CN103085173B - Moving type mortar stirring station - Google Patents

Moving type mortar stirring station Download PDF

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Publication number
CN103085173B
CN103085173B CN201310061510.5A CN201310061510A CN103085173B CN 103085173 B CN103085173 B CN 103085173B CN 201310061510 A CN201310061510 A CN 201310061510A CN 103085173 B CN103085173 B CN 103085173B
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China
Prior art keywords
mixing plant
metering
conveying device
casing
mortar
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CN201310061510.5A
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Chinese (zh)
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CN103085173A (en
Inventor
周日平
潘小平
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Zoomlion Heavy Industry Science and Technology Co Ltd
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Zoomlion Heavy Industry Science and Technology Co Ltd
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Abstract

The invention discloses a moving type mortar stirring station which comprises a tank body (1), wherein a piece of stirring equipment (2) and a measurement conveying equipment (3) which is used for measuring a material and conveying the material to the stirring equipment are installed in the tank body (1). The measurement conveying equipment comprises a sand measuring and conveying device (31) for sand, a powder measuring and conveying device (32) for powder, and an additive measuring and conveying device (32) for an additive; and the moving type mortar stirring station further comprises a piece of material storage equipment (4) which is independent outside the tank body. The material is supplied to the sand measuring and conveying device and/or the powder measuring and conveying device via the material storage equipment. Because the stirring equipment provided by the invention is arranged in the tank body, the problem that the on-site pollution is serious during stirring can be solved; and sand and/or powder storage equipment does not need to be arranged in the tank body, so that the structure is simple, the cost is relatively low, and mortar can be stirred on the site.

Description

Portable mortar mixing plant
Technical field
The present invention relates to mortar and stir field, particularly, relate to a kind of portable mortar mixing plant.
Background technology
Along with country " prohibits now " wideling popularize of (the artificial stirring that on-the-spot nonstandardization of mortar is completely forbidden in national architectural engineering building site) policy to mortar, the mortar stirring of current all parts of the country has fixed mortar station to complete usually, and by corresponding transport vehicle transports to onsite application.This fixed mortar station quantity gets more and more, and form is also varied, for dry-mixed mortar plant, sums up to get up to have following features:
1, to be dry mixed station equipment many for tradition, complex process, overall price generally millions of not etc., adding needs to configure corresponding logistics equipment, and cost is higher, and investment risk is large;
2, the technological process of dry-mixed mortar plant sand material is " damp sand-oven dry-stirring-dry-mixed mortar-add water stirring-pumping construction ", wherein, dry-mixed mortar sand has to pass through drying unit and dries, and loses efficacy to prevent the water suction condensation cure of the cement composition in dry-mixed mortar.This make to configure drying system dry the energy consumption of damp sand and cost compare high; Therefore, there are the following problems can to find out traditional fixed mortar station:
1, existing mortar station is fixed production line, and equipment is complicated, just need can be implemented to on-the-spot construction by the logistics equipment such as car, tank;
What 2, existing mortar station was produced is dry mortar, and sand material need use after drying, and therefore needs to configure special drying plant, at substantial fire coal or fuel oil equal energy source.But, still need to be watered and could construct when dry mortar being stirred before using in fact at the scene; Therefore there is the technique of unnecessary oven dry damp sand.
3, existing to be dry mixed station production line energy consumption higher, and complete set of equipments price is also higher, causes carrying out difficult on a large scale, and client dare not invest hastily;
Therefore, provide one can solve Site and pollute heavy, can reduce again as time fixing, the cost of mortar station is high, the portable mortar mixing plant that energy consumption is high has positive effect.
Summary of the invention
The object of this invention is to provide a kind of portable mortar mixing plant, this portable mortar mixing plant can meet Site and produce, and structure is simple, cost is lower.
To achieve these goals, the invention provides a kind of portable mortar mixing plant, comprise casing, mixing plant and can metering material by mass transport to the metering conveyor of this mixing plant is installed in this casing, described metering conveyor comprises the sand material metering and conveying device for sand material, powder metering conveying device for powder and the additive metering and conveying device for additive, wherein, described portable mortar mixing plant also comprises the material storing equipment outside independent of described casing, described sand material metering and conveying device and/or described powder conveying apparatus are by this material storing equipment feed.
