CN103072044A - Miniature milling and drilling combined machine - Google Patents
Miniature milling and drilling combined machine Download PDFInfo
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Abstract
微型铣钻组合机床属机械加工设备领域,目的在于解决现有技术不能实现高转速下高精度加工的问题。包括底座、龙门架、滑台、卡具、电主轴、主轴夹套和控制计算机;三个滑台分别作为X向滑台、Y向滑台和Z向滑台,所述X向滑台、Y向滑台和Z向滑台位于坐标系的三个坐标轴方向,所述Z向滑台带动所述电主轴做Z向进给运动,所述X向滑台和Y向滑台共同作用带动带动卡具上的工件做X向和Y向的复合运动,控制计算机通过数控系统控制X向滑台、Y向滑台和Z向滑台中的电机运转及电主轴的转动,电主轴配合连接铣刀和钻头实现铣钻加工。本发明通过数控系统控制电机带动整体运动,实现高转速下的高精度加工;通过更换铣刀和钻头实现铣床和钻床的功能。
The micro-milling-drilling combined machine tool belongs to the field of mechanical processing equipment, and aims to solve the problem that the prior art cannot realize high-precision machining under high-speed. Including base, gantry frame, sliding table, fixture, electric spindle, spindle jacket and control computer; the three sliding tables are respectively used as X-direction sliding table, Y-direction sliding table and Z-direction sliding table, the X-direction sliding table, The Y-direction slide table and the Z-direction slide table are located in the direction of the three coordinate axes of the coordinate system. The Z-direction slide table drives the electric spindle to perform the Z-direction feed movement, and the X-direction slide table and the Y-direction slide table work together. Drive the workpiece on the jig to do X-direction and Y-direction compound movement, the control computer controls the motor operation in the X-direction slide table, Y-direction slide table and Z-direction slide table and the rotation of the electric spindle through the numerical control system, and the electric spindle is matched and connected Milling cutters and drills realize milling and drilling. The invention controls the motor to drive the overall movement through the numerical control system, realizes high-precision processing at high speed; realizes the functions of the milling machine and the drilling machine by replacing the milling cutter and the drill bit.
Description
技术领域 technical field
本发明涉及一种在高速下完成工件高精度铣钻加工的微型铣钻组合机床,属于机械加工设备技术领域。The invention relates to a micro-milling-drilling combined machine tool capable of completing high-precision milling and drilling of workpieces at high speed, and belongs to the technical field of mechanical processing equipment.
背景技术 Background technique
航空航天、国防工业、微电子行业、现代医学以及生物工程技术领域所使用的精密/超精密三维微小零件具有从微米到毫米数量级的尺寸特征,三维微小零件及使用三维微小零件的微型装置还具有结构形状特异化、零件材料多样化、尺寸及表面质量高精度化的特征。Precision/ultra-precision three-dimensional tiny parts used in aerospace, defense industry, microelectronics industry, modern medicine and bioengineering technology have dimensional characteristics ranging from microns to millimeters, and three-dimensional tiny parts and micro-devices using three-dimensional tiny parts also have Specialized structural shape, diversified parts materials, high precision of size and surface quality.
申请号为CN200920193988.2的中国专利公开了一项名称为“微型铣床”的技术方案。该微型铣床包括机床座、工作台传动系统、主轴升降传动系统、主轴控制系统和编码控制系统,所述机床座设置在机床的最下端,所述工作台传动系统设置在所述机床座上,所述工作台传动系统包括横向传动系统和纵向传动系统,所述机床座上部连接有一个立柱箱,所述立柱箱端部连接所述主轴控制系统和编码控制系统,所述编码控制系统控制所述主轴运动,所述主轴升降系统沿着所述立柱箱升降。The Chinese patent application number CN200920193988.2 discloses a technical solution named "micro-milling machine". The micro milling machine includes a machine bed, a worktable transmission system, a spindle lifting transmission system, a spindle control system and an encoding control system, the machine bed is arranged at the lowermost end of the machine tool, and the worktable transmission system is arranged on the machine bed, The workbench transmission system includes a transverse transmission system and a longitudinal transmission system. A column box is connected to the upper part of the machine bed, and the end of the column box is connected to the spindle control system and the coding control system. The coding control system controls the The main shaft moves, and the main shaft lifting system lifts along the column box.
