CN103101384A - Equipment and process for realizing decoration effect - Google Patents
Equipment and process for realizing decoration effect Download PDFInfo
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- CN103101384A CN103101384A CN2013100474022A CN201310047402A CN103101384A CN 103101384 A CN103101384 A CN 103101384A CN 2013100474022 A CN2013100474022 A CN 2013100474022A CN 201310047402 A CN201310047402 A CN 201310047402A CN 103101384 A CN103101384 A CN 103101384A
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- silk thread
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Abstract
The invention relates to equipment and a process for realizing a decoration effect. The equipment for realizing the decoration effect comprises a plurality of machining stations, wherein each machining station comprises a wire, a fixing device for fixing the wire, a traction device connected with the fixing device and used for drawing the wire, and a heating device used for heating the wire drawn by the traction device, so that the heated wire is adsorbed by a target object. According to the equipment for realizing the decoration effect and the process for realizing the decoration effect, the wire is heated to form fine particles or be in a molten state to be adsorbed into a pattern by the target object through the heating device on each machining station; and single-color or multi-color wires on a plurality of different machining stations are heated to form the fine particles or be in the molten state to be adsorbed into a colorful pattern, so that the decoration effect is realized. A laser machining process has short process flow and high efficiency; and the colorful pattern is formed on the surface with a random shape.
Description
Technical field
The present invention relates to technique and make the field, particularly relate to a kind of equipment and technique that realizes decorative effect.
Background technology
In order to make object have individual character and attractive in appearance can the decoration object, perhaps plate ornamental sign on object.
Decoration technology during tradition is applied to produce mainly contains three kinds: the first is laser engraving technique, it utilizes the high heat of laser beam on focus point, with the at high temperature gasification such as the printing ink of body surface, material main body, becoming trickle small particle swims in air, shift out the top layer dyed layer thereby reach, expose background color, realize producing sign, the pattern of mark, the purpose of figure on object, but this laser engraving technique can only be produced monochromatic pattern, graphical effect; The second is silk-screen printing technique, namely, printing ink is seen through design transfer on half tone to the printed material body, realize decorative graphics, to same multicolor patterns printing, the printing ink of different colours needs specific different half tone, half tone that need to be more and technological process are long, the time cycle is long, efficient is low, and comprehensive cost of manufacture is higher, and only can print on than even curface; The third is bat printing technique, namely by the silica gel head, the printing ink in pattern groove on steel plate is transferred on object, realizes the printing of pattern, to same multicolor patterns printing, also needs different specific steel plates, and the time cycle is long, and efficient is low, and comprehensive manufacturing cost is higher.
Summary of the invention
Based on this, be necessary and inefficient problem long for existing process time, provide a kind of and can realize polychrome printing, the equipment of realizing decorative effect that technological process is short and efficient is high.
In addition, also be necessary and inefficient problem long for existing process time, provide a kind of and can realize polychrome printing, the technique that realizes decorative effect that technological process is short and efficient is high.
A kind of equipment of realizing decorative effect comprises a plurality of processing stations, and each processing stations comprises:
Silk thread;
Fixture is used for fixing described silk thread;
Draw-gear is connected with described fixture, is used for drawing described silk thread;
Heater is used for the silk thread of described draw-gear traction is heated, so that the silk thread after described heating is adsorbed by target object.
In embodiment, described fixture is provided with the via hole that allows described silk thread pass therein, and described draw-gear is provided with to communicate with described via hole is convenient to the straight hole that described silk thread passes.
In embodiment, described fixture is connected by screw thread or snap fit mode with described draw-gear therein.
In embodiment, described silk thread is tinsel therein, and described fixture is for wearing the silk cylinder, and described draw-gear is for drawing a head, and described heater is generating laser.
Therein in embodiment, the described silk cylinder of wearing is fixedly mounted on same pedestal with described generating laser, and make the laser beam that described tinsel and described generating laser are launched form angle, the focus point of described laser beam is on the top of tinsel.
In embodiment, described angle is 90 degree therein.
In embodiment, the head of described draw-gear is dome-type therein.
In embodiment, the afterbody of described draw-gear is provided with round taper hole therein, and vertex of a cone end and the described straight hole of described round taper hole are connected, and the via hole of cone bottom and described fixture is connected.
In embodiment, described heater is the electric calorifie installation that is arranged on described draw-gear therein.