Preferably, described material storing equipment comprises the removable damp sand storage facilities for described sand material metering and conveying device feed.
Preferably, described removable damp sand storage facilities is concrete mixer truck.
Preferably, described sand material metering and conveying device is belt conveyer scale, and the output of this belt conveyer scale is corresponding with described mixing plant, and it is outer and corresponding with described material storing equipment that input extends described casing.
Preferably, described belt conveyer scale comprises canned paragraph and the described input place folded section at described output place, described folded section stretches out described casing and hinged with described canned paragraph, to make described folded section can be selectively folding relative to described canned paragraph or launch by drive unit.
Preferably, described drive unit is driving cylinder, and the stiff end of this driving cylinder is hinged on the top of described casing, and the telescopic end of this driving cylinder is hinged in described folded section.
Preferably, the top of the described input of described belt conveyer scale is provided with the transition hopper of temporary described sand material.
Preferably, described material storing equipment comprises moveable filler bin, and this filler bin is communicated with described powder carry metering device.
Preferably, the additive bin of promising described additive metering and conveying device feed also installed by described casing.
Preferably, described additive metering and conveying device is the steelyard with screw conveying structure.
Preferably, the cistern system that promising described mixing plant provides water source is also installed in described casing.
Preferably, described mixing plant is vertical mixer.
Preferably, described portable mortar mixing plant also comprises moveable mortar pump, and this mortar pump is corresponding with the discharging opening of described mixing plant.
Preferably, described casing is rectangular structure, described sand material metering and conveying device is arranged along the length direction of this rectangular structure and extends the rear end of described casing from described mixing plant, described powder metering conveying device is arranged along the width mode of described rectangular structure and extends to the side foreign side of described casing from described mixing plant, and described additive metering and conveying device is arranged along the length direction of described cuboid and extends forward from described mixing plant.
Pass through technique scheme, because mixing plant provided by the invention is placed in casing, the problem of on-the-spot heavy contamination can be solved during stirring, and owing to not needing to arrange the storage facilities storing sand material and/or powder in casing, structure is simple, cost is lower, therefore, it is possible to realize the Site work of mortar.
Other features and advantages of the present invention are described in detail in detailed description of the invention part subsequently.
Accompanying drawing explanation
Accompanying drawing is used to provide a further understanding of the present invention, and forms a part for description, is used from explanation the present invention, but is not construed as limiting the invention with detailed description of the invention one below.In the accompanying drawings:
Fig. 1 is the side-looking structural representation of the portable mortar mixing plant that the preferred embodiment for the present invention provides;
Fig. 2 is the plan structure schematic diagram (omission concrete mixer truck) of the portable mortar mixing plant that the preferred embodiment for the present invention provides.
Description of reference numerals
1 casing 2 mixing plant
3 metering conveyor 4 material storage device
6 drive unit 7 transition hopper
8 mortar pumps
11 additive bin 12 cistern systems
13 generator 14 electric-control systems
15 pneumatic system 31 sand material metering and conveying devices
32 powder metering conveying device 33 additive metering and conveying devices
41 removable damp sand storage facilities 42 filler bins
51 canned paragraph 52 folded section
Detailed description of the invention
Below in conjunction with accompanying drawing, the specific embodiment of the present invention is described in detail.Should be understood that, detailed description of the invention described herein, only for instruction and explanation of the present invention, is not limited to the present invention.
In the present invention, when not doing contrary explanation, the direction when noun of locality mortar mixing plant as normally portable in " upper and lower and short transverse " used normally works, namely as the above-below direction of the casing in the page of Fig. 1, " forward and backward and length direction " is then based on Fig. 1 and Fig. 2, for the left and right directions of the casing in page, wherein " front " is left direction, " afterwards " is right direction, in addition, the above-below direction of the casing in " side, width " page then based on Fig. 2.These nouns of locality, only for conveniently the present invention being described, are not limited to the present invention.
