CN103102596B - A kind of cable for nuclear power station jacket insulation material and preparation method thereof - Google Patents

A kind of cable for nuclear power station jacket insulation material and preparation method thereof Download PDF

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Publication number
CN103102596B
CN103102596B CN201210455889.3A CN201210455889A CN103102596B CN 103102596 B CN103102596 B CN 103102596B CN 201210455889 A CN201210455889 A CN 201210455889A CN 103102596 B CN103102596 B CN 103102596B
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China
Prior art keywords
nuclear power
cable
insulation material
power station
jacket insulation
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Expired - Fee Related
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CN201210455889.3A
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CN103102596A (en
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姜睿
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Bengbu Shangwei Intellectual Property Operations Co ltd
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Anhui Jinqiao Cable Co Ltd
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Abstract

The invention discloses a kind of cable for nuclear power station jacket insulation material and preparation method thereof, does is it made up of the raw material of following weight parts: ethylene propylene diene rubber X4010? 95-105, haloflex 15-20, semi-reinforcing hydrocarbon black N774? 15-25, magnesia 2-3, ultra-violet absorber UV-9? 0.2-0.4, mica powder 30-35, antioxidant MB? 1-2, 2-mercapto benzimidazole 1-2, white oil 0.8-1, chlorinated paraffin wax 5-8, altax? 1-2, Vulcanization accelerator TMTD? 0.8-1, kaolin 15-25, adipic acid propanediol polyester 1-3, hydration zinc borate 2-4, glass dust 4-6, zinc oxide 0.8-1, modified alta-mud 2-3, antimony oxide 5-6, ethylene thiourea 4-6, the cable for nuclear power station jacket insulation material that the present invention produces has the combination properties such as excellent resistance to irradiation, fire-retardant, heat-resistant aging, good electric property, low smoke, zero halogen low toxicity, environment friendly and pollution-free, properties of product are stable, and the life-span reaches more than 60 years, can be widely used as the insulating materials of cables of nuclear power.

