CN103085183A - Line device for cutting lathe - Google Patents
Line device for cutting lathe Download PDFInfo
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- CN103085183A CN103085183A CN2013100562108A CN201310056210A CN103085183A CN 103085183 A CN103085183 A CN 103085183A CN 2013100562108 A CN2013100562108 A CN 2013100562108A CN 201310056210 A CN201310056210 A CN 201310056210A CN 103085183 A CN103085183 A CN 103085183A
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- main shaft
- support
- cutting
- wheel
- base plate
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Abstract
The invention discloses a line device of a cutting lathe. The line device of the cutting lathe comprises a base plate, a first support frame, a second support frame, a first bearing, a first main shaft, a second bearing, a second main shaft, a line wheel and a tension mechanism. The first support frame and the second support frame are fixedly connected on the base plate. The first bearing is fixedly connected on the first support frame. The first main shaft is arranged on the first bearing and the second bearing is fixedly connected on the second support frame. The second main shaft is arranged on the second bearing. The line wheel is arranged between the first main shaft and the second main shaft. One end of the second main shaft is provided with a transmission hook. A first through hole is arranged in the line wheel and the transmission hook hooks the first through hole. The tension mechanism is fixedly connected on the base plate. The line device of the cutting lathe is simple in structure, capable of rapidly coiling, convenient to operate, stable in tension as the tension mechanism is used, high in stability of operation of the device and high in anti-interference ability.
Description
Technical field
The invention belongs to the cutting off machine apparatus field, more specifically relate to a kind of cutting off machine routing device.
Background technology
Flourish along with external photovoltaic industry, silicon is widely used in photovoltaic industry, and the demand of silicon is also increased greatly.First silicon core cutting off machine by company's research and development of the U.S. came out in 2009, it adopts advanced frame for movement and Order control and winding mode, by diamond wire, silicon rod is cut, at home and abroad on photovoltaic industry silicon core cutting technique, in occupation of absolute leading position.
Domestic photovoltaic industry in 2010 also begins to develop rapidly, makes the demand of silicon core cutting off machine also increase thereupon.Silicon core cutting off machine is to adopt special diamond wire, forms the gauze platform of cross by cutting off machine guide roller and wire reels, and single diamond wire is done on the gauze platform back and forth or one-way movement, and the major diameter silicon rod is carried out the burst cutting.Diamond wire is the metal wire that a kind of surface scribbles bortz powder, in cutting process, exists coming off and the phenomenon such as broken string of bortz powder.So diamond wire needs quick-replaceable, reduce the down time of lathe, this just need to have dish line and two requisite operating process of coiling.Diamond wire belongs to the easily broken loss product of rapid wear in process; thereby proposed one can be rapidly and efficiently dish line mode; with the downtime that reduces cutting off machine and the original precision of guaranteeing cutting off machine, also can reduce the problem of equipment investment cost and production cost.
At present, by the silicon core cutting off machine that u s company produces, the scheme that employing dish line machine is controlled permanent tension force has two kinds substantially: the one, pass through electromagnetic clutch; The 2nd, pass through AC servo motor.This two schemes all needs the intervention of the intelligent controllers such as PLC, provides a constant and adjustable tension force with permanent tension mode, just can make diamond wire when the dish line, keeps relatively constant tension force.
In actual mechanical process, dish paying out machine as the slave part of main frame, be subjected to the variation of electrical control parameter and cause the situation that diamond wire is broken to happen occasionally, to dismantle wire reels (wire reels weight is large, required precision is high) when certain unstability being arranged and coiling line at every turn, after long-term dismounting wearing and tearing, have influence on the original precision of lathe, and the dish line process is comparatively loaded down with trivial details, complicated.This structure not only cost is high, and complicated structure has increased operation complexity and even the unstability of system on the contrary.
Summary of the invention
In order to address the above problem, the invention provides a kind of cutting off machine routing device.
According to an aspect of the present invention, provide a kind of cutting off machine routing device.It comprises base plate, the first support, the second support, clutch shaft bearing, the first main shaft, the second bearing, the second main shaft, cabling wheel and tension mechanism.The first support and the second support are fixedly connected on base plate.Clutch shaft bearing is fixedly connected on the first support.The first main shaft is arranged on clutch shaft bearing.The second bearing is fixedly connected on the second support.The second main shaft is arranged on the second bearing.The cabling wheel is located between the first main shaft and the second main shaft.The second main shaft one end is provided with the transmission hook, and the cabling wheel is provided with the first through hole.The transmission hook hooks the first through hole, and tension mechanism is fixedly connected on base plate.
