CN103103066B - Combined type solid fermenting device - Google Patents

Combined type solid fermenting device Download PDF

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CN103103066B
CN103103066B CN201310040503.7A CN201310040503A CN103103066B CN 103103066 B CN103103066 B CN 103103066B CN 201310040503 A CN201310040503 A CN 201310040503A CN 103103066 B CN103103066 B CN 103103066B
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solid fermentation
top cover
drawer
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built
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CN103103066A (en
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孙祯芳
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Henan Lin Mu Agricultural Technology Co ltd
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Abstract

The invention relates to a solid fermenting device. The combined type solid fermenting device consists of a top cover, a plurality of solid fermenting drawers and a base which are laminated with each other, wherein an air outlet and a circulating liquid hole are arranged on the top cover; a plurality of lifting rings are arranged at the outer side of the top cover and the solid fermenting drawers; a plurality of interlayer uniform mass changers are fixed at the inner side of the solid fermenting drawers; a circulating pump station is arranged between the base and the top cover; the combined type solid fermenting device is communicated with an air compressor, a feeding material storage tank and a carbon dioxide collecting and processing device; a plurality of detection through holes for detecting and monitoring devices such as temperature measurement and pH (potential of hydrogen) value detection are also arranged at the outer side of the solid fermenting device; and the cross section of the combined type solid fermenting device is optional polygons such as square or round. With the adoption of the combined type solid fermenting device, the essence of the traditional solid fermentation is inherited, the manpower controlled mass transfer, liquid transfer and air transfer are achieved, and a basis is provided for achieving fed-batch fermentation of solid fermentation; and in addition, the space usage rate is increased, the occupied area of floor is reduced, and the emission load of carbon dioxide is greatly reduced.

Description

Built-up type solid fermentation unit
Technical field
The present invention relates to solid fermentation device, be specifically related to a kind of built-up type solid fermentation unit.
Background technology
At present for liquor fermentation, vinegar fermentation, microorganism culturing, the functions of the equipments of the solid fermentations such as spawn culture are single, structure falls behind, what especially at Chinese traditional liquor fermentation industry, use in a large number is the painting mud of masonry structure or the fermentation pit that is not coated with mud and ceramic ground cylinder, be difficult to and valve, pipeline is connected, Chi Ding is used sealing clay top, ground cylinder binds with cover plate, the carbon dioxide Collection and use that fermentation cannot be produced, let alone to be melt in environment, its quantity is big can be compared with the ferment tonnage of white wine of China, the highly purified CO_2 Resource that wine brewing produces wastes and causes the deterioration of environment.
Traditional liquor fermentation pit cannot carry out good mass-and heat-transfer, therefore during the broiling summer, wine unstrained spirits cannot be lowered the temperature, forcing Liquor-making Enterprises & to be produced stops production, off-time is according to the difference of each Climate, generally, between 2~3 months, have a strong impact on production intensity and the turnout of Liquor-making Enterprises &, caused the waste of a large amount of manpower.
Because wine unstrained spirits in traditional liquor fermentation pit is to add appropriate water and song combines with rice husk and raw material, pond, cellar for storing things itself does not possess good liquid mass transfer and gas mass transfer condition, therefore caused a series of factor that is unfavorable for liquor fermentation, as in order not make heat of fermentation too high, the reduction starch concentration of can only take is sacrifice, and reduction starch concentration causes the reduction of white wine output, the reduction of white wine output makes again white wine production cost too high, and then cause white wine selling at exorbitant prices, in order to make to allow the rising of ordinary consumer consumption, have to mix different substances together edible ethanol, human consumer is reduced the degree of belief of white wine, its reason is that traditional liquor fermentation pit is to lag far behind social demand eventually.
Traditional Luzhou-flavor liquor fermentation mud sump, with wine unstrained spirits contact mud ground bottom person, store fragrant preferably, and mud ground bottom area is limited, is also to restrict one of key factor that high-quality high quality liquor yields poorly.
