CN103092176A - Automatic detection production line control system - Google Patents
Automatic detection production line control system Download PDFInfo
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- CN103092176A CN103092176A CN2013100248515A CN201310024851A CN103092176A CN 103092176 A CN103092176 A CN 103092176A CN 2013100248515 A CN2013100248515 A CN 2013100248515A CN 201310024851 A CN201310024851 A CN 201310024851A CN 103092176 A CN103092176 A CN 103092176A
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- production line
- automatic detection
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- line control
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
Abstract
The invention discloses an automatic detection production line control system, and belongs to the field of production line control systems. The automatic detection production line control system comprises an upper computer management center and a lower computer control center which conducts a data connection through a communication interface, wherein the upper computer management center is provided with parameter control equipment and algorithm command control equipment, the lower computer control center is provided with a microprocessor, the microprocessor is enabled to directly transmit real-time data with the upper computer management center through the communication interface, and the microprocessor is further electrically connected with manipulator mobile equipment, signal generating equipment, test equipment and control classification equipment. On one hand, the automatic detection production line control system is high in test speed, reliability and automation level, so as to reduce manpower as far as possible and improve work efficiency; on the other hand, the automatic detection production line control system has greater flexibility and adaptability and is developed to the direction of multi-functionalization and intellectualization.
Description
Technical field
The present invention relates to the production line control system field, be specifically related to a kind of automatic detection production line control system.
Background technology
The early stage production line of China is completed test assignment with complete manual mode of operation, can't form production line.Hand sampling, manual detection, manual grading skill, not only labour intensity is large, and inefficiency, and mistake is high, and the erroneous judgement that some human factors (impacts such as fatigue, mood) and vision deviation cause usually directly causes product to detect the decline of quality.
The new technique in later stage makes the electronic component parameter testing detect conversion from manual inspection to robotization, and also increase greatly of test parameter, and test mass improves greatly.Although work efficiency is than early stage height, intensity descends to some extent, also still will rely on manually-operated, and automaticity is very low, still is not suitable with the requirement of new situations.In recent years, along with deepening continuously that automatic technology is used, domestic packaging industry is also being done a large amount of trials and exploitation aspect the robotization of streamline, the link of getting, send at element has also been taked certain robotization means, but its efficient and reliability are not high, and considerable part also just rests on simple position control.Domestic user is the full-automatic detection production line control system of, high efficiency higher in the urgent need to automaticity also, could greatly reduce like this human factor to the impact of element testing, improves detection level.
Summary of the invention
The objective of the invention is to solve above defective, provide a kind of and have higher detection speed, reliability and automatization level, so that the automatic detection production line control system that reduces manpower and increase work efficiency as far as possible.
The objective of the invention is to realize in the following manner:
a kind of automatic detection production line control system, comprise host computer administrative center and the slave computer control center that carries out data by communication interface and connect, described host computer administrative center is provided with parameter opertaing device and algorithm instruction opertaing device, simultaneously to slave computer control center's transmission control parameter and control algolithm instruction, and receive the real time data that slave computer control center sends over, form and produce in real time histogram, described slave computer control center is provided with microprocessor, make microprocessor pass through communication interface directly and host computer administrative center transmitting real-time data, this microprocessor also electrically is connected with the mechanical arm mobile device, signal generating apparatus, checkout equipment and control stage equipment.
As preferably, described host computer administrative center also is connected with display screen and printer output.
As preferably, described microprocessor also is connected with fully-automatic packaging equipment by serial communication interface.
As preferably, also be provided with on described mechanical arm mobile device and can make the mechanical arm mobile device carry out pinpoint photoelectric control positioning switch.
As preferably, this signal generating apparatus comprises that failure alarm signal generator and product hierarchy send device.
As preferably, the real time data that described slave computer control center sends over comprises name of product, product quality grade, stream line operation personnel, product quantity and date of manufacture.
As preferably, take Single Chip Microcomputer (SCM) system as slave computer control center, take PC as host computer administrative center, each workman can manage two to three streamlines, and detection speed, work efficiency and the automaticity of separation system are improved greatly.
The major function of host computer administrative center is to send command code to slave computer control center, and receiving real-time data is processed, differentiates, shown data, printing data report form and deposits original text, for the user provides operation interface, ashamed to simplify behaviour, improve automaticity simultaneously.
Slave computer control center is be used to the instruction of accepting host computer administrative center, completes generation, the data acquisition of controlling detection signal by single-chip microcomputer and relevant control circuit, and completes by conversion and driver module work such as detecting loop switch.