Description

A kind of cable for nuclear power station jacket insulation material and preparation method thereof
Technical field
The present invention relates generally to a kind of rubber sleeve material and preparation method thereof, relates in particular to a kind of cable for nuclear power station jacket insulation material and preparation method thereof.
Background technology
Nuclear island of nuclear power station cable requires cable insulation material must have excellent heat aging property, radiation hardness ageing properties, fire resistance, wet-hot aging performance etc. Under nuclear environment, the cable of normal operation need stand γ, Beta-ray irradiation, and possesses the requirement of the normal operation of maintenance cable under accident conditions. Due to general polymerization thing under effect of irradiation, produce ionization or excite wait react after, further there is following chemical reaction: the degradation reaction of the large intermolecular cross-linking reaction being caused by irradiation, irradiation initiation, oxidation reaction, generation gaseous product, other is as isomerization etc., the degree difference that these reactions occur under different reaction rates, final result is that the molecular weight of polymeric material is more and more little, even loses the character of polymer. Conventional insulating materials is cross-linked polyolefin and EP rubbers material at present, by our improvement, heat aging performance, gamma ray resistant ability, resistance to ozone, weatherability and the electrical property of the EP rubbers of acrylate modification is improved greatly.
Summary of the invention
The object of the invention is exactly the defect in order to make up prior art, and a kind of cable for nuclear power station jacket insulation material is provided.
The present invention is achieved by the following technical solutions:
A kind of cable for nuclear power station jacket insulation material, is characterized in that:
Ethylene propylene diene rubber X401095-105, haloflex 15-20, semi-reinforcing hydrocarbon black N77415-25, magnesia 2-3, ultra-violet absorber UV-90.2-0.4, mica powder 30-35, antioxidant MB 1-2, 2-mercapto benzimidazole 1-2, white oil 0.8-1, chlorinated paraffin wax 5-8, altax 1-2, Vulcanization accelerator TMTD 0.8-1, kaolin 15-25, adipic acid propanediol polyester 1-3, hydration zinc borate 2-4, glass dust 4-6, zinc oxide 0.8-1, modified alta-mud 2-3, antimony oxide 5-6, ethylene thiourea 4-6,
Described method for preparing modified bentonite is: 10-15% salt acid soak 3-4 hour for bentonite, deionized water washing, then soak 3-4 hour with 10-12% sodium hydroxide solution, then with deionized water washing to neutral, oven dry; Bentonite after drying is put into water, add again ATBC, the 3-5% aluminium oxide of TM monex TM, the 2-3% of dibutyl maleate, the 1-2% of bentonite weight 2-3%, high speed 1200-1500 rev/min of stirring, obtain dispersion liquid, dispersion liquid ovendry power is broken into superfines, obtains described modified alta-mud.
A preparation method for cable for nuclear power station jacket insulation material, comprises the following steps:
(1) the ethylene propylene diene rubber X4010 of above-mentioned weight portion, haloflex, chloroplatinic acid, antioxidant MB, 2-mercapto benzimidazole, white oil, chlorinated paraffin wax, altax, Vulcanization accelerator TMTD being mixed and add banbury, is mixing 2-3 minute at 85-90 DEG C in temperature;
(3) adding semi-reinforcing hydrocarbon black N774, mica powder, kaolin, adipic acid propanediol polyester, hydration zinc borate, glass dust, the modified alta-mud of above-mentioned weight portion, is at 85-90 DEG C in temperature again, mixing 4-6 minute;
(4) adding antimony oxide, ethylene thiourea, magnesia, the zinc oxide of above-mentioned weight portion, is mixing 2-3 minute at 55-60 DEG C in temperature again, and discharging is cooling obtains described cable for nuclear power station jacket insulation material.
Advantage of the present invention is:
The cable for nuclear power station jacket insulation material that the present invention produces has the combination properties such as excellent resistance to irradiation, fire-retardant, heat-resistant aging, good electric property, low smoke, zero halogen low toxicity, environment friendly and pollution-free, properties of product are stable, and the life-span reaches more than 60 years, can be widely used as the insulating materials of cables of nuclear power.
Detailed description of the invention
Embodiment 1
A kind of cable for nuclear power station jacket insulation material, it is made up of following weight parts raw material:
Ethylene propylene diene rubber X4010105, haloflex 12, semi-reinforcing hydrocarbon black N77415-25, zinc oxide 3, chloroplatinic acid 2, mica powder 35, antioxidant MB 2,2-mercapto benzimidazole 2, white oil 0.8-1, chlorinated paraffin wax 8, altax 2, Vulcanization accelerator TMTD 1, kaolin 25, adipic acid propanediol polyester 3, hydration zinc borate 4, glass dust 4-6, zinc oxide 0.8, modified alta-mud 3, antimony oxide 6, ethylene thiourea 6;
Described method for preparing modified bentonite is: 15% salt acid soak 4 hours for bentonite, deionized water washing, then soak 4 hours with 12% sodium hydroxide solution, then with deionized water washing to neutral, oven dry; Bentonite after drying is put into water, add again the dibutyl maleate of bentonite weight 3%, 2% TM monex TM, 3% ATBC, 5% aluminium oxide, 1500 revs/min of stirrings at a high speed, obtain dispersion liquid, dispersion liquid ovendry power is broken into superfines, obtains described modified alta-mud.
A preparation method for low temperature resistant CABLE MATERIALS used for wind power generation, comprises the following steps:
(1) the ethylene propylene diene rubber X4010 of above-mentioned weight portion, haloflex, chloroplatinic acid, antioxidant MB, 2-mercapto benzimidazole, white oil, chlorinated paraffin wax, altax, Vulcanization accelerator TMTD being mixed and add banbury, is at 90 DEG C mixing 3 minutes in temperature;
(3) adding semi-reinforcing hydrocarbon black N774, mica powder, kaolin, adipic acid propanediol polyester, hydration zinc borate, glass dust, the modified alta-mud of above-mentioned weight portion, is at 90 DEG C in temperature again, mixing 6 minutes;
(4) adding antimony oxide, ethylene thiourea, magnesia, the zinc oxide of above-mentioned weight portion, is at 60 DEG C mixing 3 minutes in temperature again, and discharging is cooling obtains described cable for nuclear power station jacket insulation material.
Technical indicator:
Hot strength MPa12.6
Elongation at break %420
20 DEG C of insulaion resistance constants: minimum M Ω km4900
150 DEG C/30 days heat ageing after-drawing change rate of strength %13
Elongation at break rate of change %-13
Oxygen index (OI) %32
Elongation at break %90 after gamma-rays (200Mrad/70 DEG C) irradiation
High temperature resistant damp and hot electric property: hydrothermal aging insulation rate of change (110 DEG C, 30d) %-30
The minimum M Ω of insulaion resistance constant km65 at 156 DEG C.