由于该微型铣床的工作台传动系统设计、主轴控制系统设计等原因,导致该微型铣床不能在高转速下进行高精度加工。Due to reasons such as the design of the worktable transmission system and the design of the spindle control system of the micro milling machine, the micro milling machine cannot perform high-precision machining at high rotational speeds.
发明内容 Contents of the invention
本发明的目的在于解决现有技术不能实现高转速下高精度加工的问题,提出一种集铣、钻功能为一体的微型铣钻组合机床。The purpose of the present invention is to solve the problem that the prior art cannot realize high-precision machining at high speed, and propose a micro-milling-drilling combined machine tool integrating milling and drilling functions.
为实现上述目的,本发明的微型铣钻组合机床包括底座、卡具、滑台、电主轴、控制计算机、机床控制器、主轴变速器、龙门架和主轴夹套;In order to achieve the above object, the micro-milling-drilling machine tool of the present invention includes a base, a fixture, a slide table, an electric spindle, a control computer, a machine tool controller, a spindle transmission, a gantry and a spindle chuck;
所述三个滑台分别作为X向滑台、Y向滑台和Z向滑台,所述龙门架固定连接在所述底座上,所述Z向滑台固定在所述龙门架上并且垂直于底座,所述Z向滑台上通过螺栓固定有长方形垫板,所述电主轴通过主轴夹套固定在所述长方形垫板上,所述Z向滑台纵向中心线、长方形垫板中心线和电主轴轴线在同一平面内,所述X向滑台固定在所述底座上,所述X向滑台纵向中心线垂直于龙门架,所述Y向滑台固定在所述X向滑台上,所述X向滑台和所述Y向滑台的纵向中心线互相垂直,所述Y向滑台上固定安装卡具,与所述电主轴轴线垂直;所述电主轴上配合连接铣刀或钻头;所述控制计算机通过数控系统操控机床控制器从而控制X向滑台、Y向滑台和Z向滑台中的电机运转,通过主轴变速器控制电主轴的转动。The three slides are respectively used as the X-direction slide, the Y-direction slide and the Z-direction slide, the gantry is fixedly connected to the base, the Z-direction slide is fixed on the gantry and vertically On the base, the Z-direction sliding table is fixed with a rectangular backing plate by bolts, the electric spindle is fixed on the rectangular backing plate through the spindle jacket, the longitudinal centerline of the Z-direction sliding table, the centerline of the rectangular backing plate In the same plane as the axis of the electric spindle, the X-direction slide table is fixed on the base, the longitudinal centerline of the X-direction slide table is perpendicular to the gantry frame, and the Y-direction slide table is fixed on the X-direction slide table The longitudinal centerlines of the X-direction slide table and the Y-direction slide table are perpendicular to each other, and a fixture is fixedly installed on the Y-direction slide table, which is perpendicular to the axis of the electric spindle; Knives or drills; the control computer controls the machine tool controller through the numerical control system to control the motors in the X-direction slide, Y-direction slide and Z-direction slide, and controls the rotation of the electric spindle through the spindle transmission.
所述滑台包括丝杠座、丝杠、连接板、电机支座、电机、工字型滑轨、滑块和滑台底板;滑台底板的一端固接电机支座,电机固接在电机支座上,丝杠的一端与电机的电机轴固接,另一端放置在固接在滑台底板的另一端的丝杠座的轴承内;两个工字型滑轨固定在滑台底板上,并位于丝杠座两侧垂直于丝杠座,所述每个工字型滑轨上设置有两个滑块,所述滑块可以在所述工字型滑轨上滑动,所述连接板固定在所述滑块上,所述连接板内部设有丝母与所述丝杠形成螺旋副。The slide table includes a lead screw seat, a lead screw, a connecting plate, a motor support, a motor, an I-shaped slide rail, a slider and a slide table bottom plate; one end of the slide table bottom plate is fixedly connected to the motor support, and the motor is fixedly connected to the motor On the support, one end of the screw is fixed to the motor shaft of the motor, and the other end is placed in the bearing of the screw seat fixed on the other end of the bottom plate of the slide table; two I-shaped slide rails are fixed on the bottom plate of the slide table , and located on both sides of the screw seat perpendicular to the screw seat, two sliders are provided on each I-shaped slide rail, and the sliders can slide on the I-shaped slide rails. The connection The plate is fixed on the slider, and a screw nut is provided inside the connecting plate to form a screw pair with the lead screw.