Chinese traditional liquor fermentation pit be all by ground face down dig pit build, floor space is large, space availability ratio is low, tie up soil with Grain Production in China, from China's actual conditions, do not pass by, and Liquor-making Enterprises & quantity is huge, almost each county, the whole nation has, and it is a no small numeral that floor space is added up.
The great advantage of China's traditional zymotic white wine is to have 1,100 to be subject to the wide consumer favorite traditional flavor of China always, this is also the basic reason why modern liquid fermenting can not replace conventional solid fermentation, and the equipment object that the present invention will provide is exactly the problem that solves above-mentioned existence.
Summary of the invention
The object of the invention is to solve the technical problem of above-mentioned existence, a kind of all drawbacks that can overcome traditional zymotic Jiao Chi are provided, possess the built-up type solid fermentation unit of the wine aroma flavor of fine tradition.
For achieving the above object, the technical scheme of taking is:
A kind of built-up type solid fermentation unit, by top cover, a plurality of solid fermentation drawers and base are superimposed with each other and form, described top cover is provided with production well and circulation fluid hole, the outside of top cover and solid fermentation drawer is provided with suspension ring, solid fermentation drawer inner side is fixed with the even tampering device of interlayer, the even tampering device of described interlayer comprises triangular waveform plate and connects the diversion trench of triangular waveform plate upside triangle groove, diversion trench bottom offers pod apertures corresponding to triangular waveform plate upside triangle groove location, triangular waveform plate upper, lower triangled tip end has ventilating pit and liquid flow hole, the even tampering device upside of interlayer is provided with material containing net, described base one side is connected with the water-in of a water circulating pump station, the circulation fluid hole that the water outlet of water circulating pump station is provided with top cover is connected by circulation fluid pipe.
The even tampering device of interlayer that described solid fermentation drawer inner side is provided with also includes and carries bacterium platform, the described bacterium platform that carries is fixed in triangular waveform plate upside triangle groove, carry year bacterium groove of bacterium platform for carrying bacterium plate or mating with triangular waveform plate groove, the described bacterium groove top side of carrying has air channel along corresponding ventilating pit place.
Described solid fermentation drawer is superimposed with each other and is formed by mass transfer drawer and material containing drawer, and the even tampering device of described interlayer is fixed in mass transfer drawer, is fixed with material containing net and stiffening web in material containing drawer.
On described circulation fluid pipe, be communicated with stream and add thing hold-up vessel and heat exchanger, air outlet on top cover is communicated with carbon dioxide collection treatment unit, top cover inner side is provided with shower nozzle and the even tampering device of interlayer, described base inner side is provided with bushing, base bottom is provided with universal wheel, chassis side is provided with air input hole, air input hole is communicated with the air outlet of air compressor, the inlet mouth of air compressor is communicated with atmosphere or is communicated with carbon dioxide collection treatment unit, described water circulating pump station, stream adds thing hold-up vessel, on the connecting pipe of carbon dioxide collection treatment unit and air compressor, be equipped with valve, in the fermentation starting stage, need certain temperature several solid fermentation devices can be placed in together and be incubated closely, when the heat that distributes in fermenting process is too much, solid fermentation device can be separated from each other and lower the temperature, also can lower the temperature by heat exchanger.
The quantity of described diversion trench is 3 ~ 5.
The cross section of described solid fermentation device be in the regular polygons such as rectangle any or circular.
The superimposed position of the top cover of described solid fermentation device, solid fermentation drawer and base is provided with caulking gum, the outside of solid fermentation device is provided with the groove and the detection through hole that is connected the detection monitoring devices such as thermometric, pH value with suspension ring coupling, guarantee the stopping property of whole solid fermentation device, can also realize scientific production by solid fermentation device being carried out to monitoring in real time.
The material of the top cover of described solid fermentation device, solid fermentation drawer and base is carbon steel, surfaces externally and internally at top cover, solid fermentation drawer and base is provided with the corrosion resistant material coating layers such as stainless steel plate, galvanized sheet or enamel, not only can greatly reduce production costs, and can meet its erosion resistance.
Adopt technique scheme, obtained beneficial effect is:
1, built-up type solid fermentation unit of the present invention, of many uses, and the white wine that can be widely used in anaerobism is produced fermentation, and aerobic vinegar is produced cultivation and the edible mushrooms of the microorganism in fermentation, drug manufacture and cultivated.