As depicted in figs. 1 and 2, the portable mortar mixing plant of one provided by the invention, this portable mortar mixing plant may be used for site operation, and the simple cost of structure is lower.Wherein, portable mortar mixing plant provided by the invention comprises casing 1, mixing plant 2 and can metering material by mass transport to the metering conveyor 3 of this mixing plant 2 is installed in this casing 1, wherein, mortar stirs needs sand material usually, the participation of powder and additive, therefore in order to realize the stirring of mortar, metering conveyor 3 comprises the sand material metering and conveying device 31 for sand material, powder metering conveying device 32 for powder and the additive metering and conveying device 33 for additive, thus pass through various sand material, powder and additive complete the stirring of mortar by mixing plant 2 with suitable proportioning, thus obtain various mortar product.And because this mortar whipping process completes in casing 1, solve the pollution problem of Site mortar.
In addition, in order to the structure of the portable mortar mixing plant making body of the present invention is simple, cost is low and be easy to realize, wherein, portable mortar mixing plant provided by the invention also comprises the material storing equipment 4 outside independent of casing 1, and sand material metering and conveying device 31 and/or powder conveying apparatus 32 are by this material storing equipment 4 feed.Wherein preferably, sand material metering and conveying device 31 and powder conveying apparatus 32 are by independent of material storing equipment 4 feed outside casing 1.Therefore, without the need to taking the sand material and powder that in casing 1, large quantity space stores, thus the structural configuration in casing 1 is made more rationally with succinct.And, casing 1 itself can use the container of all size to realize, and realize its movement between building site by haulage vehicle, and can be realized by various existing equipment (as the concrete mixer truck hereinafter mentioned and filler bin) independent of the material storing equipment 4 outside casing 1, thus make the cost of portable mortar mixing plant provided by the invention lower, be easy to realize.And thoroughly solve the corresponding shortcoming of fixed mortar mixing plant.
In addition importantly, by by the storage of sand material and powder independent of outside casing 1, the mixing plant 2 in casing 1 can be made to get various different sand material and powder, building-site is selected the sand material of suitable kind and specification and powder by actual needs and is supplied to metering conveyor 3, thus realizes the stirring and processing of variety classes mortar product.And if material storing equipment 4 is built up in casing 1, not only take the more space of casing 1 but also can only store certain sand material or powder in advance, thus can only realize the processing of certain mortar specific, practicality reduces greatly.Therefore, the practicality of portable mortar mixing plant provided by the invention is stronger.
It should be noted that, the embodiment that can realize technique scheme has multiple, and such as, metering conveyor 3 provided by the invention is the meterings that can either realize material, can realize again the equipment of mass transport, such as belted electronic balance.This metering conveyor 3 can be separate part also can be the combination of the combination such as conveyance conduit and meausring apparatus of several parts, therefore, the present invention for convenience of description, the preferred embodiment of the present invention is introduced at this, this preferred embodiment, only for illustration of the present invention, is not limited to the present invention.
Wherein, in preferred embodiment provided by the invention, material storing equipment 4 comprises the removable damp sand storage facilities 41 for sand material metering and conveying device 31 feed.Namely, directly damp sand can be supplied for mixing plant 2 by sand material metering and conveying device 31, thus do not need as the step needing to dry damp sand said in background technology, namely, because the portable mortar mixing plant of body of the present invention can stir at the scene, do not need the water content controlling mortar sand, the mortar stirred can be applied in onsite application immediately.Therefore the water content of mortar sand material can not affect the quality of mortar product.Now, in stirring technique flow process, preferably can also add water when stirring simultaneously and stir, make the water content of mortar product directly can arrive the needs of use.Therefore eliminate configuration drying plant and corresponding energy loss, and make the efficiency of overall mortar stirring technique flow process higher.In addition, why can complete the technique that the invention provides damp sand, also with the present invention by removable damp sand storage facilities 41 independent of relevant outside casing 1, if adopt the mode of built-in storage facilities, be then difficult to the storage realizing damp sand.Wherein preferably, in order to realize the storage of damp sand and utilize existing equipment to reduce costs, removable damp sand storage facilities 41 can be chosen as concrete mixer truck, can realize again the transport of damp sand with the storage that can either realize damp sand.