所述龙门架包括侧面板和长方形凸台,所述两个侧面板构成的长方形箱体通过中间隔板分隔成孔状,所述两个侧面板垂直固接在所述底座上,所述龙门架通过所示长方形凸台固接Z向滑台。The gantry frame includes a side panel and a rectangular boss, the rectangular box formed by the two side panels is separated into a hole shape by an intermediate partition, the two side panels are vertically fixed on the base, and the gantry The frame is fixed to the Z-direction slide table through the rectangular boss shown.
所述主轴夹套包括底板和侧板;所述两个侧板垂直于所述底板,所述两个侧板分别开有轴线重合的通孔,所述两个通孔与所述电主轴过盈配合,两个侧板的一端分别有低于长方体上表面的固定凸台,每个固定凸台上分别有豁口与通孔贯穿,凸台上分别设有螺纹孔,用螺栓通过该螺纹孔拧紧豁口调节通孔的孔径将电主轴紧固;所述主轴夹套通过底板与所述长方形垫板固定。The spindle jacket includes a bottom plate and a side plate; the two side plates are perpendicular to the bottom plate, and the two side plates are respectively provided with through holes with coincident axes, and the two through holes pass through the electric spindle. Ying fit, one end of the two side plates has a fixed boss lower than the upper surface of the cuboid, each fixed boss has a gap and a through hole through it, and the bosses are respectively provided with threaded holes, and bolts pass through the threaded holes Tighten the gap to adjust the aperture of the through hole to fasten the electric spindle; the spindle jacket is fixed to the rectangular backing plate through the bottom plate.
所述机床整体尺寸小于300mm×300mm×300mm。The overall size of the machine tool is less than 300mm×300mm×300mm.
本发明的有益效果为:本发明的微型铣钻组合机床通过数控系统控制电机带动主轴转动、带动X向滑台、Y向滑台和Z向滑台的滑动,实现了高转速下的高精度加工;另外可以通过更换铣刀和钻头对工件进行铣和钻的操作,集合了铣床和钻床的功能。The beneficial effects of the present invention are: the micro-milling-drilling combined machine tool of the present invention drives the main shaft to rotate through the numerical control system control motor, and drives the sliding of the X-direction sliding table, Y-direction sliding table and Z-direction sliding table, realizing high precision at high speed Processing; in addition, the milling and drilling operations on the workpiece can be performed by changing the milling cutter and drill bit, which integrates the functions of the milling machine and the drilling machine.
附图说明 Description of drawings
图1为本发明的铣钻组合机床整体结构示意图;Fig. 1 is the overall structure schematic diagram of milling and drilling combination machine tool of the present invention;
图2为本发明的铣钻组合机床整体结构主视图;Fig. 2 is a front view of the overall structure of the combined milling and drilling machine tool of the present invention;
图3为本发明的铣钻组合机床整体结构右视图;Fig. 3 is a right view of the overall structure of the combined milling and drilling machine tool of the present invention;
图4为本发明的滑台的结构示意图;Fig. 4 is the structural representation of slide table of the present invention;
图5为本发明的龙门架结构示意图;Fig. 5 is the structural representation of gantry frame of the present invention;
图6为本发明的龙门架结构俯视图;Fig. 6 is a plan view of the gantry structure of the present invention;
图7为本发明的主轴夹套结构主视图;Fig. 7 is the front view of the spindle chuck structure of the present invention;
图8为本发明的主轴夹套结构俯视图;Fig. 8 is a top view of the spindle chuck structure of the present invention;
图9为本发明的工作流程图;Fig. 9 is a work flow chart of the present invention;
其中:1、底座,2、龙门架,201、长方形凸台,202侧面板,3、Z向滑台,4、长方形垫板,5、主轴夹套,501、底板,502、侧板,503、豁口,504、固定凸台,505、通孔,506、螺纹孔,6、电主轴,7、卡具,8、Y向滑台,9、X向滑台,10、丝杠座,11、丝杠,12、连接板,13、电机支座,14、电机,15、工字型滑轨,16、滑块,17、滑台底板。Among them: 1. Base, 2. Gantry frame, 201. Rectangular boss, 202 Side panel, 3. Z-direction sliding table, 4. Rectangular backing plate, 5. Spindle jacket, 501. Bottom plate, 502. Side plate, 503 , gap, 504, fixed boss, 505, through hole, 506, threaded hole, 6, electric spindle, 7, fixture, 8, Y-direction slide table, 9, X-direction slide table, 10, lead screw seat, 11 , leading screw, 12, connection plate, 13, motor support, 14, motor, 15, I-shaped slide rail, 16, slide block, 17, slide table bottom plate.
