CN103071700A - End plate winding processing and control device - Google Patents
End plate winding processing and control device Download PDFInfo
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- CN103071700A CN103071700A CN2012105446128A CN201210544612A CN103071700A CN 103071700 A CN103071700 A CN 103071700A CN 2012105446128 A CN2012105446128 A CN 2012105446128A CN 201210544612 A CN201210544612 A CN 201210544612A CN 103071700 A CN103071700 A CN 103071700A
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- end plate
- control device
- coiling process
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Abstract
The invention relates to an end plate winding processing and control device. The device comprises a winding mechanism arranged on a primary frame and an auxiliary frame, and a movable material guiding rack used for transmitting a material to the winding mechanism, wherein the winding mechanism comprises a rotary shaft transversely arranged on the primary frame and a material pressing disc arranged on the auxiliary frame and transversely moving back and forth, the rotary shaft is driven by and connected with a motor arranged on the primary frame, the material pressing disc is driven by and connected with a hydraulic cylinder arranged on the primary frame, a template disc linked with the rotary shaft and used for arranging the material and a mold core used for winding the material are respectively arranged on the rotary shaft, and a material clamping space is formed between the material pressing disc and the template disc. The end plate winding processing and control device has the advantages of simple structure, simple control module connection, convenient operation and control, substantially improved production efficiency because of the direct winding making, and satisfying of the market demand.
Description
Technical field
A kind of end plate coiling process of the present invention and control device thereof are applied to make end plate.
Background technology
End plate is the engineering appliance that present multiple sector application is arrived, its demand is very huge, and present end plate production also adopts the inefficient production forms such as casting to produce, production efficiency is low, causes output to meet the need of market, and corresponding production equipment is large complicated, control device connects complicated, install and operation inconvenience, acquisition cost is high, and the production cost is higher.Therefore, are objects that the present invention studies for the problems referred to above.
Summary of the invention
The object of the present invention is to provide a kind of end plate coiling process and control device thereof, help to solve the problems such as present end plate working (machining) efficiency is low, production equipment is complex large-sized.
Technical program of the present invention lies in:
A kind of end plate coiling process and control device thereof, comprise the winding mechanism be located on mainframe and the auxiliary framework and in order to material is transmitted the portable guide frame that enters winding mechanism, it is characterized in that: described winding mechanism comprises the rotating shaft that laterally is laid on the mainframe, described rotating shaft is connected by the motor-driven of being located on the mainframe, but and be laid in the binder dish that the transverse reciprocating on the auxiliary framework moves, described binder dish is connected by the Driven by Hydraulic Cylinder of being located on the auxiliary framework, be arranged with respectively in the described rotating shaft with rotating shaft interlock in order to the template dish of installing material with so that the core rod of material coiling, formation material clamping space between described binder dish and the template dish.
Wherein, the outside end face of described template dish is the helicoid structure with difference in height section, and the longitudinal part of described section is in order to the front end of positioning materials, and transverse part is in order to the sidepiece of positioning materials.
The template dish perimembranous of extending along the section longitudinal part is provided with the extension locating piece in order to the auxiliary positioning material.
The limited block of running out of when the radially perimembranous of described template dish downside is provided with to prevent the material coiling.
Also be provided with the pallet that is positioned on the material transfer path on the described auxiliary framework.
Described portable guide frame comprises the traversing carriage main body, the middle part of described traversing carriage main body upper end is provided with the guide conduit, the discharging opening of described guide conduit butts up against the pallet on the auxiliary framework, along being provided with successively some guide wheels with guide groove in the guide conduit on the material direction of transfer.
One of them of described some guide wheels is guide wheel initiatively, and driven by the drive motors of being located on the traversing carriage main body flanking part, and the residue guide wheel directly or indirectly is in transmission connection with the active guide wheel through chain-drive mechanism.
The bottom side of described traversing carriage main body is provided with the mobile roller of using.
