CN103085173A - Moving type mortar stirring station - Google Patents
Moving type mortar stirring station Download PDFInfo
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- CN103085173A CN103085173A CN2013100615105A CN201310061510A CN103085173A CN 103085173 A CN103085173 A CN 103085173A CN 2013100615105 A CN2013100615105 A CN 2013100615105A CN 201310061510 A CN201310061510 A CN 201310061510A CN 103085173 A CN103085173 A CN 103085173A
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Abstract
The invention discloses a moving type mortar stirring station which comprises a tank body (1), wherein a piece of stirring equipment (2) and a measurement conveying equipment (3) which is used for measuring a material and conveying the material to the stirring equipment are installed in the tank body (1). The measurement conveying equipment comprises a sand measuring and conveying device (31) for sand, a powder measuring and conveying device (32) for powder, and an additive measuring and conveying device (32) for an additive; and the moving type mortar stirring station further comprises a piece of material storage equipment (4) which is independent outside the tank body. The material is supplied to the sand measuring and conveying device and/or the powder measuring and conveying device via the material storage equipment. Because the stirring equipment provided by the invention is arranged in the tank body, the problem that the on-site pollution is serious during stirring can be solved; and sand and/or powder storage equipment does not need to be arranged in the tank body, so that the structure is simple, the cost is relatively low, and mortar can be stirred on the site.
Description
Technical field
The present invention relates to mortar and stir the field, particularly, relate to a kind of portable mortar mixing plant.
Background technology
Along with country " prohibits now " wideling popularize of (the artificial stirring of on-the-spot nonstandardization of national architectural engineering building site complete prohibition mortar) policy to mortar, at present mortar stirring in all parts of the country has fixed mortar station to complete usually, and is transported to on-the-spot use by corresponding haulage vehicle.This fixed mortar station quantity is more and more, and form is also varied, take dry-mixed mortar plant as example, sums up and gets up to have following characteristics:
1, to be dry mixed station equipment many for tradition, and complex process, overall price generally do not wait millions of, and adding needs the corresponding logistics equipment of configuration, and cost is higher, and investment risk is large;
2, the technological process of dry-mixed mortar plant sand material is " damp sand-oven dry-stirring-dry-mixed mortar-add water stirring-pumping construction ", wherein, dry-mixed mortar must through the drying unit oven dry, lose efficacy to prevent the cement composition suction condensation cure in dry-mixed mortar with sand.This makes energy consumption and the cost compare of configuration drying system oven dry damp sand high; Therefore, can find out that there are the following problems for traditional fixed mortar station:
1, existing mortar station is fixed production line, and equipment is complicated, needs just can be implemented to on-the-spot construction by logistics equipments such as car, tanks;
2, existing mortar station production is dry mortar, and the sand material uses after need passing through oven dry, therefore need to configure special drying plant, expends a large amount of fire coals or fuel oil equal energy source.Yet, still need to be watered and could construct when before using in fact at the scene, dry mortar being stirred; Therefore there is the technique of unnecessary oven dry damp sand.
3, existing to be dry mixed station production line energy consumption higher, and the complete set of equipments price is also higher, causes carrying out difficultly on a large scale, and the client dare not invest hastily;
Therefore, provide a kind of Site that can solve to pollute heavyly, the cost that can reduce again mortar station as fixedly the time is high, and the portable mortar mixing plant that energy consumption is high has positive effect.
Summary of the invention
The purpose of this invention is to provide a kind of portable mortar mixing plant, this movable type mortar mixing plant can meet Site production, and simple in structure, cost is lower.
to achieve these goals, the invention provides a kind of portable mortar mixing plant, comprise casing, mixing plant is installed in this casing and can measures material and mass transport be given the metering conveyor of this mixing plant, described metering conveyor comprises the sand material metering and conveying device for the sand material, be used for the powder metering conveying device of powder and the additive metering and conveying device that is used for additive, wherein, described portable mortar mixing plant also comprises the material storing equipment that is independent of outside described casing, described sand material metering and conveying device and/or described powder conveying apparatus are by this material storing equipment feed.
Preferably, described material storing equipment is included as the removable damp sand storage facilities of described sand material metering and conveying device feed.
Preferably, described removable damp sand storage facilities is concrete mixer truck.