As depicted in figs. 1 and 2, in a preferred embodiment of the invention, in order to make the layout of portable mortar mixing plant provided by the invention more reasonable, wherein preferably, casing 1 is rectangular structure, such as, adopt lower-cost container to realize.Wherein, preferably, mixing plant 2 is vertical mixer, and the charging aperture of this vertical mixer is positioned at top, and discharging opening is bottom, and the short transverse namely along casing 1 is arranged.Thus while completing stirring operation, other equipment are arranged to facilitate in the length space taking casing 1 not too much.
Wherein, preferably, sand material metering and conveying device 31 is belt conveyer scale, and the output of this belt conveyer scale is corresponding with mixing plant 2, and it is outer and corresponding with corresponding material storing equipment 4 that input extends casing 1.More specifically, this sand material metering and conveying device 31 is arranged along the length direction of the rectangular structure of this casing 1 and extends the rear end of casing 1 from mixing plant 2, to facilitate and removable damp sand storage facilities 41(concrete mixer truck) match, and carry out discharging and the splicing of damp sand.Wherein belt conveyer scale is common part in this area, can complete the metering of material while transport, and the belt conveyer scale of electronic type can by the weight transmitting telegram in reply Ore-controlling Role 14 of material, so that control the conveying of material.
Because preferred belt conveyer scale extends outside casing 1, conveniently transport cases 1, more preferably, this belt conveyer scale is foldable form, and particularly, belt conveyer scale comprises the canned paragraph 51 at output place and input in folded section 52, folded section 52 stretches out casing 1 and hinged with canned paragraph 51, particularly, at pin joint O place, bearing pin can be installed, can selectively fold relative to canned paragraph 51 or launch by drive unit 6 to make folded section 52.Thus under travel position, the folded section 52 of stretching out casing 1 can be folded back in casing 1, thus neither affect normal construction and can conveniently transport again.
Wherein, the mode that can realize belt conveyer scale folding has multiple, and such as, by the mode such as motor or driving cylinder, particularly, preferred drive unit 6 is driving cylinder, is more preferably pneumatic linear actuator from cost consideration.Certain hydraulic cylinder can realize this object equally.Wherein, the stiff end of this driving cylinder is hinged on the top of casing 1, and telescopic end is hinged in folded section 52.Such as hinged by two connecting rod modes, with the movement travel of more convenient control folded section 52.Design for two connecting rods can refer to the design of the jib connecting rod of known concrete pump truck arm, and the present invention does not repeat at this.
In addition, in order to more accurately control sand doses, preferably, the transition hopper 7 of temporary sand material is installed above the input of belt conveyer scale.Particularly, this transition hopper 7 can arrange controlled valve, with can the feed of real-time blocking concrete mixer truck, makes to enter belt conveyer scale input sand material more accurate.The structure of this transition hopper 7 has various deformation, and this various deformation all should drop in protection scope of the present invention.
As shown in Figure 2, in a preferred embodiment of the invention, the powder conveniently provided, material storing equipment 4 comprises moveable filler bin 42, and this filler bin 42 is communicated with powder carry metering device 32.Preferably, powder metering conveying device 32 is arranged along the width mode of casing 1 rectangular structure and extends to the side foreign side of casing 1 from mixing plant 2, to communicate with filler bin 42, namely, filler bin 42 is positioned at the side of casing, and the comparatively wide filler bin 42 that multiple all size can be conveniently set in the region, side of casing 1.Such as shown in Figure 2, as a kind of embodiment, filler bin 42 is arranged as two, is wherein positioned at the filler bin 42 of front side for compartment structure, namely can be completed storage and the supply of three kinds of powders by these two filler bins 42.In order to realize obtaining powder from filler bin 42, powder metering conveying device 32 can comprise conveying chute and the weighing balance of mutually combination, transports material and be supplied to mixing plant 2 by conveying chute from filler bin 42 after weighing balance measures.Wherein the movement of filler bin 42 realizes by transporting equipments such as tank-transport trucks.In addition, the mode of texturing can expected for other those skilled in the art all should drop in protection scope of the present invention.