Claims (2)

1. a cable for nuclear power station jacket insulation material, is characterized in that it is made up of the raw material of following weight parts:
Ethylene propylene diene rubber X401095-105, haloflex 15-20, semi-reinforcing hydrocarbon black N77415-25, magnesia 2-3, ultra-violet absorber UV-90.2-0.4, mica powder 30-35, antioxidant MB 1-2, 2-mercapto benzimidazole 1-2, white oil 0.8-1, chlorinated paraffin wax 5-8, altax 1-2, Vulcanization accelerator TMTD 0.8-1, kaolin 15-25, adipic acid propanediol polyester 1-3, hydration zinc borate 2-4, glass dust 4-6, zinc oxide 0.8-1, modified alta-mud 2-3, antimony oxide 5-6, ethylene thiourea 4-6,
Described method for preparing modified bentonite is: 10-15% salt acid soak 3-4 hour for bentonite, deionized water washing, then soak 3-4 hour with 10-12% sodium hydroxide solution, then with deionized water washing to neutral, oven dry; Bentonite after drying is put into water, add again ATBC, the 3-5% aluminium oxide of TM monex TM, the 2-3% of dibutyl maleate, the 1-2% of bentonite weight 2-3%, high speed 1200-1500 rev/min of stirring, obtain dispersion liquid, dispersion liquid ovendry power is broken into superfines, obtains described modified alta-mud.
2. a preparation method for cable for nuclear power station jacket insulation material as claimed in claim 1, is characterized in that comprising the following steps:
(1) the ethylene propylene diene rubber X4010 of above-mentioned weight portion, haloflex, ultra-violet absorber UV-9, antioxidant MB, 2-mercapto benzimidazole, white oil, chlorinated paraffin wax, altax, Vulcanization accelerator TMTD being mixed and add banbury, is mixing 2-3 minute at 85-90 DEG C in temperature;
(2) adding semi-reinforcing hydrocarbon black N774, mica powder, kaolin, adipic acid propanediol polyester, hydration zinc borate, glass dust, the modified alta-mud of above-mentioned weight portion, is at 85-90 DEG C in temperature again, mixing 4-6 minute;
(3) adding antimony oxide, ethylene thiourea, magnesia, the zinc oxide of above-mentioned weight portion, is mixing 2-3 minute at 55-60 DEG C in temperature again, and discharging is cooling obtains described cable for nuclear power station jacket insulation material.
CN201210455889.3A 2012-11-14 2012-11-14 A kind of cable for nuclear power station jacket insulation material and preparation method thereof Expired - Fee Related CN103102596B (en)

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* Cited by examiner, † Cited by third party
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CN103265762B (en) * 2013-05-23 2015-05-06 宝胜科技创新股份有限公司 Low-smoke, halogen-free and flame-retardant double insulated inner layer material for cable in first area of AP1000 nuclear power station and preparation method thereof
CN105185439A (en) * 2015-07-15 2015-12-23 繁昌县菲德通讯材料设计有限公司 High-toughness, shock-absorption, wear-resistant and flame-retardant cable
CN105111595A (en) * 2015-08-26 2015-12-02 安徽电缆股份有限公司 Halogen-free low-smoke flame-retardant EPDM (ethylene-propylene-diene monomer) material for nuclear power station cables and preparation method thereof
CN105374439B (en) * 2015-11-24 2017-09-15 安徽南洋新材料科技股份有限公司 A kind of ship high-toughness wear-resistant damping cable
CN105778196A (en) * 2016-04-26 2016-07-20 国网山东省电力公司莒南县供电公司 Tool kit for power engineering
CN106188888A (en) * 2016-07-26 2016-12-07 江苏亨通电力电缆有限公司 Low-smoke and flame retardant type ethylene propylene diene rubber insulant
CN106188889A (en) * 2016-07-26 2016-12-07 江苏亨通电力电缆有限公司 Fire-type modified EPT rubber cable material and preparation technology thereof
CN106432920A (en) * 2016-07-26 2017-02-22 江苏亨通电力电缆有限公司 Anticorrosion pre-branched fire-resistant cable
CN106117826A (en) * 2016-07-26 2016-11-16 江苏亨通电力电缆有限公司 The super soft fireproof cable of pre-branch and manufacturing process thereof
CN107189245A (en) * 2017-05-31 2017-09-22 晋源电气集团股份有限公司 A kind of hot and humid environment power cable
CN108299751A (en) * 2018-01-22 2018-07-20 储微微 A kind of nuclear power station private cable sheath insulation material and its preparation process
CN112341718A (en) * 2020-10-30 2021-02-09 安徽中联汽车零部件有限公司 Preparation method of automobile dust cover with good resilience

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CN102516675A (en) * 2011-11-21 2012-06-27 安徽蓝德集团股份有限公司 Mining cable rubber sheath glue
CN102617942A (en) * 2012-03-30 2012-08-01 无锡市远登电缆有限公司 Ethylene-propylene-diene monomer rubber used for manufacturing wind energy cable and preparation method thereof

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102516675A (en) * 2011-11-21 2012-06-27 安徽蓝德集团股份有限公司 Mining cable rubber sheath glue
CN102617942A (en) * 2012-03-30 2012-08-01 无锡市远登电缆有限公司 Ethylene-propylene-diene monomer rubber used for manufacturing wind energy cable and preparation method thereof

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