Preferably, described sand material metering and conveying device is belt conveyer scale, and the output of this belt conveyer scale is corresponding with described mixing plant, and it is outer and corresponding with described material storing equipment that input extends described casing.
Preferably, described belt conveyer scale comprises canned paragraph and the described input place folded section at described output place, described folded section is stretched out described casing and hinged with described canned paragraph, so that described folded section can be by selectively or expansion folding with respect to described canned paragraph of drive unit.
Preferably, described drive unit is driving cylinder, and the stiff end of this driving cylinder is hinged on the top of described casing, and the telescopic end of this driving cylinder is hinged on described folded section.
Preferably, the top of the described input of described belt conveyer scale is equipped with the transition hopper of temporary described sand material.
Preferably, described material storing equipment comprises movably filler bin, and this filler bin is communicated with described powder transport metering mechanism.
Preferably, described casing is also installed the additive bin of promising described additive metering and conveying device feed.
Preferably, described additive metering and conveying device is the steelyard with screw conveying structure.
Preferably, the cistern system that promising described mixing plant provides the water source also is installed in described casing.
Preferably, described mixing plant is vertical mixer.
Preferably, described portable mortar mixing plant also comprises movably mortar pump, and this mortar pump is corresponding with the discharging opening of described mixing plant.
Preferably, described casing is rectangular structure, described sand material metering and conveying device is along the length direction layout of this rectangular structure and the rear end of extending described casing from described mixing plant, described powder metering conveying device arranges and extends to from described mixing plant the side foreign side of described casing along the width mode of described rectangular structure, described additive metering and conveying device is arranged and extends forward from described mixing plant along the length direction of described cuboid.
Pass through technique scheme, because mixing plant provided by the invention is placed in casing, can solve the problem of on-the-spot heavy contamination during stirring, and due to the storage facilities that stores sand material and/or powder need be set in casing, simple in structure, therefore cost is lower, can realize the Site work of mortar.
Other features and advantages of the present invention will partly be described in detail in the specific embodiment subsequently.
Description of drawings
Accompanying drawing is to be used to provide a further understanding of the present invention, and consists of the part of specification, is used from explanation the present invention with the following specific embodiment one, but is not construed as limiting the invention.In the accompanying drawings:
Fig. 1 is the side-looking structural representation of the portable mortar mixing plant that provides of the preferred embodiment for the present invention;
Fig. 2 is the plan structure schematic diagram (omission concrete mixer truck) of the portable mortar mixing plant that provides of the preferred embodiment for the present invention.
Description of reference numerals
1 casing 2 mixing plants
3 metering conveyor 4 material memory devices
6 drive unit 7 transition hopper
8 mortar pumps
11 additive bin 12 cistern systems
13 generator 14 electric-control systems
15 pneumatic system 31 sand material metering and conveying devices
32 powder metering conveying device 33 additive metering and conveying devices
41 removable damp sand storage facilities 42 filler bins
51 canned paragraph 52 folded section
The specific embodiment
Below in conjunction with accompanying drawing, the specific embodiment of the present invention is elaborated.Should be understood that, the specific embodiment described herein only is used for description and interpretation the present invention, is not limited to the present invention.
In the present invention, in the situation that do not do opposite explanation, the direction during noun of locality that uses mortar mixing plant normal operation as normally portable in " upper and lower and short transverse ", namely as the above-below direction of the casing in the page of Fig. 1, " forward and backward and length direction " is take Fig. 1 and Fig. 2 as the basis, left and right directions for the casing in page, wherein " front " is left direction, " afterwards " is right direction, in addition, " side, width " above-below direction of casing in take Fig. 2 as the page on basis.These nouns of locality only are used for convenient explanation the present invention, are not limited to the present invention.
As depicted in figs. 1 and 2, a kind of portable mortar mixing plant provided by the invention, this movable type mortar mixing plant can be used for site operation, and cost simple in structure is lower.wherein, portable mortar mixing plant provided by the invention comprises casing 1, mixing plant 2 is installed in this casing 1 and can measures material and with the metering conveyor 3 of mass transport to this mixing plant 2, wherein, mortar stirs needs the sand material usually, the participation of powder and additive, therefore in order to realize the stirring of mortar, metering conveyor 3 comprises the sand material metering and conveying device 31 for the sand material, be used for the powder metering conveying device 32 of powder and the additive metering and conveying device 33 that is used for additive, thereby pass through various sand material, powder and additive are completed the stirring of mortar by mixing plant 2 with suitable proportioning, thereby obtain various mortar products.And because this mortar whipping process is completed, solved the pollution problem of Site mortar in casing 1.