In addition, due in mortar whipping process, usually use the amount of additive less, therefore, be different from filler bin 42 and removable damp sand storage facilities 41, preferably the additive bin 11 storing additive can be arranged in casing 1, think additive metering and conveying device 33 feed.Preferably, additive metering and conveying device 33 is arranged along the length direction of cuboid and extends forward from mixing plant 1, and namely additive bin 11 can be positioned at the front of mixing plant 2.The wherein feed of conveniently additive, preferably, additive metering and conveying device 33 is for having the steelyard of screw conveying structure.Thus by the additive delivery that screw conveying structure realizes from bottom to top, and ensure the accurate measurement of additive.That is, the additive drawn off below additive bin 11 can by from bottom to top and tilt extend screw conveying structure carry and through steelyard measure after be fed to mixing plant 2.As a kind of preferred embodiment, as shown in Figure 2, additive bin can for 3 of arranging in the width direction.In addition, for the mode of texturing that other those skilled in the art can expect, should drop on equally in protection scope of the present invention.
Get back to the aforementioned mentioned stirring technique flow process that portable mortar mixing plant is provided of the present invention, due to can Site be realized, do not need the water content controlling mortar product, therefore can be preferably mixing plant 2 while stirring and supply water source, namely, in preferred embodiment provided by the invention, the cistern system 12 that promising mixing plant 2 provides water source is also installed in casing 1.Therefore, the water content of mortar product not only can be made as mentioned above directly to reach construction requirement, and importantly, by providing water source to mixing plant 2, effectively can lower the dust stirring and produce simultaneously, by the depositing dust effect of water, the environment in casing 1 is effectively improved, and can lifting mobile formula mortar mixing plant electric-control system, lubricating system etc. life-span and reduce fault rate, and save configuration dust settler cost.
Wherein, cistern system 12 can comprise the devices such as tank box, water pump and liquid meter conveying device, provides water source to be embodied as mixing plant 2.And in casing 1, this cistern system 12 can be arranged in the sand material metering and conveying device 31(belt conveyer scale extended back) side.And opposite side can also arrange electric-control system 14 and the pneumatic system 15 of portable mortar blending device provided by the invention, wherein electric-control system 14 can complete the material metering of metering and conveying device and the startup of conveying and mixing plant and the control such as close down, and pneumatic system 15 then can accessory drive 6(pneumatic linear actuator) flexible.Thus more sufficiently and reasonably utilize the space in casing 1.
Finally, the mortar product conveniently after mixing plant 2 stirring is applied in site operation in time, and portable mortar mixing plant provided by the invention also comprises moveable mortar pump 8, and this mortar pump 8 is corresponding with the discharging opening of mixing plant 2.The kind of this type of mortar pump 8 and specification have multiple, removable in order to realize it, can install roller or dolly, thus realize its mobility according to building site demand bottom it.Wherein the number of mortar pump 8 can be determined by the discharging opening quantity of mixing plant 2, all should drop in protection scope of the present invention for this type of change.
To sum up, the portable mortar mixing plant that the preferred embodiment for the present invention provides is by independent of the concrete mixer truck supply damp sand outside in casing 1, filler bin 42 supplies powder, and have the additive bin 11 of casing 1 inside and cistern system 12 to provide additive and water respectively, then completed the Site of mortar by mixing plant 1, finally by mortar pump 8, mortar product is pumped into required job site.Wherein, and though casing 1 inside or the device layout of integral movable type mortar mixing plant all comparatively reasonable, and the technological process that mortar can be made to stir more simply efficiently, cost is lower.Therefore portable mortar mixing plant provided by the invention can complete the Site of mortar product with lower cost, has higher practicality and promotional value.
Below the preferred embodiment of the present invention is described in detail by reference to the accompanying drawings; but; the present invention is not limited to the detail in above-mentioned embodiment; within the scope of technical conceive of the present invention; can carry out multiple simple variant to technical scheme of the present invention, these simple variant all belong to protection scope of the present invention.
