, realization is dewatered to washings.

The described magnetic damper of the present embodiment can also possess brake function: when completing dehydration condition, the wash shaft of described washing machine and dehydration axle sleeve are in common High Rotation Speed state, described hysteresis damper is fixedly connected with again with the dehydration axle sleeve, hysteresis damper makes the rotating speed of dehydration axle sleeve or moment of torsion reduce, and realizes the brake function of washing machine.

Other parts that do not relate in the present embodiment are all identical with structure in embodiment 2, and operation principle is also identical, no longer repeats at this.

Embodiment 4 is in driving mechanism for washing machine shown in Figure 26, power part of the present invention is internal rotor 3, input block is arranged on internal rotor 3, and described input block comprises the input gear axle 51 that is arranged on position, described bogie disalignment, and connects the input gear that comprises the first input gear 52 and the second input gear 54 of described input gear axle; The washing output block is the output gear 55 that the second input gear 54 with described input gear is connected with a joggle; The dehydration output block is the middle driven wheel 53 that is positioned at outside bogie and is connected with a joggle with the first input gear 52 of input gear; Other parts that do not relate in the present embodiment can referring to embodiment 1 or embodiment 2 or embodiment 3, no longer repeat at this.

Embodiment 5 is 3 described contents in conjunction with the embodiments, the driving mechanism for washing machine that the present embodiment is used the described magnetic damper of embodiment 3 is in order to realize a kind of laundering process, described washing machine comprises respectively the wash shaft and the dehydration axle sleeve that are connected with the execution unit that be connected with washing, have input block, the output block and wash the reducing gear of output block of dewatering, and described input block is fixedly connected with the power part that rotational kinetic energy is provided; Described dehydration output block is fixedly connected with the dehydration axle sleeve; Described washing output block one end is connected with wash shaft, and the other end is connected with described input block; Described dehydration output block is connected with a joggle with the washing output block, wherein: comprise the following steps: described washing machine comprises with the dehydration axle sleeve installs the magnetic damper that is connected, magnetic damper is installed with the dehydration axle sleeve and is connected, and magnetic damper can produce damping force to the dehydration axle sleeve; When the washing operating mode, the big or small adjusting that realizes the rotary speed of dehydration axle sleeve of damping force that produces by regulating described magnetic damper can and then realize the washing output of different modes; Described regulating step is:

With magnetic damper be arranged on minimum damping force, near undamped state, make the rotary speed of dehydration axle sleeve and wash shaft change along with the variation of wash load, can realize two even power washing outputs; Magnetic damper is arranged on general damping power, is near the state between undamped and large damping, make the rotary speed of dehydration axle sleeve and wash shaft change along with the variation of wash load, and the rotary speed of dehydration axle sleeve is equal to or less than the rotary speed of wash shaft, can realize the high two even power washing output of cleaning ratio; Magnetic damper is arranged on maximum damping force, approaches the state that the dehydration axle sleeve is fixed, make the dehydration axle sleeve maintain static, wash shaft is rotated with fixed speed, can realize single-power washing output.

Described with embodiment 3, but described magnetic damper sample can be hysteresis damper or electromagnetic damper, concrete structure is with embodiment 3, no longer specifically give unnecessary details, the present embodiment is by the big or small adjusting that realizes the rotary speed of dehydration axle sleeve of the damping force of regulating described hysteresis damper or electromagnetic damper.When magnetic damper is chosen as hysteresis damper, the adjusting setting of the magnetic hysteresis active force realization by increasing or reduce permanent magnet and magnetic conductive part to the damping force size of described magnetic damper; When magnetic damper is chosen as electromagnetic damper, according to the electricity parameters of controlling solenoid, realize adjusting setting to the damping force size of electromagnetic damper as the size of energising voltage or electrical current;

On the present embodiment foregoing basis, can with the related description of the embodiment of the present invention 3, also launch no longer in detail description at this for all the other washings and the dehydration condition running of the described driving mechanism for washing machine of the present embodiment; Other parts that do not relate in the present embodiment simultaneously are all identical with structure in embodiment 3 or embodiment 4, and operation principle is also identical, no longer repeats at this.

Except the driving mechanism for washing machine described in above-mentioned 5 embodiment, the present invention also provides a kind of washing machine, it comprises any driving mechanism for washing machine in embodiment 1 or embodiment 5, adopt the washing machine of any driving mechanism in above-mentioned 5 embodiment, its compact conformation, volume is little, is convenient to the miniaturization production of product.