In addition, for the portable mortar mixing plant that makes body of the present invention simple in structure, cost is low and be easy to realize, wherein, portable mortar mixing plant provided by the invention also comprises the material storing equipment 4 that is independent of outside casing 1, and sand material metering and conveying device 31 and/or powder conveying apparatus 32 are by these material storing equipment 4 feed.Wherein preferably, sand material metering and conveying device 31 and powder conveying apparatus 32 are by material storing equipment 4 feed that are independent of outside casing 1.Therefore, need not to take sand material and the powder that the interior large quantity space of casing 1 stores, thereby make the structural configuration in casing 1 more reasonable and succinct.And, casing 1 itself can use the container of all size to realize, and can realize its movement between the building site by haulage vehicle, and the material storing equipment 4 that is independent of outside casing 1 can be realized by various existing equipments (as concrete mixer truck and the filler bin of hereinafter mentioning), thereby makes the cost of portable mortar mixing plant provided by the invention lower, be easy to realize.And thoroughly solved the corresponding shortcoming of fixed mortar mixing plant.
In addition importantly, be independent of outside casing 1 by the storage with sand material and powder, can make the mixing plant 2 in casing 1 get various sand material and powder, building-site can be selected sand material and the powder of suitable kind and specification and be supplied to metering conveyor 3 by actual needs, thereby realizes the stirring and processing of variety classes mortar product.And if material storing equipment 4 is built up in casing 1, not only take the more space of casing 1 but also can only store in advance certain sand material or powder, thereby can only realize the processing of specific certain mortar, practicality reduces greatly.Therefore, the practicality of portable mortar mixing plant provided by the invention is stronger.
Need to prove, the embodiment that can realize technique scheme has multiple, and for example, metering conveyor 3 provided by the invention is the meterings that can either realize material, can realize again the equipment of mass transport, for example belted electronic balance.This metering conveyor 3 can also can be for example combination of conveyance conduit and meausring apparatus of the combination of several parts for separate part, therefore, the present invention for convenience of description, introduce the preferred embodiment of the present invention at this, this preferred embodiment only is used for explanation the present invention, is not limited to the present invention.
Wherein, in optimal way provided by the invention, material storing equipment 4 is included as the removable damp sand storage facilities 41 of sand material metering and conveying device 31 feed.Namely, can be directly mixing plant 2 supply damp sands by sand material metering and conveying device 31, thereby do not need as the said step that need to dry damp sand in background technology, namely, because the portable mortar mixing plant of body of the present invention can stir at the scene, do not need to control mortar with the water content of sand, stir the mortar that forms and immediately to be applied in on-the-spot the use.Therefore mortar can not affect the quality of mortar product with the water content of sand material.At this moment, in the stirring technique flow process, can also preferably add simultaneously entry and stir when stirring, make the water content of mortar product can directly arrive the needs of use.Therefore save configuration drying plant and corresponding energy loss, and made the efficient of whole mortar stirring technique flow process higher.In addition, why can complete the technique that the invention provides damp sand, also removable damp sand storage facilities 41 is independent of outside casing 1 relevant with the present invention, if adopt the mode of built-in storage facilities, be difficult to realize the storage of damp sand.Wherein preferably, for the storage that realizes damp sand and utilize existing equipment to reduce costs, removable damp sand storage facilities 41 can be chosen as concrete mixer truck, can realize the transportation of damp sand again with the storage that can either realize damp sand.
As depicted in figs. 1 and 2, in the preferred embodiment of the present invention, more reasonable for the layout that makes portable mortar mixing plant provided by the invention, wherein preferably, casing 1 is rectangular structure, for example adopts lower-cost container to realize.Wherein, preferably, mixing plant 2 is vertical mixer, and the charging aperture of this vertical mixer is positioned at the top, and discharging opening is the bottom, namely arranges along the short transverse of casing 1.Thereby complete stir operation in, the length space that takies casing 1 within reason is with convenient other equipment of arranging.