2, the present invention is by adopting built-up type iterative structure, be conducive to whole spatial arrangement, increase substantially fermenting space utilization ratio, reduce floor space, the even tampering device of interlayer being provided with by solid fermentation drawer inner side, realize solid fermentation energy manual control mass transfer, pass liquid, pass the object of gas, between top cover and base, be provided with water circulating pump station, guarantee effective mass transfer, pass liquid, pass gas.
3, top cover of the present invention, solid fermentation drawer and base are selected carbon steel and corrosion resistant material, the fermentation pit that not only replaces traditional masonry structure, guarantee effective connection of the auxiliary equipments such as pipeline, valve, instrument, pump, form a set of airtight, multiple functional fermenting container, and greatly reduce manufacturing cost.
4, the present invention has opened up solid fermentation and has realized the object that stream adds fermentation, for further realizing automatization serialization solid fermentation, lays a good foundation, and avoids the solid fermentation kind of living contaminants for strict demand, and safe equipment guarantee is provided.
5, the present invention has not only realized the function of effective control solid fermentation, and inherited the essence of conventional solid fermentation, traditional flavor have been guaranteed, and on the basis guaranteeing in traditional flavor, realized the increase of output, the saving of raw material, the raising of soil transformation efficiency, the collection and treatment of carbonic acid gas, technique scientific, be easy to the objects such as monitoring.
6, the present invention can effectively solve the restriction that traditional zymotic is subject to season, conventional solid fermentation needs the underproduction season at summer high temperature, even stop production, and the aerobic fermentation of the control of air themperature and the control of solid fermentation device surrounding temperature input during by the heat exchanger on circulation fluid pipe, to(for) the present invention guarantee not stop production throughout the year and the advantage of stable yield.
Accompanying drawing explanation
Fig. 1 is structural representation of the present invention.
Fig. 2 is the sectional structure schematic diagram of Fig. 1.
Fig. 3 is the sectional structure schematic diagram of top cover.
Fig. 4 is one of sectional structure schematic diagram of solid fermentation drawer.
Fig. 5 is the sectional structure schematic diagram of base.
Fig. 6 is the structural representation of bushing.
Fig. 7 is one of structural representation of the even tampering device of interlayer.
Fig. 8 is the plan structure schematic diagram of Fig. 7.
Fig. 9 is the structural representation of looking up of Fig. 7.
Figure 10 is the left TV structure schematic diagram of Fig. 7.
Figure 11 is that A-A is to structural representation.
Figure 12 is that B-B is to structural representation.
Figure 13 is suspension ring and recessinterengaging means schematic diagram.
Figure 14 be the even tampering device of interlayer structural representation two.
Figure 15 is the plan structure schematic diagram of Figure 14.
Figure 16 be the even tampering device of interlayer structural representation three.
Figure 17 is the structural representation of material containing groove.
Two of the sectional structure schematic diagram of Figure 18 solid fermentation drawer.
Figure 19 is the sectional structure schematic diagram of mass transfer drawer.
Figure 20 is the structural representation of material containing drawer.
Figure 21 is that C-C is to structural representation.
Figure 22 is that cross section is the structural representation of the solid fermentation device of rectangle.
Figure 23 is that cross section is the structural representation of circular solid fermentation device.
Figure 24 is that cross section is the structural representation of orthohexagonal solid fermentation device.
Embodiment
Referring to Fig. 1~Figure 24, in figure, 1 is top cover, 2 is solid fermentation drawer, 3 is base, 4 is production well, 5 is circulation fluid hole, 6 is suspension ring, 7 is the even tampering device of interlayer, 8 is triangular waveform plate, 9 for carrying bacterium plate, 10 is diversion trench, 11 is pod apertures, 12 is ventilating pit, 13 is liquid flow hole, 14 is water circulating pump station, 15 is circulation fluid pipe, 16 is valve, 17 add thing hold-up vessel for stream, 18 is carbon dioxide collection treatment unit, 19 is shower nozzle, 20 is bushing, 21 is universal wheel, 22 is air input hole, 23 is air compressor, 24 for detecting through hole, 25 is proofing unit, 26 is heat exchanger, 27 is material containing groove, 28 is groove, 29 is air channel, 30 is mass transfer drawer, 31 is material containing drawer, 32 is stiffening web, 33 is material containing net, 34 is gas pipe line.