A kind of technique that realizes decorative effect adopts the described equipment of realizing decorative effect to carry out technique and makes, and comprising:
Draw described silk thread along the operation of the mark inner track that sets in advance, by the silk thread after described heating, single marking inside is filled up one by one;
Draw again described silk thread along described mark interior line, the operation of outer wheels profile, form described mark interior line and outer wheels profile by the silk thread after described heating.
The above-mentioned equipment and process of realizing decorative effect; by the heater on each processing stations, silk thread heating rear one-tenth fine particle or one-tenth molten condition are formed pattern by target object absorption; become fine particle or molten condition to be adsorbed after silk thread heating by different monochromes or polychrome on a plurality of processing stations; thereby formation multicolor patterns; realized decorative effect; this laser processing technology flow process is short, efficient is high, and can form multicolor patterns in any shape face.
Description of drawings
Fig. 1 realizes the structural representation of the equipment of decorative effect in an embodiment;
Fig. 2 is pattern inner track operation schematic diagram in an embodiment;
Fig. 3 is the inside and outside edge of pattern track operation schematic diagram in Fig. 2;
Fig. 4 is pattern final effect schematic diagram in Fig. 3.
The specific embodiment
Be described in detail below in conjunction with specific embodiment and the accompanying drawing technical scheme to the equipment and process of realizing decorative effect, so that it is clearer.
As shown in Figure 1, in one embodiment, a kind of equipment of realizing decorative effect comprises a plurality of processing stations, and each processing stations 10 of editing objective object 150 comprises silk thread 110, fixture 120, draw-gear 130 and heater 140.Wherein, silk thread 110 passes the surface of fixture 120 and draw-gear 130 arrival target objects 150.The quantity of processing stations can be selected as required, as 6,10 etc.
Fixture 120 can be made by stainless steel, and fixture 120 is provided with the via hole 122 that allows silk thread 110 pass, and the diameter of the aperture ratio silk thread 110 of via hole 122 is large, passes to facilitate silk thread 110.Also be provided with the pore 124 that passes into inert gas on fixture 120, pore 124 communicates with via hole 122, so as silk thread 110 in focal spot in inert gas environment.
Fixture 120 can be wears silk cylinder or with the fixture of via hole.
Draw-gear 130 is connected with fixture 120.In the present embodiment, draw-gear 130 can be threaded connection with fixture 120 or snap fit is connected.Draw-gear 130 can be made by stainless steel.Draw-gear 130 is provided with via hole 122 and communicates, and is convenient to the straight hole 132 that silk thread 110 passes.The head of draw-gear 130 is dome-type, can save the space, because of dome-type structure surrounding broad view, is convenient to install heater, and reduces the damage to miscellaneous part in process.Straight hole 132 is positioned at the center of draw-gear 130, and length is 5 to 10 millimeters, and the aperture of straight hole 132 is slightly larger than the diameter of silk thread 110, than the diameter of silk thread 110 large 0.10 millimeter usually.Further, the afterbody of draw-gear 130 is provided with round taper hole 134, and vertex of a cone end and the straight hole 132 of round taper hole 134 are connected, and the via hole 122 of cone bottom and fixture 120 is connected.Because of after silk thread 110 passes fixture 120, then enter draw-gear 130 and be drawn out on target object, need clamp silk thread when drawing, therefore the aperture of straight hole 132 adopts round taper hole 134 transition to be convenient to aim at only than the slightly larger in diameter of silk thread 110 for the ease of wearing silk thread.
In other embodiments, the afterbody of draw-gear 130 also can be established cylindrical hole.The head of draw-gear 130 can be taper shape.
Draw-gear 130 can be and draws silk head or the middle device of establishing straight hole.
If heater 140 is generating laser, silk thread 110 is tinsel, the generating laser Emission Lasers light velocity and with the top of laser beam focusing at tinsel, be gasificated into fine particle with tinsel, so that fine particle is by target object 150 absorption of surface band static.
Concrete, generating laser 140 is launched high-power laser beams and is made laser beam focusing point assemble high temperature in oxygen-free environment, the coloured tinsel High Temperature Gas of tool is changed into fine particle, utilize the electrostatic charge on target object 150 surfaces to the suction-operated of in-plant fine particle, realization is attached to target object 150 surfaces to the fine particle with decorative effect, laser beam focusing point by controlling tinsel 110 and generating laser 140 emissions is with respect to the movement locus of target object 150, thereby realization realizes decorative effect on target object 150 surfaces.
Oxygen-free environment can be vacuum environment or inert gas environment.Inert gas can be nitrogen, argon gas, helium etc.Fine particle refers to ultrafine particle.