Wherein, preferably, sand material metering and conveying device 31 is belt conveyer scale, and the output of this belt conveyer scale is corresponding with mixing plant 2, and it is outer and corresponding with corresponding material storing equipment 4 that input extends casing 1.More specifically, this sand material metering and conveying device 31 is along the length direction layout of the rectangular structure of this casing 1 and the rear end of extending casing 1 from mixing plant 2, with convenience and removable damp sand storage facilities 41(concrete mixer truck) match, and carry out the discharging of damp sand and connect material.Wherein belt conveyer scale is common parts in this area, can complete the metering of material in transportation, and the belt conveyer scale of electronic type can be with the weight transmitting telegram in reply control system 14 of material, so that control the conveying of material.
Because preferred belt conveyer scale extends outside casing 1, for convenient transportation casing 1, more preferably, this belt conveyer scale is foldable form, and particularly, belt conveyer scale comprises that the canned paragraph 51 at output place and input are in folded section 52, folded section 52 is stretched out casing 1 and hinged with canned paragraph 51, particularly, can bearing pin be installed at pin joint O place, so that folded section 52 can be by selectively or expansion folding with respect to canned paragraph 51 of drive unit 6.Thereby can be under travel position, the folded section 52 that will stretch out casing 1 folds back in casing 1, can conveniently transport again thereby neither affect normal construction.
Wherein, can realize that the folding mode of belt conveyer scale has multiple, such as by modes such as motor or driving cylinders, particularly, preferred drive unit 6 is driving cylinder, from cost consideration pneumatic linear actuator more preferably.Certainly hydraulic cylinder can be realized this purpose equally.Wherein, the stiff end of this driving cylinder is hinged on the top of casing 1, and telescopic end is hinged on folded section 52.For example can be hinged by two connecting rod modes, with the movement travel of more convenient control folded section 52.Can be with reference to the design of the jib connecting rod of known concrete pump truck arm for the design of two connecting rods, the present invention does not do at this and gives unnecessary details.
In addition, in order more accurately to control sand material amount, preferably, the transition hopper 7 of temporary sand material is installed above the input of belt conveyer scale.Particularly, this transition hopper 7 can arrange controlled valve, with feed that can the real-time blocking concrete mixer truck, makes that to enter belt conveyer scale input sand material more accurate.The structure of this transition hopper 7 has various deformation, and this various deformation all should drop in protection scope of the present invention.
As shown in Figure 2, in the preferred embodiment of the present invention, for the powder that conveniently provides, material storing equipment 4 comprises movably filler bin 42, and this filler bin 42 is communicated with powder transport metering mechanism 32.Preferably, powder metering conveying device 32 arranges and extends to from mixing plant 2 the side foreign side of casing 1 along the width mode of casing 1 rectangular structure, to communicate with filler bin 42, namely, filler bin 42 is positioned at the side of casing, and the comparatively wide filler bin 42 that a plurality of all sizes can conveniently be set in the zone, side of casing 1.For example as shown in Figure 2, as a kind of embodiment, filler bin 42 is arranged as two, and the filler bin 42 that wherein is positioned at the front side is the compartment structure, namely can complete by these two filler bins 42 storage and the supply of three kinds of powders.In order to realize obtaining powder from filler bin 42, powder metering conveying device 32 can comprise conveying chute and the weighing balance of mutual combination, is transported material and supply to mixing plant 2 after the weighing balance metering from filler bin 42 by conveying chute.Wherein the movement of filler bin 42 can realize by transporting equipments such as tank-transport trucks.In addition, the mode of texturing that can expect for other those skilled in the art all should drop in protection scope of the present invention.
In addition, due in the mortar whipping process, usually use the amount of additive less, therefore, be different from filler bin 42 and removable damp sand storage facilities 41, can preferably the additive bin 11 of storing additive can be arranged in casing 1, think additive metering and conveying device 33 feed.Preferably, additive metering and conveying device 33 arranges and extends forward from mixing plant 1 along the length direction of cuboid, and namely additive bin 11 can be positioned at the place ahead of mixing plant 2.Wherein in order to facilitate the feed of additive, preferably, additive metering and conveying device 33 is for having the steelyard of screw conveying structure.Thereby realize from bottom to top additive delivery by screw conveying structure, and guarantee the accurate measurement of additive.That is the additive that, draws off from additive bin 11 belows can by from bottom to top and the screw conveying structure that tilts to extend carry and be fed to mixing plant 2 after the steelyard metering.As a kind of preferred embodiment, as shown in Figure 2, additive bin can be 3 of broad ways layout.In addition, the mode of texturing for other those skilled in the art can expect should drop in protection scope of the present invention equally.