In some embodiments, tension mechanism comprises friction pulley, damping base plate, damper rod, spring, last item, lever, lever dolly, slide bar and nylon wheel.Friction pulley is sheathed on an end of the second main shaft, and the damping base plate is fixedly connected on the second support.Damper rod passes the damping base plate and is located at the friction pulley upper end.Spring is located between last item and damper rod.Lever is fixed on the second support by lever dolly.Lever one side pressure is lived last item, and the other end connects an end of slide bar.The other end of slide bar is connected with nylon wheel.
In some embodiments, the first support is provided with adjusting slider, and the first main shaft one end is provided with retaining wheel.Adjusting slider props up retaining wheel by screw, and adjusting slider is provided with a locking nut.Tighten locking nut, fix retaining wheel, the first main shaft can not retreated, the cabling wheel can not come off when work, guarantees the stability of routing device.
In some embodiments, tension mechanism also comprises guiding trestle, and guiding trestle one end is fixedly connected with base plate.The guiding trestle other end is provided with the second through hole, and slide bar passes the second through hole and connects nylon wheel.Guarantee the glide direction of slide bar when cabling, improve the precision that tension mechanism is controlled tension force.
In some embodiments, an end of the first main shaft and the second main shaft is equipped with projection, and the cabling wheel is fastened between the projection of the first main shaft and the second main shaft.
In some embodiments, be wound with diamond wire on cabling wheel, diamond wire one end is connected on the wire reels of cutting off machine by the guide roller of cutting off machine, does not need wire reels with cutting off machine to disassemble and coils line again.
Without any electrical equipment control, part only needs to process cutting off machine of the present invention on conventional equipment with routing device, and pure frame for movement makes the routing device cost low, simple in structure; Can realize coiling fast line and easy to operate, adopt tension structure to make tension stability, equipment running smoothness is high, and antijamming capability is strong.
Description of drawings
Fig. 1 is the structural representation that the cutting off machine of an embodiment of the present invention is used routing device;
Fig. 2 is the section of structure that the cutting off machine of an embodiment of the present invention is used routing device.
The specific embodiment
The present invention is further illustrated below in conjunction with the specific embodiment.
As shown in Figure 1 to Figure 3, the cutting off machine routing device of an embodiment of the present invention, it comprises base plate 1, the first support 2, the second support 3, clutch shaft bearing 4, the first main shaft 5, the second bearing 6, the second main shaft 7, cabling wheel 8 and tension mechanism 9.Tension mechanism 9 comprises friction pulley 10, damping base plate 11, damper rod 12, spring 13, last item 14, lever 15, lever dolly 16, slide bar 17 and nylon wheel 18.
The first support 2 and the second support 3 are fixedly connected on base plate 1 by screw.Clutch shaft bearing 4 is fixedly connected on the first support 2.The first main shaft 5 is arranged on clutch shaft bearing 4.The second bearing 6 is fixedly connected on the second support 3.The second main shaft 7 is arranged on the second bearing 6.Cabling wheel 8 is located between the first main shaft 5 and the second main shaft 7.Particularly, an end of the first main shaft 5 and the second main shaft 7 is equipped with projection, and on the first main shaft is on the first projection 501, the second main shafts to be the second projection 701.Cabling wheel 8 is fastened between the projection of the first main shaft 5 and the second main shaft 7.Be welded with transmission hook 19 on the second projection 701, cabling wheel 8 is provided with the first through hole 801.Transmission hook 19 hooks the first through hole 801, and tension mechanism 9 is fixedly connected on base plate 1 by screw.Be wound with uniformly diamond wire 20 on cabling wheel 8, diamond wire 20 1 ends are connected on the wire reels of cutting off machine by the guide roller of cutting off machine, do not need wire reels with cutting off machine to disassemble and coil line again.
The first support 2 is provided with adjusting slider 21, the first main shaft 5 one ends and is provided with retaining wheel 22.Adjusting slider 21 props up retaining wheel 22 by screw, and adjusting slider 21 is provided with a locking nut 23.Tighten locking nut 23, fix retaining wheel 22, the first main shaft 5 can not retreated, cabling wheel 8 can not come off when work, guarantees the stability of routing device.