Below in conjunction with accompanying drawing, the specific embodiment of the present invention is elaborated.
Embodiment mono-: referring to Fig. 1~Figure 13, built-up type solid fermentation unit of the present invention, by top cover 1, four solid fermentation drawers 2 and base 3 are superimposed with each other and form, on top cover 1, be provided with production well 4 and circulation fluid hole 5, production well 4 is communicated with carbon dioxide collection treatment unit 18 by gas pipe line 34, top cover 1 inner side is provided with shower nozzle 19 and the even tampering device 7 of interlayer, described shower nozzle 19 is communicated with circulation fluid hole 5, separately be provided with water circulating pump station 14, the water-in of water circulating pump station 14 is connected with base 3 sides, the water outlet of water circulating pump station 14 is communicated with by circulation fluid pipe 15 with circulation fluid hole 5, also being provided with stream adds thing hold-up vessel 17 and is connected with circulation fluid pipe 15, at circulation fluid pipe 15, be communicated with heat exchanger 26, facilitate during the fermentation and control temperature, the outside of top cover 1 and solid fermentation drawer 2 is evenly provided with several with fluted 28 suspension ring 6, be used for lifting by crane top cover 1 and solid fermentation drawer 2, during the fermentation, suspension ring 6 are placed in groove 28, facilitating a plurality of built-up type solid fermentation units to abut against together places.Described solid fermentation drawer 2 inner sides are fixed with the even tampering device 7 of interlayer, the even tampering device 7 of interlayer comprises triangular waveform plate 8 and connects the diversion trench 10 of triangular waveform plate 8 upside triangle grooves, in diversion trench 10 bottoms, corresponding to triangular waveform plate 8 upside triangle groove location, offer pod apertures 11, triangular waveform plate 8 upper, lower triangled tip end offers respectively ventilating pit 12 and liquid flow hole 13, at even tampering device 7 upsides of interlayer, be provided with material containing net 33, in the inner side of base 3, be fixed with tilted-putted bushing 20, at base 3 downsides, be provided with universal wheel 21, when being also provided with for aerobic fermentation, the side of base 3 passes into the air input hole 22 of air, by gas pipe line 34, be communicated with the air outlet of air compressor 23, the inlet mouth of air compressor 23 is communicated with atmosphere or is communicated with carbon dioxide collection treatment unit 18 by gas pipe line 34, described water circulating pump station 14, stream adds thing hold-up vessel 17, on the connecting pipe of carbon dioxide collection treatment unit 18 and air compressor 23, be equipped with valve 16, in the detection through hole 24 of the side of built-up type solid fermentation unit, be provided with proofing unit 25 so that scientific monitoring and management, described top cover, solid fermentation drawer and base are selected carbon steel, outside surface is provided with stainless steel plate within it, galvanized sheet, the corrosion resistant material coating layers such as enamel, the fermentation pit that not only replaces traditional masonry structure, guarantee pipeline, valve, instrument, effective connection of the auxiliary equipments such as pump, form a set of airtight, multiple functional fermenting container, and greatly reduce manufacturing cost.
The present embodiment built-up type solid fermentation unit, be applicable to Shanxi Fenjiu, Guilin three-flower wine, the scent type wine fermentations such as Baofeng, Henan wine, when fermentation, wine unstrained spirits is placed on material containing net 33, at the fermentation initial stage, need certain temperature, therefore a plurality of solid fermentation devices can be fitted tightly together and are incubated, after fermentation for some time, owing to distributing a large amount of heats in fermenting process, solid fermentation device separation can be lowered the temperature, by water circulating pump station 14, the water that flows to base 3 in wine unstrained spirits is delivered to top cover 1 inside simultaneously, guarantee whole liquid-flow mass transfer, the heat exchanger 26 being also provided with on circulation fluid pipe 15 can be lowered the temperature to the water in circulation fluid pipe, also can be by carrying out separated to the carbonic acid gas producing in fermenting process with alcohol gas, cooling after carbon dioxide collection is processed, by air compressor 23, be input in solid fermentation device and lower the temperature again, the ethanol concn higher position simultaneously producing due to fermentation can suppress solid fermentation, therefore the carbonic acid gas passing into can further be taken alcohol gas out of solid fermentation device, thereby promote proceeding of fermentation, changed the problem that traditional zymotic cannot manual control leavening temperature, can also farthest promote the carrying out of solid fermentation.