具体实施方式 Detailed ways
下面结合附图对本发明做进一步描述。The present invention will be further described below in conjunction with the accompanying drawings.
参见附图1、附图2和附图3,本发明的微型铣钻组合机床包括底座1、龙门架2、滑台、卡具7、电主轴6、主轴夹套5、控制计算机、机床控制器和主轴变速器;所述三个滑台分别作为X向滑台9、Y向滑台8和Z向滑台3,所述龙门架2固定连接在所述底座1上,所述Z向滑台3固定在所述龙门架2上并且垂直于底座1,所述Z向滑台3上通过螺栓固定有长方形垫板4,所述电主轴6通过主轴夹套5固定在所述长方形垫板4上,所述Z向滑台3纵向中心线、长方形垫板4中心线和电主轴6轴线在同一平面内,所述Z向滑台3带动电主轴6做Z向进给运动,所述X向滑台9固定在所述底座1上,所述X向滑台9纵向中心线垂直于龙门架2,所述Y向滑台8固定在所述X向滑台9上,所述X向滑台9和所述Y向滑台8的纵向中心线互相垂直,所述Y向滑台8上固定安装卡具7,与所述电主轴6轴线垂直;通过X向滑台9和Y向滑台8的配合实现卡具7上的工件在X向和Y向的复合运动,所述电主轴6上配合连接铣刀或钻头;所述控制计算机通过数控系统操控机床控制器控制X向滑台9、Y向滑台8和Z向滑台3中的电机14运转,通过主轴变速器控制电主轴6的转动。Referring to accompanying
参见附图4,所述滑台包括丝杠座10、丝杠11、连接板12、电机支座13、电机14、工字型滑轨15、滑块16和滑台底板17;滑台底板17的一端固接电机支座13,电机14固接在电机支座13上,丝杠11的一端与电机14轴固接,另一端放置在固接在滑台底板17的另一端的丝杠座10的轴承内;两个工字型滑轨15固定在滑台底板17上,并位于丝杠座10两侧垂直于丝杠座10,所述每个工字型滑轨15上设置有两个滑块16,所述滑块16可以在所述工字型滑轨15上滑动,所述连接板12固定在所述滑块16上,所述连接板12内部设有丝母与所述丝杠11形成螺旋副。Referring to accompanying
参见附图5和附图6,所述龙门架2包括侧面板202、中间隔板和长方形凸台201,所述中间隔板将两个侧面板202构成的长方形箱体分隔成孔状,所述两个侧面板202垂直固接在所述底座1上,所述龙门架2通过所示长方形凸台201固接Z向滑台3。Referring to accompanying
参见附图7和附图8,所述主轴夹套5包括底板501和侧板502;所述两个侧板502垂直于所述底板501,所述两个侧板502分别开有轴线重合的通孔505,所述两个通孔505与所述电主轴6过盈配合,两个侧板502的一端分别有低于长方体上表面的固定凸台504,每个固定凸台504上分别有豁口503与通孔505贯穿,凸台上分别设有螺纹孔506,用螺栓通过该螺纹孔506拧紧豁口503调节通孔505的孔径将电主轴6紧固;所述主轴夹套5通过底板501与所述长方形垫板4固定。Referring to accompanying
所述龙门架2的长方形凸台201与所述Z向滑台3的滑台底板501固定连接,所述X向滑台9的连接板12与所述Y向滑台8的滑台底板501固定连接,所述卡具7固定安装在所述Y向滑台8的连接板12上,所述长方形垫板4固定连接在所述Z向滑台3的连接板12上。The
本发明的机床的X、Y、Z三向滑台分别用三根电缆连接机床控制器,通过机床控制器发出命令,实现X、Y、Z三向滑台的往复运动,机床的电主轴6用一根电缆连接主轴变速器,调节主轴变速器实现电主轴6的匀速转动,机床控制器连接电脑机箱与显示器,并用数控软件mach3对机床控制器给出指令,由机床控制器发出命令对机床进行操控。The X, Y, and Z three-way sliding tables of the machine tool of the present invention are respectively connected to the machine tool controller with three cables, and the machine tool controller issues commands to realize the reciprocating motion of the X, Y, and Z three-way sliding tables. The
参见附图9,本发明的微型铣钻组合机床的工作流程图为:首先,启动整个装置;然后,将整体数值初始化,输入待加工参数;其次,将工件用卡具7夹紧,开始加工;最后,结束整个加工过程。Referring to accompanying
本发明微型铣钻组合机床的尺寸整体小于300mm×300mm×300mm,加工精度为±0.25um,主轴径向圆跳动为2μm,主轴回转精度为1μm,重复定位精度为±1μm,最高转速可达100000rpm,加工零件的最小尺寸为0.5×0.5mm,所述龙门架2采用的材料为HT200。The overall size of the micro-milling-drilling combined machine tool of the present invention is less than 300mm×300mm×300mm, the machining accuracy is ±0.25um, the radial runout of the spindle is 2μm, the rotation accuracy of the spindle is 1μm, the repeat positioning accuracy is ±1μm, and the maximum speed can reach 100000rpm , the minimum size of the processed parts is 0.5×0.5mm, and the material used for the