Claims (10)

1. laundering process, described washing machine comprises respectively the wash shaft and the dehydration axle sleeve that are connected with the execution unit that be connected with washing, have input block, the output block and wash the reducing gear of output block of dewatering, and described input block is fixedly connected with the power part that rotational kinetic energy is provided; Described dehydration output block is fixedly connected with the dehydration axle sleeve; Described washing output block one end is connected with wash shaft, and the other end is connected with described input block; Described dehydration output block is connected with a joggle with the washing output block, it is characterized in that: comprise the following steps:

Described washing machine comprises with the dehydration axle sleeve installs the magnetic damper that is connected, and magnetic damper is installed with the dehydration axle sleeve and is connected, and magnetic damper can produce damping force to the dehydration axle sleeve;

When the washing operating mode, the big or small adjusting that realizes the rotary speed of dehydration axle sleeve of damping force that produces by regulating described magnetic damper can and then realize the washing output of different modes.

2. laundering process as claimed in claim 1, it is characterized in that: described regulating step is:

With magnetic damper be arranged on minimum damping force, near undamped state, make the rotary speed of dehydration axle sleeve and wash shaft change along with the variation of wash load, can realize two even power washing outputs;

Magnetic damper is arranged on general damping power, is near the state between undamped and large damping, make the rotary speed of dehydration axle sleeve and wash shaft change along with the variation of wash load, and the rotary speed of dehydration axle sleeve is equal to or less than the rotary speed of wash shaft, can realize the high two even power washing output of cleaning ratio;

Magnetic damper is arranged on maximum damping force, approaches the state that the dehydration axle sleeve is fixed, make the dehydration axle sleeve maintain static, wash shaft is rotated with fixed speed, can realize single-power washing output.

3. laundering process as claimed in claim 1 or 2, it is characterized in that: described magnetic damper is hysteresis damper, comprising:

Permanent magnet;

With the magnetic conductive part of permanent magnet magnetic force coupling, described permanent magnet makes described magnetic conductive part be in the remagnetization state;

Described magnetic conductive part optionally is fixedly connected with the dehydration axle sleeve;

When the washing operating mode, described magnetic conductive part is fixedly connected with the dehydration axle sleeve, and hysteresis damper produces damping force to the dehydration axle sleeve, and the damping force size of the described hysteresis damper of adjusting realizes the adjusting to the rotary speed of dehydration axle sleeve.

4. laundering process as claimed in claim 3 is characterized in that: the adjusting setting of the magnetic hysteresis active force realization by increasing or reduce permanent magnet and magnetic conductive part to the damping force size of described magnetic damper.

5. laundering process as claimed in claim 1 or 2, it is characterized in that: described magnetic damper is electromagnetic damper, comprising:

Electromagnetic coil assembly;

With the magnetic conductive part of electromagnetic coil assembly magnetic couple, described magnetic conductive part optionally is fixedly connected with the dehydration axle sleeve;

When the washing operating mode, described magnetic conductive part is fixedly connected with the dehydration axle sleeve, and electromagnetic damper produces damping force to the dehydration axle sleeve, and the damping force size of the described electromagnetic damper of adjusting realizes the adjusting to the rotary speed of dehydration axle sleeve.

6. laundering process as claimed in claim 5, is characterized in that: according to the adjusting setting of the electricity parameters size realization of controlling solenoid to the damping force size of electromagnetic damper.

7. laundering process as claimed in claim 6 is characterized in that: described electricity parameters is energising voltage or electrical current.

8. laundering process as claimed in claim 1 or 2, it is characterized in that: when completing dehydration condition, the wash shaft of described washing machine and dehydration axle sleeve are in common High Rotation Speed state, described magnetic damper is fixedly connected with the dehydration axle sleeve, magnetic damper can produce damping force to the dehydration axle sleeve, realizes the brake function of washing machine.

9. as claim 3 or 4 or 5 or 6 or 7 or 8 described laundering processs, it is characterized in that: realize that by the arrangement of clutch of washing machine magnetic conductive part and dehydrating shaft are enclosed within the switching between the state of being fixedly connected with and disengaged position, realize that namely described magnetic conductive part optionally is fixedly connected with the dehydration axle sleeve, realizes that when arrangement of clutch carries out the washing machine change working magnetic conductive part and dehydrating shaft are enclosed within the switching between the state of being fixedly connected with and disengaged position.

10. laundering process as claimed in claim 1 or 2 is characterized in that:

Described power part is rotor or belt pulley, has respectively bogie and is located at the interior cavity of described bogie;

The input block of described reducing gear is mounted in described cavity and connects described bogie and around the eccentric bushing of described wash shaft rotation;

Described washing output block comprises: be set in the spur gear that described eccentric bushing is outside and be rotationally connected with it, be used for along with the rotation of eccentric bushing around described eccentric bushing rotating shaft revolution; The jockey that described spur gear is connected described wash shaft or dehydration axle sleeve;

Described dehydration output block is the ring gear that connects described dehydration axle sleeve or wash shaft, settles described spur gear in it, makes described spur gear produce rotation with the internal tooth engagement of described ring gear during described revolution, and then makes described ring gear produce rotation.

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