This device also comprises controlling the industrial computer of usefulness, and be located on the mainframe in order to the approach switch A that responds to the rotating shaft turned position and be located on the auxiliary framework in order to respond to the approach switch B of hydraulic cylinder position, described approach switch A is connected with the input of industrial computer respectively with approach switch B, and the output of described industrial computer is connected the motor of control usefulness and the drive motors connection that material-guiding wheel rotates control usefulness with rotating shaft.
Described industrial computer is the PLC controller.
The invention has the advantages that: present device is simple in structure, and control module connects simple, and it is convenient to operate and control, and by the direct winfing manufacturing, can greatly enhance productivity, and meets the need of market.
Description of drawings
Fig. 1 is embodiment of the invention structural representation.
Fig. 2 is that the A of Fig. 1 is to local structure for amplifying schematic diagram.
Fig. 3 is that the B of Fig. 2 is to the partial structurtes schematic diagram.
Fig. 4 is the structural representation of the portable guide frame of the embodiment of the invention.
Fig. 5 is that the C of Fig. 4 is to the partial structurtes schematic diagram.
Fig. 6 is control principle block diagram of the present invention.
The specific embodiment
For above-mentioned feature and advantage of the present invention can be become apparent, embodiment cited below particularly, and cooperation accompanying drawing are described in detail below.
Referring to figs. 1 to Fig. 6, the present invention relates to a kind of end plate coiling process and control device thereof, comprise the winding mechanism be located on mainframe 1 and the auxiliary framework 2 and in order to material is transmitted the portable guide frame 3 that enters winding mechanism, described winding mechanism comprises the rotating shaft 4-1 that laterally is laid on the mainframe 1, described rotating shaft is connected by the motor-driven of being located on the mainframe, but and be laid in the binder dish 4-2 that the transverse reciprocating on the auxiliary framework 2 moves, described binder dish is connected by the Driven by Hydraulic Cylinder of being located on the auxiliary framework, be arranged with respectively on the described rotating shaft 4-1 with rotating shaft interlock in order to the template dish 4-3 that installs material with so that the core rod 4-4 of material coiling, formation material clamping space 5 between described binder dish 4-2 and the template dish 4-3.
The outside end face of above-mentioned template dish 4-3 is the helicoid structure with difference in height section 6, and the longitudinal part 6-1 of described section is in order to the front end of positioning materials, and transverse part 6-2 is in order to the sidepiece of positioning materials.
The template dish 4-3 perimembranous of extending along the section longitudinal part is provided with the extension locating piece 7 in order to the auxiliary positioning material.
The limited block 8 of running out of when the radially perimembranous of above-mentioned template dish 4-3 downside is provided with to prevent the material coiling.
Also be provided with the pallet 9 that is positioned on the material transfer path on the above-mentioned auxiliary framework 2.
Above-mentioned portable guide frame 3 comprises traversing carriage main body 3-1, the middle part of described traversing carriage main body 3-1 upper end is provided with guide conduit 3-1-1, the discharging opening of described guide conduit 3-1-1 butts up against the pallet 9 on the auxiliary framework 2, along being provided with successively some guide wheel 3-2 with guide groove in the guide conduit 3-1-1 on the material direction of transfer.
One of them of above-mentioned some guide wheels is guide wheel initiatively, and driven by the motor 3-3 that is located on the traversing carriage main body 3-1 flanking part, and the residue guide wheel directly or indirectly is in transmission connection with the active guide wheel through chain-drive mechanism 3-4.
The bottom side of above-mentioned traversing carriage main body 3-1 is provided with the mobile roller 3-5 that uses.
This device also comprises controlling the industrial computer of usefulness, and be located on the mainframe in order to the approach switch A that responds to the rotating shaft turned position and be located on the auxiliary framework in order to respond to the approach switch B of hydraulic cylinder position, described approach switch A is connected with the input of industrial computer respectively with approach switch B, and the output of described industrial computer is connected the motor of control usefulness and the drive motors connection that material-guiding wheel rotates control usefulness with rotating shaft.
Above-mentioned industrial computer is the PLC controller.