Also be applicable to the aerobic solid fermentations such as vinegar, by air compressor 23, pass into air, and by mass transfer, biography liquid, the biography gas of the even tampering device 7 of interlayer and water circulating pump station 14, the production of can be more scientific, rationalizing, improves integral production output, to overcome the equipment and technology that traditional technology exists not enough.
Embodiment bis-: referring to Fig. 1~Figure 17, the structure of the present embodiment and embodiment mono-are basic identical, something in common no longer repeats, its difference is, the even tampering device 7 of interlayer that described solid fermentation drawer 2 inner sides are provided with also includes and carries bacterium platform, the described bacterium platform that carries is fixed in triangular waveform plate 8 upside triangle grooves, carries year bacterium groove 27 of bacterium platform for carrying bacterium plate 9 or mating with triangular waveform plate groove, and described bacterium groove 27 top side of carrying have air channel 29 along corresponding ventilating pit 12 places.
The built-up type solid fermentation unit of the present embodiment is applicable to the rich fragrance wine fermentations such as Luzhou Old Cellar, five-Grain Liquor, Jian Nan Chun, Quan Xing Da Qu, Tuo-brand wine, Song He Liang Ye, wine, because take in traditional technology, the fermentation of rich fragrance wine approaches at the bottom of pond cellar for storing things mud person most as best, therefore on year bacterium plate 9 or year bacterium groove 27, be placed with bacterial classification and cellar for storing things mud, on material containing net 33, arrange fermented wine unstrained spirits, expand the contact area of cellar for storing things mud and wine unstrained spirits, improved the quality of rich fragrance wine fermentation.
Embodiment tri-: referring to Fig. 1 ~ 21, the structure of the present embodiment and embodiment mono-or embodiment bis-are basic identical, something in common no longer repeats, its difference is, described solid fermentation drawer 2 is superimposed with each other and is formed by mass transfer drawer 30 and material containing drawer 31, the even tampering device 7 of described interlayer is fixed in mass transfer drawer 30, is fixed with stiffening web 32 and material containing net 33 in material containing drawer 31.
The built-up type solid fermentation unit of the present embodiment, when solid fermentation, is placed on fermented wine unstrained spirits on material containing net 33, and wine unstrained spirits and cellar for storing things mud are by the layering of material containing net, after fermentation ends, lift by crane in still-process, conveniently bacterial classification and cellar for storing things mud are separated with the layering of wine unstrained spirits, be convenient to the distillation of wine unstrained spirits.
Embodiment tetra-: referring to Figure 22~Figure 24, it is that a kind of or cross section in the regular polygons such as rectangle, regular hexagon is circular solid fermentation device that described built-up type solid fermenting container can be cross section, and shape and the solid fermentation device structure of the even tampering device 7 of its inner interlayer, bushing 20 and material containing net 33 match.

Claims (8)

1. a built-up type solid fermentation unit, mainly by top cover, a plurality of solid fermentation drawers and base are superimposed with each other and form, it is characterized in that, described top cover is provided with production well and circulation fluid hole, the outside of top cover and solid fermentation drawer is provided with suspension ring, solid fermentation drawer inner side is fixed with the even tampering device of interlayer, the even tampering device of described interlayer comprises triangular waveform plate and connects the diversion trench of triangular waveform plate upside triangle groove, diversion trench bottom offers pod apertures corresponding to triangular waveform plate upside triangle groove location, triangular waveform plate upper, lower triangled tip end has ventilating pit and liquid flow hole, the even tampering device upside of interlayer is provided with material containing net, described base one side is connected with the water-in of a water circulating pump station, the circulation fluid hole that the water outlet of water circulating pump station is provided with top cover is connected by circulation fluid pipe.