The major function of slave computer control center
1) function controlled: at any time according to the steering order of host computer administrative center, program brings into operation;
2) automatic detection function: automatically detect the measurand parameter, draw test result;
3) control function: call its inner algorithm and control mechanical arm mobile device, checkout equipment and control stage equipment etc., measurand is carried out classification:
4) communication function: the data of its detection and related conclusions can be uploaded to host computer administrative center by communication port;
5) fault handling function: break down, can reach alarm, prompting is processed.
The beneficial effect that the present invention produces is: control system of the present invention has higher detection speed, real-time, reliability and automatization level on the one hand, in order to reduce manpower and increase work efficiency as far as possible; Have on the other hand greater flexibility and adaptability, and to multifunction, intelligent direction development.
Description of drawings
Fig. 1 is the structural framing figure of automatic detection production line control system of the present invention.
Embodiment
In order to make purpose of the present invention, technical scheme and advantage clearer, below in conjunction with drawings and Examples, the present invention is further elaborated.Should be appreciated that specific embodiment described herein only in order to explain the present invention, is not intended to limit the present invention.
Further describe the present invention below in conjunction with drawings and Examples, based on the embodiment in the present invention, those of ordinary skills belong to not making all embodiment that obtain under the creative work prerequisite scope that the present invention protects.
The present embodiment, with reference to Fig. 1, a kind of automatic detection production line control system, comprise host computer administrative center and the slave computer control center that carries out data by communication interface and connect, described host computer administrative center is provided with parameter opertaing device and algorithm instruction opertaing device, sends to slave computer control center simultaneously and controls parameter and control algolithm instruction, and receive the real time data that slave computer control center sends over, form and produce in real time histogram, and be connected with display screen and printer output; Described slave computer control center is provided with microprocessor, make microprocessor pass through communication interface directly and host computer administrative center transmitting real-time data, this microprocessor also electrically is connected with mechanical arm mobile device, signal generating apparatus, checkout equipment and control stage equipment.
In addition, this signal generating apparatus comprises that failure alarm signal generator and product hierarchy send device.The real time data that described slave computer control center sends over comprises name of product, product quality grade, stream line operation personnel, product quantity and date of manufacture.The present embodiment, take Single Chip Microcomputer (SCM) system as slave computer control center, take PC as host computer administrative center, each workman can manage two to three streamlines, and detection speed, work efficiency and the automaticity of separation system are improved greatly.
The major function of host computer administrative center is to send command code to slave computer control center, and receiving real-time data is processed, differentiates, shown data, printing data report form and deposits original text, for the user provides operation interface, ashamed to simplify behaviour, improve automaticity simultaneously.
Slave computer control center is be used to the instruction of accepting host computer administrative center, completes generation, the data acquisition of controlling detection signal by single-chip microcomputer and relevant control circuit, and completes by conversion and driver module work such as detecting loop switch.
Control system of the present invention has higher detection speed, real-time, reliability and automatization level on the one hand, in order to reduce manpower and increase work efficiency as far as possible; Have on the other hand greater flexibility and adaptability, and to multifunction, intelligent direction development.
Above content is in conjunction with concrete preferred embodiment further description made for the present invention, can not assert that concrete enforcement of the present invention is confined to these explanations.For the general technical staff of the technical field of the invention, without departing from the inventive concept of the premise, can also make some simple deduction or replace, all should be considered as protection scope of the present invention.
Claims (7)
1. automatic detection production line control system, it is characterized in that: comprise host computer administrative center and the slave computer control center that carries out data by communication interface and connect, described host computer administrative center is provided with parameter opertaing device and algorithm instruction opertaing device, simultaneously to slave computer control center's transmission control parameter and control algolithm instruction, and receive the real time data that slave computer control center sends over, form and produce in real time histogram, described slave computer control center is provided with microprocessor, make microprocessor pass through communication interface directly and host computer administrative center transmitting real-time data, this microprocessor electrically is connected with the mechanical arm mobile device, signal generating apparatus, checkout equipment and control stage equipment.
2. automatic detection production line control system according to claim 1 is characterized in that: described host computer administrative center also is connected with display screen and printer output.
3. automatic detection production line control system according to claim 2, it is characterized in that: described microprocessor also is connected with fully-automatic packaging equipment by serial communication interface.
4. automatic detection production line control system according to claim 1, it is characterized in that: this signal generating apparatus comprises that failure alarm signal generator and product hierarchy send device.