采用超景深三维显微镜仪器对机床加工的微小零件进行测量,可观测到加工的微小零件具有较高的加工精度。The ultra-depth-of-field three-dimensional microscope instrument is used to measure the tiny parts processed by the machine tool, and it can be observed that the processed tiny parts have high machining accuracy.
以上为本发明的具体实施方式,但绝非对本发明的限制。The above are specific embodiments of the present invention, but are by no means limiting the present invention.
Claims (5)
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Cited By (16)
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CN104339178A (en) * | 2013-08-09 | 2015-02-11 | 东芝机械株式会社 | An accessory used for a door-shape processing center |
CN105215858A (en) * | 2015-10-15 | 2016-01-06 | 鹤山市精工制版有限公司 | A kind of grinding, sand blasting integrated machine |
CN106041548A (en) * | 2016-07-27 | 2016-10-26 | 无锡鼎茂机械制造有限公司 | Numerical control perforator coordinate worktable |
CN106735443A (en) * | 2017-02-15 | 2017-05-31 | 张广山 | A kind of drilling machine that can move regulation fixing apparatus |
CN107214565A (en) * | 2016-03-22 | 2017-09-29 | 北京蓝新特科技股份公司 | Universal chuck lathe |
CN107900709A (en) * | 2017-11-30 | 2018-04-13 | 江苏阿尔博装饰工程有限公司 | A kind of multifunction machine slide unit |
CN108098347A (en) * | 2018-01-29 | 2018-06-01 | 东莞市艾能炬机械有限公司 | Six-shaft horizontal type milling and drilling deep hole composite machine tool |
CN108317075A (en) * | 2018-03-29 | 2018-07-24 | 上海大学 | A kind of pilot handle hydraulic pump test fixture |
CN108393715A (en) * | 2018-05-03 | 2018-08-14 | 河南工学院 | High precision electric control clamping device for precise numerical control machine |
CN108406338A (en) * | 2018-03-20 | 2018-08-17 | 吉林大学 | Tool heads action space is quadric multi-dimensional ultrasound tool system and method |
CN110000621A (en) * | 2019-03-15 | 2019-07-12 | 辽宁科技大学 | A kind of magnetic grinder and magnetic grinding method for big plane polishing |
CN112233531A (en) * | 2020-09-05 | 2021-01-15 | 安徽工程大学 | A comprehensive experimental debugging platform for milling and drilling combination fixtures |
CN112975551A (en) * | 2021-02-26 | 2021-06-18 | 江苏海默森智能科技有限公司 | Lathe with automatic lifting function after outage |
CN113494879A (en) * | 2021-09-09 | 2021-10-12 | 新沂市凯宁工具有限公司 | Factory detection equipment for woodworking drill bit |
CN113732381A (en) * | 2021-09-07 | 2021-12-03 | 南通泰德电子材料科技有限公司 | Automatic cutting device for cutting high-purity aluminum ingot and using method thereof |
CN115055983A (en) * | 2022-07-26 | 2022-09-16 | 安徽理工大学 | A coaxial integrated macro-micro composite drive X-Y worktable for high-speed precise positioning and its control method |
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CN104339178A (en) * | 2013-08-09 | 2015-02-11 | 东芝机械株式会社 | An accessory used for a door-shape processing center |
CN104339178B (en) * | 2013-08-09 | 2017-11-10 | 东芝机械株式会社 | Door shape machining center annex |