Get back to the aforementioned mentioned stirring technique flow process that portable mortar mixing plant is provided of the present invention, owing to can realizing Site, need not control the water content of mortar product, therefore can be preferably mixing plant 2 and supply the water source when stirring, namely, in preferred embodiment provided by the invention, the cistern system 12 that promising mixing plant 2 provides the water source is installed also in casing 1.Therefore, not only as mentioned above can be so that the water content of mortar product directly reaches construction requirement, and importantly, by providing the water source to mixing plant 2, can effectively lower and stir the dust that produces simultaneously, depositing dust effect by water makes the environment in casing 1 effectively improve, and life-span of electric-control system that can lifting mobile formula mortar mixing plant, lubricating system etc. and reduce fault rate, and has saved the cost of configuration dust settler.
Wherein, cistern system 12 can comprise the devices such as tank box, water pump and liquid meter conveying device, provides the water source to be embodied as mixing plant 2.And in casing 1, this cistern system 12 can be arranged in the sand material metering and conveying device 31(belt conveyer scale that extends back) a side.And opposite side can also be arranged electric-control system 14 and the pneumatic system 15 of portable mortar blending device provided by the invention, wherein electric-control system 14 can be completed the startup of the material metering of metering and conveying device and conveying and mixing plant and the control such as close down, and pneumatic system 15 can accessory drive 6(pneumatic linear actuator) flexible.Thereby more sufficiently and reasonably utilize the space in casing 1.
At last, in time be applied in site operation in order to facilitate the mortar product after mixing plant 2 stirs, portable mortar mixing plant provided by the invention also comprises movably mortar pump 8, and this mortar pump 8 is corresponding with the discharging opening of mixing plant 2.The kind of this type of mortar pump 8 and specification have multiple, and be removable in order to realize it, can roller or dolly be installed in its bottom, thereby realize its mobility according to the building site demand.Wherein the number of mortar pump 8 can be determined by the discharging opening quantity of mixing plant 2, all should drop in protection scope of the present invention for this type of change.
To sum up, the portable mortar mixing plant that the preferred embodiment for the present invention provides can be by the supply of the concrete mixer truck outside being independent of in casing 1 damp sand, filler bin 42 supply powders, and there are additive bin 11 and the cistern system 12 of casing 1 inside that additive and water are provided respectively, then complete the Site of mortar by mixing plant 1, by mortar pump 8, mortar product is pumped into required job site at last.Wherein, no matter casing is 1 inside or the device layout integral movable type mortar mixing plant is all comparatively reasonable, and the technological process that can make mortar stir is more simple efficiently, cost is lower.Therefore portable mortar mixing plant provided by the invention can be completed the Site of mortar product with lower cost, has higher practicality and promotional value.
Below describe by reference to the accompanying drawings the preferred embodiment of the present invention in detail; but; the present invention is not limited to the detail in above-mentioned embodiment; in technical conceive scope of the present invention; can carry out multiple simple variant to technical scheme of the present invention, these simple variant all belong to protection scope of the present invention.
Need to prove in addition, each concrete technical characterictic described in the above-mentioned specific embodiment in reconcilable situation, can make up by any suitable mode, for fear of unnecessary repetition, the present invention is to the explanation no longer separately of various possible combinations.
In addition, also can carry out any combination between various embodiment of the present invention, as long as it is without prejudice to thought of the present invention, it should be considered as content disclosed in this invention equally.
Claims (14)
1. portable mortar mixing plant, comprise casing (1), mixing plant (2) is installed in this casing (1) and can measures material and mass transport be given the metering conveyor (3) of this mixing plant (2), described metering conveyor (3) comprises the sand material metering and conveying device (31) for the sand material, be used for the powder metering conveying device (32) of powder and the additive metering and conveying device (33) that is used for additive, it is characterized in that, described portable mortar mixing plant also comprises the material storing equipment (4) that is independent of outside described casing (1), described sand material metering and conveying device (31) and/or described powder conveying apparatus (32) are by this material storing equipment (4) feed.