Specific implementation process of the present invention: the material band steel is placed on the guide wheel in the guide conduit, because guide wheel has the guide groove structure, when motor-driven active guide wheel rotates, can together rotate with other guide wheels that the active guide wheel is connected by chain-drive mechanism, thereby realizing being opposite to material band steel on the guide wheel is sent to along the guide groove and produces coiling in the winding mechanism, and carry out supplemental support by pallet, because the bottom side of traversing carriage main body is provided with roller, can adjust according to the processing needs position of guide frame in good time, satisfy need of production; Again the material band steel is delivered in the grasping part between binder dish and the template dish by portable guide frame, then the fluid pressure drive device that arranges on the auxiliary framework (for example hydraulic cylinder) drives the binder dish material band steel is pressed on the template dish, because the material band steel is moved on the end face of helicoid structure that formula guide frame is sent to the template dish, and by the extension locating piece on the template disc radial perimembranous and the effect of limited block, make the material band steel be wound into the semi-finished product end plate around core rod on one side, one side constantly is sent in the grasping part by portable guide frame, thereby finishes the continuous processing to the whole piece band steel.
Concrete control procedure of the present invention is: at first rotate by motor-driven rotatable shaft, approach switch A is triggered and to the PLC transmitted signal, again by the magnetic valve transmitted signal of PLC to the drive motors of material-guiding wheel and the supply of control hydraulic cylinder oil circuit, making material-guiding wheel transmission material enter winding mechanism and driving hydraulic cylinder makes pressure wheel compress the material band steel, whether next detect pressure wheel by approach switch B compresses, and send a signal to PLC, the motor that is driven the control rotating shaft by PLC begins the rotation of reeling, and realizes the coiling operation.
The above only is preferred embodiment of the present invention, and all equalizations of doing according to the present patent application claim change and modify, and all should belong to covering scope of the present invention.
Claims (10)
1. an end plate coiling process and control device thereof, comprise the winding mechanism be located on mainframe and the auxiliary framework and in order to material is transmitted the portable guide frame that enters winding mechanism, it is characterized in that: described winding mechanism comprises the rotating shaft that laterally is laid on the mainframe, described rotating shaft is connected by the motor-driven of being located on the mainframe, but and be laid in the binder dish that the transverse reciprocating on the auxiliary framework moves, described binder dish is connected by the Driven by Hydraulic Cylinder of being located on the auxiliary framework, be arranged with respectively in the described rotating shaft with rotating shaft interlock in order to the template dish of installing material with so that the core rod of material coiling, formation material clamping space between described binder dish and the template dish.
2. end plate coiling process according to claim 1 and control device thereof, it is characterized in that: the outside end face of described template dish is the helicoid structure with difference in height section, and the longitudinal part of described section is in order to the front end of positioning materials, and transverse part is in order to the sidepiece of positioning materials.
3. end plate coiling process according to claim 2 and control device thereof is characterized in that: the template dish perimembranous of extending along the section longitudinal part is provided with the extension locating piece in order to the auxiliary positioning material.
4. it is characterized in that according to claim 2 or 3 described end plate coiling process and control device thereof: the radially perimembranous of described template dish downside is provided with to prevent the limited block run out of when material is reeled.
5. end plate coiling process according to claim 4 and control device thereof is characterized in that: also be provided with the pallet that is positioned on the material transfer path on the described auxiliary framework.
6. according to claim 1 or 5 end plate coiling process and control device thereof, it is characterized in that: described portable guide frame comprises the traversing carriage main body, the middle part of described traversing carriage main body upper end is provided with the guide conduit, the discharging opening of described guide conduit butts up against the pallet on the auxiliary framework, along being provided with successively some guide wheels with guide groove in the guide conduit on the material direction of transfer.
7. end plate coiling process according to claim 6 and control device thereof, it is characterized in that: one of them of described some guide wheels is the active guide wheel, and driven by the drive motors of being located on the traversing carriage main body flanking part, the residue guide wheel directly or indirectly is in transmission connection with the active guide wheel through chain-drive mechanism.
8. it is characterized in that according to claim 6 or 7 described end plate coiling process and control device thereof: the bottom side of described traversing carriage main body is provided with the mobile roller of using.