2. built-up type solid fermentation unit according to claim 1, it is characterized in that, the even tampering device of interlayer that described solid fermentation drawer inner side is provided with also includes and carries bacterium platform, the described bacterium platform that carries is fixed in triangular waveform plate upside triangle groove, carry year bacterium groove of bacterium platform for carrying bacterium plate or mating with triangular waveform plate groove, the described bacterium groove top side of carrying has air channel along corresponding ventilating pit place.
3. built-up type solid fermentation unit according to claim 1 and 2, it is characterized in that, described solid fermentation drawer is superimposed with each other and is formed by mass transfer drawer and material containing drawer, and the even tampering device of described interlayer is fixed in mass transfer drawer, is fixed with material containing net and stiffening web in material containing drawer.
4. built-up type solid fermentation unit according to claim 1, it is characterized in that, on described circulation fluid pipe, be communicated with stream and add thing hold-up vessel and heat exchanger, air outlet on top cover is communicated with carbon dioxide collection treatment unit, top cover inner side is provided with shower nozzle and the even tampering device of interlayer, described base inner side is provided with bushing, base bottom is provided with universal wheel, chassis side is provided with air input hole, air input hole is communicated with the air outlet of air compressor, the inlet mouth of air compressor is communicated with atmosphere or is communicated with carbon dioxide collection treatment unit, described water circulating pump station, stream adds thing hold-up vessel, on the connecting pipe of carbon dioxide collection treatment unit and air compressor, be equipped with valve.
5. built-up type solid fermentation unit according to claim 1, is characterized in that, the quantity of described diversion trench is 3 ~ 5.
6. built-up type solid fermentation unit according to claim 1, is characterized in that, the cross section of described solid fermentation device is regular polygon or circle.
7. built-up type solid fermentation unit according to claim 1, it is characterized in that, the superimposed position of the top cover of described solid fermentation device, solid fermentation drawer and base is provided with caulking gum, and the outside of solid fermentation device is provided with the groove and the detection through hole that is connected thermometric, pH value detection monitoring device with suspension ring coupling.
8. built-up type solid fermentation unit according to claim 1, it is characterized in that, the material of the top cover of described solid fermentation device, solid fermentation drawer and base is carbon steel, at the surfaces externally and internally of top cover, solid fermentation drawer and base, is provided with stainless steel plate, galvanized sheet or enamel corrosion resistant material coating layer.
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CN103740578B (en) * 2014-01-16 2015-12-02 山西梁汾醋业有限公司 Full-automatic solid state fermentation unit
CN105087383A (en) * 2014-05-12 2015-11-25 台湾利得生物科技股份有限公司 Solid state fermentation method of full-functional efficient edible and medicinal fungi solid state fermentation system
CN104357315B (en) * 2014-10-17 2017-01-11 姜蓉生 Vertical light wine solid-state continuous fermentation equipment and process
CN105176791B (en) * 2015-08-14 2018-01-16 上海理工大学 Combined type solid-state fermentation module and its solid-state fermentation installation
CN105154318A (en) * 2015-10-08 2015-12-16 上海理工大学 Combined liquid fermentation shallow slot component and fermentation device thereof
CN106108089B (en) * 2016-08-09 2018-06-19 泉州市仁和文化传播有限公司 Make the fermenter of Steamed salted pork in wine in a kind of restaurant
CN106978303A (en) * 2017-05-19 2017-07-25 贵州省仁怀市茅台镇郑氏酒业有限公司 A kind of automatic heat radiation installation for fermenting
CN106978302B (en) * 2017-05-19 2023-05-19 贵州省仁怀市茅台镇郑氏酒业有限公司 Low-temperature fermentation equipment for white spirit
CN110238170B (en) * 2019-07-09 2020-07-03 浙江昆仑环保设备有限公司 Degradation reaction tank for degrading garbage by using microorganisms
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