5. automatic detection production line control system according to claim 1 is characterized in that: the real time data that described slave computer control center sends over comprises name of product, product quality grade, stream line operation personnel, product quantity and date of manufacture.
6. automatic detection production line control system according to claim 1 is characterized in that: also be provided with on described mechanical arm mobile device and can make the mechanical arm mobile device carry out pinpoint photoelectric control positioning switch.
7. automatic detection production line control system according to claim 1 is characterized in that: described host computer administrative center is made of PC, and described slave computer control center is made of Single Chip Microcomputer (SCM) system.
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Cited By (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN104536409A (en) * | 2014-12-17 | 2015-04-22 | 天津金发新材料有限公司 | Modified plastic production line control method based on integrated communication |
CN105974331A (en) * | 2016-04-08 | 2016-09-28 | 江门职业技术学院 | LED driving power supply detection system |
CN106405004A (en) * | 2016-08-26 | 2017-02-15 | 广州市盛华实业有限公司 | Intelligent digital laboratory automatic detection system |
CN107203189A (en) * | 2016-11-30 | 2017-09-26 | 英业达科技有限公司 | A kind of monitoring system, monitoring method and server |
CN109086015A (en) * | 2018-08-28 | 2018-12-25 | 中航三鑫太阳能光电玻璃有限公司 | A kind of method of solar energy photovoltaic glass production line case ticket automatic printing |
CN109740401A (en) * | 2018-12-03 | 2019-05-10 | 珠海格力电器股份有限公司 | A kind of barcode scanning detection system and method |
CN110187292A (en) * | 2019-05-30 | 2019-08-30 | 小耳朵(广东)电子科技股份有限公司 | Power supply producing line assembly and detection method based on the application of lapping and plugging p-wire |
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JPH0566807A (en) * | 1991-09-09 | 1993-03-19 | Fujitsu Ltd | Production line management system |
CN2781434Y (en) * | 2004-03-03 | 2006-05-17 | 中国科学院自动化研究所 | Production tine control circuit system with automatic material weighing and distributing device |
CN101226398A (en) * | 2008-01-17 | 2008-07-23 | 上海交通大学 | Distributed soldering point quality monitoring system and method |
CN101403704A (en) * | 2007-12-07 | 2009-04-08 | 东华大学 | On-line fault detection system and method for fluoroplastic thin film |
CN102880163A (en) * | 2012-11-01 | 2013-01-16 | 中南大学 | Pan-fired green tea automatic production line control system |
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2013
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Patent Citations (5)
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JPH0566807A (en) * | 1991-09-09 | 1993-03-19 | Fujitsu Ltd | Production line management system |
CN2781434Y (en) * | 2004-03-03 | 2006-05-17 | 中国科学院自动化研究所 | Production tine control circuit system with automatic material weighing and distributing device |
CN101403704A (en) * | 2007-12-07 | 2009-04-08 | 东华大学 | On-line fault detection system and method for fluoroplastic thin film |
CN101226398A (en) * | 2008-01-17 | 2008-07-23 | 上海交通大学 | Distributed soldering point quality monitoring system and method |
CN102880163A (en) * | 2012-11-01 | 2013-01-16 | 中南大学 | Pan-fired green tea automatic production line control system |
Cited By (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN104536409A (en) * | 2014-12-17 | 2015-04-22 | 天津金发新材料有限公司 | Modified plastic production line control method based on integrated communication |
CN105974331A (en) * | 2016-04-08 | 2016-09-28 | 江门职业技术学院 | LED driving power supply detection system |
CN106405004A (en) * | 2016-08-26 | 2017-02-15 | 广州市盛华实业有限公司 | Intelligent digital laboratory automatic detection system |
CN107203189A (en) * | 2016-11-30 | 2017-09-26 | 英业达科技有限公司 | A kind of monitoring system, monitoring method and server |
CN109086015A (en) * | 2018-08-28 | 2018-12-25 | 中航三鑫太阳能光电玻璃有限公司 | A kind of method of solar energy photovoltaic glass production line case ticket automatic printing |
CN109740401A (en) * | 2018-12-03 | 2019-05-10 | 珠海格力电器股份有限公司 | A kind of barcode scanning detection system and method |
CN110187292A (en) * | 2019-05-30 | 2019-08-30 | 小耳朵(广东)电子科技股份有限公司 | Power supply producing line assembly and detection method based on the application of lapping and plugging p-wire |
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Application publication date: 20130508 |