In the specific implementation, tension mechanism 9 also comprises guiding trestle 24, and guiding trestle 24 1 ends are fixedly connected with base plate 1.Guiding trestle 24 other ends are provided with the second through hole, and slide bar 17 passes the second through hole and connects nylon wheel 18.Guarantee the glide direction of slide bar 17 when cabling, improve the precision that tension mechanism 9 is controlled tension force.
By reference to the accompanying drawings, during routing device work, unscrew locking nut 23, be moved to the left adjusting slider 21 and the first main shaft 5, cabling wheel 8 is placed between the projection of the first main shaft 5 and the second main shaft 7, and hooks cabling with the transmission hook 19 on the second main shaft 7 and take turns the first through hole 801 on 8.Then move right adjusting slider 21 and the first main shaft 5 are tightened locking nut 23, fix retaining wheel 22, make the first projection 501 block cabling wheel 8.Diamond wire 20 on nylon wheel 18 contact cabling wheels 8.
One end of diamond wire 20 guide roller by cutting off machine is connected on the wire reels of cutting off machine.Do not need to dismantle wire reels, directly start cutting off machine equipment, pull diamond wire 20 by the wire reels of cutting off machine, make diamond wire 20 on wire reels.The motion of diamond wire 20 drives cabling wheel 8 and rotates, and thus, drives the second main shaft 7 and friction pulley 10 by transmission hook 19, to reach the diamond wire 20 needed tension force of motion.The dish line of Here it is diamond wire 20, walk line process.
Along with the minimizing of diamond wire 20 on cabling wheel 8, slide bar 17 and nylon wheel 18 descend gradually; Due to the effect of lever 15, the active force of 14 pairs of springs 13 of last item reduces gradually, and the coefficient of friction between damper rod 12 and friction pulley 10 is also reduced gradually simultaneously.This maintains between 1.8 kilograms to 2.2 kilograms with regard to the tension force that makes diamond wire 20, and tension force is relatively stable.
Without any electrical equipment control, part only needs to process cutting off machine of the present invention on conventional equipment with routing device, and pure frame for movement makes the routing device cost low, simple in structure; Can realize coiling fast line and easy to operate, adopt tension structure to make tension stability, equipment running smoothness is high, and antijamming capability is strong.Revise a little and namely can be used for other field.
Above-described is only some embodiments of the present invention, should be pointed out that for the person of ordinary skill of the art, under the prerequisite that does not break away from creation design of the present invention, can also make other distortion and improvement, and these all belong to protection scope of the present invention.
Claims (6)
1. cutting off machine routing device, it is characterized in that, comprise base plate, the first support, the second support, clutch shaft bearing, the first main shaft, the second bearing, the second main shaft, cabling wheel and tension mechanism, described the first support and the second support are fixedly connected on base plate, described clutch shaft bearing is fixedly connected on the first support, described the first main shaft is arranged on clutch shaft bearing, described the second bearing is fixedly connected on the second support, described the second main shaft is arranged on the second bearing, described cabling wheel is located between the first main shaft and the second main shaft, described the second main shaft one end is provided with the transmission hook, described cabling wheel is provided with the first through hole, described transmission hook hooks the first through hole, described tension mechanism is fixedly connected on base plate.
2. a kind of cutting off machine routing device according to claim 1, it is characterized in that, described tension mechanism comprises friction pulley, the damping base plate, damper rod, spring, last item, lever, lever dolly, slide bar and nylon wheel, described friction pulley is sheathed on an end of the second main shaft, described damping base plate is fixedly connected on the second support, described damper rod passes the damping base plate and is located at the friction pulley upper end, described spring is located between last item and damper rod, described lever is fixed on the second support by lever dolly, described lever one side pressure is lived last item, the other end connects an end of slide bar, the other end of described slide bar is connected with nylon wheel.
3. a kind of cutting off machine routing device according to claim 1, it is characterized in that, described the first support is provided with adjusting slider, and described the first main shaft one end is provided with retaining wheel, described adjusting slider props up retaining wheel by screw, and described adjusting slider is provided with a locking nut.
4. a kind of cutting off machine routing device according to claim 2, it is characterized in that, described tension mechanism also comprises guiding trestle, and described guiding trestle one end is fixedly connected with base plate, the described guiding trestle other end is provided with the second through hole, and described slide bar passes the second through hole and connects nylon wheel.
5. a kind of cutting off machine routing device according to claim 1, is characterized in that, an end of described the first main shaft and the second main shaft is equipped with projection, and described cabling wheel is fastened between the projection of the first main shaft and the second main shaft.