It should be noted that in addition, each concrete technical characteristic described in above-mentioned detailed description of the invention, in reconcilable situation, can be combined by any suitable mode, in order to avoid unnecessary repetition, the present invention illustrates no longer separately to various possible combination.
In addition, also can be combined between various different embodiment of the present invention, as long as it is without prejudice to thought of the present invention, it should be considered as content disclosed in this invention equally.

Claims (12)

1. a portable mortar mixing plant, comprise casing (1), mixing plant (2) and can metering material by mass transport to the metering conveyor (3) of this mixing plant (2) is installed in this casing (1), described metering conveyor (3) comprises the sand material metering and conveying device (31) for sand material, powder metering conveying device (32) for powder and the additive metering and conveying device (33) for additive, it is characterized in that, described portable mortar mixing plant also comprises the material storing equipment (4) outside independent of described casing (1), described sand material metering and conveying device (31) and/or described powder conveying apparatus (32) are by this material storing equipment (4) feed, described sand material metering and conveying device (31) is belt conveyer scale, the output of this belt conveyer scale is corresponding with described mixing plant (2), input extends described casing (1) and corresponding with described material storing equipment (4) outward, described belt conveyer scale comprises the canned paragraph (51) at described output place and described input place folded section (52), described folded section (52) stretches out described casing (1) and hinged with described canned paragraph (51), drive unit (6) selectively or expansion folding relative to described canned paragraph (51) can be passed through to make described folded section (52).
2. portable mortar mixing plant according to claim 1, is characterized in that, described material storing equipment (4) comprises the removable damp sand storage facilities (41) for described sand material metering and conveying device feed.
3. portable mortar mixing plant according to claim 2, is characterized in that, described removable damp sand storage facilities (41) is concrete mixer truck.
4. portable mortar mixing plant according to claim 1, it is characterized in that, described drive unit (6) is driving cylinder, the stiff end of this driving cylinder is hinged on the top of described casing (1), and the telescopic end of this driving cylinder is hinged in described folded section (52).
5. according to the portable mortar mixing plant in claim 1-4 described in any one, it is characterized in that, the top of the described input of described belt conveyer scale is provided with the transition hopper (7) of temporary described sand material.
6. portable mortar mixing plant according to claim 1, it is characterized in that, described material storing equipment (4) comprises moveable filler bin (42), and this filler bin (42) is communicated with described powder carry metering device (32).
7. portable mortar mixing plant according to claim 1, is characterized in that, the additive bin (11) of promising described additive metering and conveying device (33) feed also installed by described casing (1).
8. the portable mortar mixing plant according to claim 1 or 7, is characterized in that, described additive metering and conveying device (33) is for having the steelyard of screw conveying structure.
9. portable mortar mixing plant according to claim 1 and 2, is characterized in that, also installs the cistern system (12) that promising described mixing plant (2) provides water source in described casing.
10. portable mortar mixing plant according to claim 1, is characterized in that, described mixing plant (2) is vertical mixer.
11. portable mortar mixing plants according to claim 1 or 10, it is characterized in that, described portable mortar mixing plant also comprises moveable mortar pump (8), and this mortar pump (8) is corresponding with the discharging opening of described mixing plant (2).
12. according to claim 1-3, 6, portable mortar mixing plant in 7 described in any one, it is characterized in that, described casing (1) is rectangular structure, described sand material metering and conveying device (31) is arranged along the length direction of this rectangular structure and extends the rear end of described casing (1) from described mixing plant (2), described powder metering conveying device (32) is arranged along the width mode of described rectangular structure and extends to the side foreign side of described casing (1) from described mixing plant (2), described additive metering and conveying device (33) is arranged along the length direction of described cuboid and extends forward from described mixing plant (1).
CN201310061510.5A 2013-02-27 2013-02-27 Moving type mortar stirring station Active CN103085173B (en)

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CN104153755B (en) * 2014-08-05 2016-08-24 成都西部石油装备股份有限公司 A kind of novel mulling sledge
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