At this moment, target object 150 makes the certain electrostatic charge of target object 150 surface distributed by the exterior static generator when processed.
Further, be offset for fear of focus point, can jointly be fixedly mounted on same pedestal wearing silk cylinder and generating laser, and make simultaneously the laser beam that tinsel and generating laser are launched form angle, and the focus point of laser beam is on the top of tinsel.This angle can be 60,90 degree, 120 degree etc., and preferred angle is 90 degree.When adopting 90 to spend, the visual field is comparatively open, is convenient to install generating laser and wears the silk cylinder.
Above-mentioned employing generating laser realizes that the course of work of decorative effect is:
Tinsel 110 is penetrated silk cylinder 120 and draw silk 130, and the top of tinsel 110 is passed from drawing silk 130; Determine laser beam aggregate site position; The drop target object; Open inert gas; Operation CNC program is processed according to predetermined pattern.
In addition, when heater 140 was generating laser, silk thread also can be nonmetal silk thread or plastic rubber silk thread etc.Generating laser also can be heated into molten condition with plastic rubber silk thread, is then adsorbed by target object.
If heater 140 is electric calorifie installation, silk thread can be tinsel or or nonmetallic mineral silk thread or plastic rubber silk thread etc., make it become molten condition by electric calorifie installation to silk thread heating, then the plastic cement of molten condition is sticked to target object 150 surfaces, form pattern.This electric calorifie installation can be the equipment such as electric iron.
The above-mentioned equipment of realizing decorative effect; by the heater on each processing stations, silk thread heating rear one-tenth fine particle or one-tenth molten condition are formed pattern by target object absorption; become fine particle or molten condition to be adsorbed after forming heating by different monochromes on a plurality of processing stations or polychrome silk thread; thereby formation multicolor patterns; realized decorative effect; this laser processing technology flow process is short, efficient is high, and can form multicolor patterns in any shape face.
The above-mentioned equipment of realizing decorative effect carries out technique to be made, and realizes that namely the technique of decorative effect comprises the following steps:
(1) the traction silk thread is along the operation of the mark inner track that sets in advance, by the silk thread after heating, single marking inside filled up one by one.
Concrete, this mark can be the sign of pattern, figure or specific meanings.Silk thread can be tinsel, and the laser beam that tinsel is launched by generating laser is gasificated into fine particle.As shown in Figure 2; take pattern as example; do not flush for fear of pattern edge; affect visual effect; general first the operation in the pattern inner track; the fine particle that is gasificated into by tinsel fills up single pattern inside one by one, and this track can be horizontal linear track, oblique line track or pattern contour track etc.
In addition, silk thread can be nonmetallic mineral silk thread or plastic rubber silk thread, and silk thread is heated into molten condition by generating laser or electric heating heater, and the silk thread by molten condition fills up single marking inside one by one.
(2) draw again silk thread along mark interior line, the operation of outer wheels profile, form mark interior line and outer wheels profile by the silk thread after heating.
Concrete, silk thread is tinsel, the laser beam that tinsel is launched by generating laser is gasificated into fine particle, forms mark interior line and outer wheels profile by fine particle.Silk thread can be nonmetallic mineral silk thread or plastic rubber silk thread, and silk thread is heated into molten condition by generating laser or electric heating heater, by silk thread formation mark interior line and the outer wheels profile of molten condition.
The laser beam that adopts tinsel to be launched by generating laser is gasificated into fine particle and forms mark interior line and outer wheels profile, as shown in Figure 3, along pattern interior line, the operation of outer wheels profile, make the edge smooth, without zigzag, thereby form final decorative effect, as shown in Figure 4.
The above-mentioned equipment and process of realizing decorative effect, can decorate demand for user individual, form multicolor patterns on any shape face, satisfied the demand of user individual, and short because of the laser processing technology flow process, efficient is high, strong adaptability is fit to suitability for industrialized production, considers and has reduced cost.
The above embodiment has only expressed several embodiment of the present invention, and it describes comparatively concrete and detailed, but can not therefore be interpreted as the restriction to the scope of the claims of the present invention.Should be pointed out that for the person of ordinary skill of the art, without departing from the inventive concept of the premise, can also make some distortion and improvement, these all belong to protection scope of the present invention.Therefore, the protection domain of patent of the present invention should be as the criterion with claims.