6. a kind of cutting off machine routing device according to claim 5, is characterized in that, is wound with diamond wire on described cabling wheel.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2013100562108A CN103085183A (en) | 2013-02-22 | 2013-02-22 | Line device for cutting lathe |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2013100562108A CN103085183A (en) | 2013-02-22 | 2013-02-22 | Line device for cutting lathe |
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| CN103085183A true CN103085183A (en) | 2013-05-08 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2013100562108A Pending CN103085183A (en) | 2013-02-22 | 2013-02-22 | Line device for cutting lathe |
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| CN (1) | CN103085183A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105406665A (en) * | 2015-12-23 | 2016-03-16 | 天津市海斯特电机有限公司 | Motor constant-tension wire releasing mechanism |
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| JPH0494519A (en) * | 1990-08-10 | 1992-03-26 | Toko Inc | Tension device for coil winding machine |
| CN2591000Y (en) * | 2002-09-27 | 2003-12-10 | 刘飞 | Synchronous uniform velocity winding machine |
| CN200992449Y (en) * | 2006-12-21 | 2007-12-19 | 国营红阳机械厂 | Constant-tension yarn-relieving device |
| CN201280366Y (en) * | 2008-06-20 | 2009-07-29 | 许昌远方工贸有限公司 | Multi-purpose cable winding apparatus |
| CN201473105U (en) * | 2009-05-21 | 2010-05-19 | 江苏通鼎光电股份有限公司 | Pay-off stand |
| CN201525668U (en) * | 2009-10-10 | 2010-07-14 | 沈阳飞机工业（集团）有限公司 | Friction tensile force controller |
| JP2010222111A (en) * | 2009-03-24 | 2010-10-07 | Kobe Steel Ltd | Delivery machine for weld wire material or weld wire |
| CN201770358U (en) * | 2010-09-09 | 2011-03-23 | 天津玉华绝缘材料有限公司 | Routing mechanism used in a line winder |
| CN102009871A (en) * | 2010-11-15 | 2011-04-13 | 江苏康莱特科技有限公司 | Wire looping device and wire looping method |
| CN203062968U (en) * | 2013-02-22 | 2013-07-17 | 浦学西 | Wiring device for cutting machine |
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2013
- 2013-02-22 CN CN2013100562108A patent/CN103085183A/en active Pending
Patent Citations (12)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3913858A (en) * | 1972-12-28 | 1975-10-21 | Kobe Steel Ltd | Apparatus for disposing of a wire terminal in a wire winding machine |
| JPS6160571A (en) * | 1984-08-30 | 1986-03-28 | Showa Electric Wire & Cable Co Ltd | Bobbin supply with brake |
| JPH0494519A (en) * | 1990-08-10 | 1992-03-26 | Toko Inc | Tension device for coil winding machine |
| CN2591000Y (en) * | 2002-09-27 | 2003-12-10 | 刘飞 | Synchronous uniform velocity winding machine |
| CN200992449Y (en) * | 2006-12-21 | 2007-12-19 | 国营红阳机械厂 | Constant-tension yarn-relieving device |
| CN201280366Y (en) * | 2008-06-20 | 2009-07-29 | 许昌远方工贸有限公司 | Multi-purpose cable winding apparatus |
| JP2010222111A (en) * | 2009-03-24 | 2010-10-07 | Kobe Steel Ltd | Delivery machine for weld wire material or weld wire |
| CN201473105U (en) * | 2009-05-21 | 2010-05-19 | 江苏通鼎光电股份有限公司 | Pay-off stand |
| CN201525668U (en) * | 2009-10-10 | 2010-07-14 | 沈阳飞机工业（集团）有限公司 | Friction tensile force controller |
| CN201770358U (en) * | 2010-09-09 | 2011-03-23 | 天津玉华绝缘材料有限公司 | Routing mechanism used in a line winder |
| CN102009871A (en) * | 2010-11-15 | 2011-04-13 | 江苏康莱特科技有限公司 | Wire looping device and wire looping method |
| CN203062968U (en) * | 2013-02-22 | 2013-07-17 | 浦学西 | Wiring device for cutting machine |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105406665A (en) * | 2015-12-23 | 2016-03-16 | 天津市海斯特电机有限公司 | Motor constant-tension wire releasing mechanism |
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| C05 | Deemed withdrawal (patent law before 1993) | ||
| WD01 | Invention patent application deemed withdrawn after publication |
Application publication date: 20130508 |