9. end plate coiling process according to claim 8 and control device thereof, it is characterized in that: the industrial computer that also comprises controlling usefulness, and be located on the mainframe in order to the approach switch A that responds to the rotating shaft turned position and be located on the auxiliary framework in order to respond to the approach switch B of hydraulic cylinder position, described approach switch A is connected with the input of industrial computer respectively with approach switch B, and the output of described industrial computer is connected the motor of control usefulness and the drive motors connection that material-guiding wheel rotates control usefulness with rotating shaft.
10. end plate coiling process according to claim 9 and control device thereof, it is characterized in that: described industrial computer is the PLC controller.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2012105446128A CN103071700A (en) | 2012-12-17 | 2012-12-17 | End plate winding processing and control device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2012105446128A CN103071700A (en) | 2012-12-17 | 2012-12-17 | End plate winding processing and control device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN103071700A true CN103071700A (en) | 2013-05-01 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2012105446128A Pending CN103071700A (en) | 2012-12-17 | 2012-12-17 | End plate winding processing and control device |
Country Status (1)
| Country | Link |
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| CN (1) | CN103071700A (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104475621A (en) * | 2014-10-23 | 2015-04-01 | 贵州红林机械有限公司 | Multi-layer wave spring winding device and winding method |
| CN109746294A (en) * | 2019-01-25 | 2019-05-14 | 广东毅马集团有限公司 | A kind of red base tubular pole flange end coiled sheet of high temperature presss from both sides fortune conveying device automatically |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS5314656A (en) * | 1976-06-30 | 1978-02-09 | Platmanufaktur Ab | Method and device for fabricating spiral materials having no cores |
| SU1766557A1 (en) * | 1991-02-05 | 1992-10-07 | Научно-Производственное Объединение По Кузнечно-Прессовому Оборудованию И Гибким Производственным Системам Для Обработки Давлением "Эникмаш" | Equipment for coiling of band into helix |
| CN101450357A (en) * | 2008-12-31 | 2009-06-10 | 佛山市顺德区永基建筑基础有限公司 | Shaping mill and flange production method using the shaping mill |
| CN201361640Y (en) * | 2009-03-05 | 2009-12-16 | 安阳市宏源型钢有限责任公司 | Special-purpose vertical coiling machine for wheeled-type engineering machinery wheel disc |
| CN202555639U (en) * | 2012-05-31 | 2012-11-28 | 天津市云通型钢有限公司 | Multifunctional end plate hot-bending machine |
-
2012
- 2012-12-17 CN CN2012105446128A patent/CN103071700A/en active Pending
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS5314656A (en) * | 1976-06-30 | 1978-02-09 | Platmanufaktur Ab | Method and device for fabricating spiral materials having no cores |
| SU1766557A1 (en) * | 1991-02-05 | 1992-10-07 | Научно-Производственное Объединение По Кузнечно-Прессовому Оборудованию И Гибким Производственным Системам Для Обработки Давлением "Эникмаш" | Equipment for coiling of band into helix |
| CN101450357A (en) * | 2008-12-31 | 2009-06-10 | 佛山市顺德区永基建筑基础有限公司 | Shaping mill and flange production method using the shaping mill |
| CN201361640Y (en) * | 2009-03-05 | 2009-12-16 | 安阳市宏源型钢有限责任公司 | Special-purpose vertical coiling machine for wheeled-type engineering machinery wheel disc |
| CN202555639U (en) * | 2012-05-31 | 2012-11-28 | 天津市云通型钢有限公司 | Multifunctional end plate hot-bending machine |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104475621A (en) * | 2014-10-23 | 2015-04-01 | 贵州红林机械有限公司 | Multi-layer wave spring winding device and winding method |
| CN104475621B (en) * | 2014-10-23 | 2017-06-27 | 贵州红林机械有限公司 | A kind of coiling device and its winding method of multi-layer corrugated spring |
| CN109746294A (en) * | 2019-01-25 | 2019-05-14 | 广东毅马集团有限公司 | A kind of red base tubular pole flange end coiled sheet of high temperature presss from both sides fortune conveying device automatically |
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Effective date of abandoning: 20160406 |
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