Claims (10)
1. an equipment of realizing decorative effect, is characterized in that, comprises a plurality of processing stations, and each processing stations comprises:
Silk thread;
Fixture is used for fixing described silk thread;
Draw-gear is connected with described fixture, is used for drawing described silk thread;
Heater is used for the silk thread of described draw-gear traction is heated, so that the silk thread after described heating is adsorbed by target object.
2. the equipment of realizing decorative effect according to claim 1, is characterized in that, described fixture is provided with the via hole that allows described silk thread pass, and described draw-gear is provided with to communicate with described via hole is convenient to the straight hole that described silk thread passes.
3. the equipment of realizing decorative effect according to claim 1, is characterized in that, described fixture is connected by screw thread or snap fit mode with described draw-gear.
4. the equipment of realizing decorative effect according to claim 1, is characterized in that, described silk thread is tinsel, and described fixture is for wearing the silk cylinder, and described draw-gear is for drawing a head, and described heater is generating laser.
5. the equipment of realizing decorative effect according to claim 4, it is characterized in that, the described silk cylinder of wearing is fixedly mounted on same pedestal with described generating laser, and make the laser beam that described tinsel and described generating laser are launched form angle, the focus point of described laser beam is on the top of tinsel.
6. the equipment of realizing decorative effect according to claim 5, is characterized in that, described angle is 90 degree.
7. the equipment of realizing decorative effect according to claim 1, is characterized in that, the head of described draw-gear is dome-type.
8. the equipment of realizing decorative effect according to claim 2, is characterized in that, the afterbody of described draw-gear is provided with round taper hole, and vertex of a cone end and the described straight hole of described round taper hole are connected, and the via hole of cone bottom and described fixture is connected.
9. the equipment of realizing decorative effect according to claim 1, is characterized in that, described heater is the electric calorifie installation that is arranged on described draw-gear.
10. a technique that realizes decorative effect, is characterized in that, adopts the equipment of realizing as claimed in any one of claims 1-9 wherein decorative effect to carry out technique and make, and comprising:
Draw described silk thread along the operation of the mark inner track that sets in advance, by the described silk thread after heating, single marking inside is filled up one by one;
Draw again described silk thread along described mark interior line, the operation of outer wheels profile, form described mark interior line and outer wheels profile by the silk thread after described heating.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2013100474022A CN103101384A (en) | 2013-02-05 | 2013-02-05 | Equipment and process for realizing decoration effect |
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| Application Number | Priority Date | Filing Date | Title |
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| CN2013100474022A CN103101384A (en) | 2013-02-05 | 2013-02-05 | Equipment and process for realizing decoration effect |
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Citations (5)
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|---|---|---|---|---|
| JP2005220409A (en) * | 2004-02-05 | 2005-08-18 | Nissan Motor Co Ltd | Metal wire for build-up welding, and metal wire feeder for build-up welding |
| CN201390782Y (en) * | 2009-03-17 | 2010-01-27 | 东莞理工学院 | Wire feeding device of laser fusion-coating system |
| CN101885063A (en) * | 2010-08-09 | 2010-11-17 | 东莞理工学院 | The laser cladding forming method of laser cladding forming equipment and a kind of metal parts |
| JP2011056556A (en) * | 2009-09-11 | 2011-03-24 | Mazda Motor Corp | Laser beam welding method and laser beam welding apparatus |
| CN102699535A (en) * | 2012-06-04 | 2012-10-03 | 哈尔滨工程大学 | Magnesium and steel special metal superaudio frequency pulse laser smelting braze-welding wire and welding method |
-
2013
- 2013-02-05 CN CN2013100474022A patent/CN103101384A/en active Pending
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2005220409A (en) * | 2004-02-05 | 2005-08-18 | Nissan Motor Co Ltd | Metal wire for build-up welding, and metal wire feeder for build-up welding |
| CN201390782Y (en) * | 2009-03-17 | 2010-01-27 | 东莞理工学院 | Wire feeding device of laser fusion-coating system |
| JP2011056556A (en) * | 2009-09-11 | 2011-03-24 | Mazda Motor Corp | Laser beam welding method and laser beam welding apparatus |
| CN101885063A (en) * | 2010-08-09 | 2010-11-17 | 东莞理工学院 | The laser cladding forming method of laser cladding forming equipment and a kind of metal parts |
| CN102699535A (en) * | 2012-06-04 | 2012-10-03 | 哈尔滨工程大学 | Magnesium and steel special metal superaudio frequency pulse laser smelting braze-welding wire and welding method |
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Application publication date: 20130515 |