2. portable mortar mixing plant according to claim 1, is characterized in that, described material storing equipment (4) is included as the removable damp sand storage facilities (41) of described sand material metering and conveying device feed.
3. portable mortar mixing plant according to claim 2, is characterized in that, described removable damp sand storage facilities (41) is concrete mixer truck.
4. portable mortar mixing plant according to claim 1, it is characterized in that, described sand material metering and conveying device (31) is belt conveyer scale, the output of this belt conveyer scale is corresponding with described mixing plant (2), and it is outer and corresponding with described material storing equipment (4) that input extends described casing (1).
5. portable mortar mixing plant according to claim 4, it is characterized in that, described belt conveyer scale comprises canned paragraph (51) and the described input place folded section (52) at described output place, described folded section (52) is stretched out described casing (1) and hinged with described canned paragraph (51), so that described folded section (52) can be passed through selectively or expansion folding with respect to described canned paragraph (51) of drive unit (6).
6. portable mortar mixing plant according to claim 5, is characterized in that, described drive unit (6) is driving cylinder, and the stiff end of this driving cylinder is hinged on the top of described casing (1), and the telescopic end of this driving cylinder is hinged on described folded section (52).
7. the described portable mortar mixing plant of any one according to claim 4-6, is characterized in that, the top of the described input of described belt conveyer scale is equipped with the transition hopper (7) of temporary described sand material.
8. portable mortar mixing plant according to claim 1, is characterized in that, described material storing equipment (4) comprises movably filler bin (42), and this filler bin (42) is communicated with described powder transport metering mechanism (32).
9. portable mortar mixing plant according to claim 1, is characterized in that, described casing (1) is also installed the additive bin (11) of promising described additive metering and conveying device (33) feed.
10. according to claim 1 or 9 described portable mortar mixing plants, is characterized in that, described additive metering and conveying device (33) is for having the steelyard of screw conveying structure.
11. portable mortar mixing plant according to claim 1 and 2 is characterized in that, the cistern system (12) that promising described mixing plant (2) provides the water source also is installed in described casing.
12. portable mortar mixing plant according to claim 1 is characterized in that, described mixing plant (2) is vertical mixer.
13. according to claim 1 or 12 described portable mortar mixing plants is characterized in that, described portable mortar mixing plant also comprises movably mortar pump (8), and this mortar pump (8) is corresponding with the discharging opening of described mixing plant (2).
14. according to claim 1-3, 8, the described portable mortar mixing plant of any one in 9, it is characterized in that, described casing (1) is rectangular structure, described sand material metering and conveying device (31) arranges and extends from described mixing plant (2) rear end of described casing (1) along the length direction of this rectangular structure, described powder metering conveying device (32) arranges and extends to from described mixing plant (2) the side foreign side of described casing (1) along the width mode of described rectangular structure, described additive metering and conveying device (33) is arranged and extends forward from described mixing plant (1) along the length direction of described cuboid.
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| CN201310061510.5A CN103085173B (en) | 2013-02-27 | 2013-02-27 | Moving type mortar stirring station |
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| CN201310061510.5A CN103085173B (en) | 2013-02-27 | 2013-02-27 | Moving type mortar stirring station |
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| CN111841388A (en) * | 2020-07-03 | 2020-10-30 | 湖南中联重科混凝土机械站类设备有限公司 | Rotary drum and wet mixing machine |
| CN112248244A (en) * | 2020-11-27 | 2021-01-22 | 逯若愚 | Wet mortar apparatus for producing |
| CN113733360A (en) * | 2021-08-30 | 2021-12-03 | 青岛科技大学 | Double-process production line of assembled fireproof and heat-preservation integrated wallboard and production process thereof |
| CN115008615A (en) * | 2022-07-04 | 2022-09-06 | 朱东敏 | Integrated production line for field mixing and construction for preparing green (ultra) high-performance concrete |
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| CN103085173B (en) | 2015-07-01 |
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Address after: 415907, Hunan, Hanshou hi tech Industrial Park, Changde Huang Fu neighborhood committee, No. 1, Union Road Patentee after: Zoomlion Heavy Industry Science & Technology Development Co., Ltd. Address before: 410013 Yuelu District, Hunan, silver basin Road, No. 361, No. Patentee before: Zoomlion Heavy Industry Science & Technology Development Co., Ltd. |