CN105215858A (en) * | 2015-10-15 | 2016-01-06 | 鹤山市精工制版有限公司 | A kind of grinding, sand blasting integrated machine |
CN107214565A (en) * | 2016-03-22 | 2017-09-29 | 北京蓝新特科技股份公司 | Universal chuck lathe |
CN106041548B (en) * | 2016-07-27 | 2018-08-17 | 无锡鼎茂机械制造有限公司 | A kind of numerical control punch coordinate setting table |
CN106041548A (en) * | 2016-07-27 | 2016-10-26 | 无锡鼎茂机械制造有限公司 | Numerical control perforator coordinate worktable |
CN106735443A (en) * | 2017-02-15 | 2017-05-31 | 张广山 | A kind of drilling machine that can move regulation fixing apparatus |
CN107900709A (en) * | 2017-11-30 | 2018-04-13 | 江苏阿尔博装饰工程有限公司 | A kind of multifunction machine slide unit |
CN108098347A (en) * | 2018-01-29 | 2018-06-01 | 东莞市艾能炬机械有限公司 | Six-shaft horizontal type milling and drilling deep hole composite machine tool |
CN108406338A (en) * | 2018-03-20 | 2018-08-17 | 吉林大学 | Tool heads action space is quadric multi-dimensional ultrasound tool system and method |
CN108406338B (en) * | 2018-03-20 | 2023-08-11 | 吉林大学 | Multi-dimensional ultrasonic tool system and method with tool head action space being quadric surface |
CN108317075B (en) * | 2018-03-29 | 2019-08-06 | 上海大学 | A pilot handle hydraulic pump test tool |
CN108317075A (en) * | 2018-03-29 | 2018-07-24 | 上海大学 | A kind of pilot handle hydraulic pump test fixture |
CN108393715A (en) * | 2018-05-03 | 2018-08-14 | 河南工学院 | High precision electric control clamping device for precise numerical control machine |
CN108393715B (en) * | 2018-05-03 | 2023-08-22 | 河南工学院 | High-precision electric control clamping device for precision numerical control machine tool |
CN110000621A (en) * | 2019-03-15 | 2019-07-12 | 辽宁科技大学 | A kind of magnetic grinder and magnetic grinding method for big plane polishing |
CN110000621B (en) * | 2019-03-15 | 2024-02-09 | 辽宁科技大学 | Magnetic grinding device and magnetic grinding method for large-plane polishing |
CN112233531A (en) * | 2020-09-05 | 2021-01-15 | 安徽工程大学 | A comprehensive experimental debugging platform for milling and drilling combination fixtures |
CN112975551A (en) * | 2021-02-26 | 2021-06-18 | 江苏海默森智能科技有限公司 | Lathe with automatic lifting function after outage |
CN113732381A (en) * | 2021-09-07 | 2021-12-03 | 南通泰德电子材料科技有限公司 | Automatic cutting device for cutting high-purity aluminum ingot and using method thereof |
CN113494879A (en) * | 2021-09-09 | 2021-10-12 | 新沂市凯宁工具有限公司 | Factory detection equipment for woodworking drill bit |
CN115055983A (en) * | 2022-07-26 | 2022-09-16 | 安徽理工大学 | A coaxial integrated macro-micro composite drive X-Y worktable for high-speed precise positioning and its control method |
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