CN103068088B - Microwave processing device for dump leaching uranium ores - Google Patents

Microwave processing device for dump leaching uranium ores Download PDF

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CN103068088B
CN103068088B CN201210552413.1A CN201210552413A CN103068088B CN 103068088 B CN103068088 B CN 103068088B CN 201210552413 A CN201210552413 A CN 201210552413A CN 103068088 B CN103068088 B CN 103068088B
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microwave
sequence number
waveguide
power
units
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CN103068088A (en
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丁德馨
胡南
李广悦
陈文光
戴四元
叶勇军
王永东
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Nanhua University
University of South China
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University of South China
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Abstract

The invention discloses a microwave processing device for the dump leaching uranium ores. The device uses microwave to carry out irradiation to dump leaching uranium ores, due to the fact that differences exist among the microwave temperature rising effects of different minerals inside the uranium ore particles, heat stress differences are generated among the different minerals inside the uranium ore particles, the grain boundaries of the different minerals inside uranium ore particles break and the cracks inside the particles extend, therefore the poriness of the uranium ore particles is increased, the permeability of the inner portions of the uranium ore particles is improved, the dissociation degree of the uranium ores is improved, the leaching efficiency of the dump leaching of the uranium ores is improved, and a leaching period is shortened. The whole equipment comprises 16 microwave units, a material conveying system, a support, a temperature detecting and controlling system and a microwave suppressor. When the microwave processing device for the dump leaching uranium ores is used to process the dump leaching uranium ores, the microwave processing device has the advantages of being good in the matching of microwave power and the uranium ores, low in processing energy consumption, large in processing quantity, stable in material conveying, and small in microwave leakage, the poriness of the uranium ores and the dissociation degree of the uranium ores are further improved, the leaching efficiency is further improved, and the leaching period is further shortened and the like. The microwave processing device for the dump leaching uranium ores is also suitable for the processing of dump leaching gold ores, dump leaching copper ores and other dump leaching ores, and has obvious effect in increasing poriness of ore particles, improving the permeability of the inner portion of the ore particles, improving the dissociation degree of useful ores, improving leaching efficiency, and shortening leaching efficiency.

Description

A kind of dump leaching uranium ore microwave processing equipment
Technical field
The present invention relates to dump leaching uranium ore microwave processing equipment, be specifically related to a kind of degree of dissociation of utilizing the intragranular porosity of microwave irradiation increase uranium ore, improving the intragranular permeability of uranium ore, raising uranium mineral, thus the dump leaching uranium ore microwave processing equipment of raising Heap Leaching of Uranium Ore leaching rate, shortening leaching cycle.
Background technology
Dump leaching is that leaching solution is sprayed on ore or hillock, at it in the process of seepage flow in heap, optionally dissolve and leach the useful constituent in ore or barren rock, making it to proceed in leaching solution, to further extract or reclaim a kind of method of this useful constituent.At present, dump leaching is that China processes the materials such as lean ore, mine tailing, ettle on a large scale, extracts a kind of effective and economic method of uranium, copper, gold and the metal such as silver-colored.
Heap lixiviate uranium technique has the outstanding advantages such as technique is simple, cost is low, has become the main process that China's natural uranium is produced.While implementing dump leaching, in order to guarantee the permeability of dump leaching uranium ore heap, must guarantee that uranium ore has enough large granularity, so just make most of uranium mineral compose and have uranium ore granule interior, the chemical reaction of leaching solution and dump leaching uranium ore and the migration of uranium metal can only be undertaken by the intragranular hole of uranium ore, cause the leaching cycle of dump leaching process long.Some uranium mineral is also package status, is not communicated with the external world, causes leaching solution to contact with it, thereby cannot leach, and causes the leaching rate of dump leaching process low.Therefore, increasing the crack of uranium ore granule interior, improve the permeability of uranium ore granule interior, leaching solution can fully be contacted with the intragranular uranium mineral of uranium ore, is the fundamental way that improves heap leaching rate, shortens leaching cycle.
Large quantity research both domestic and external shows, the crack of microwave irradiation to increase ore particles inside, and the permeability of improving ore particles inside has significant effect.Microwave irradiation is present to the acting body of uranium ore: because the performance of different mineral absorption microwaves exists very big-difference, thereby while utilizing microwave irradiation to heat it, can present different firing rates.The performance that pitch blende in uranium ore, brannerite, troilite, sulphur molybdenum ore etc. absorb microwave energy is strong, and its firing rate is fast, often per second up to tens degrees Celsius; And gangue wherein, as quartz, calcite, dolomite, barite etc. can not absorb microwave energy, its firing rate is only several centigrade per minutes.Owing to there being temperature gradient between different minerals, cause uranium ore granule interior to produce larger thermal stress poor, the thermal coefficient of expansion that adds various mineral there are differences, cause the inner generation of ore particles intercrystalline cracking, preexisting crack expansion, thereby increased ore particles inside porosity, improve the permeability of ore particles inside, this can further improve Heap Leaching of Uranium Ore leaching rate, shorten leaching cycle.
At present, industrial microwave apparatus has been widely used in food, chemical industry, medicine, agricultural byproducts processing, dry, sterilization and the field such as fresh-keeping.And in mining and metallurgy field at present only for the microwave heating carbon thermal reduction of burning mineral, the microwave of the microwave heating leaching of sulphide ore, niccolite oxidation dearsenification etc.While adopting these traditional microwave equipments to process dump leaching ore, exist microwave power coupling poor, microwave reflection coupling is large, the shortcomings such as the thermal effect that produces with ore is low, be difficult to increase the porosity of ore particles inside, be difficult to improve the permeability of uranium ore granule interior, also be just difficult to improve leaching rate, the shortening leaching cycle of dump leaching.Therefore, need research and develop for processing the industrial microwave apparatus of dump leaching ore, especially need be for the microwave irradiation characteristic of dump leaching uranium ore, the dump leaching uranium ore microwave processing equipment of development commercial production scale.
Summary of the invention
For above-mentioned situation, the object of this invention is to provide a kind of degree of dissociation that can increase the porosity of uranium ore, the permeability of improving ore particles inside, raising uranium mineral, to improve Heap Leaching of Uranium Ore leaching rate, to shorten leaching cycle, thereby improve the economic benefit of Heap Leaching of Uranium Ore and the dump leaching uranium ore microwave processing equipment of resource recovery, to solve existing microwave equipment, process the existing problem of dump leaching uranium ore.
In order to realize foregoing invention object, dump leaching uranium ore microwave processing equipment provided by the invention is comprised of 16 microwave units 1, material-transporting system 2, support 3, survey temperature-controlling system 4 and microwave suppressor having 5.Described each microwave unit comprises microwave power source and microwave heating cavity two parts, and wherein, microwave power source is comprised of magnetron 1.1 and microwave high pressure transformer 1.2; Microwave heating cavity is comprised of waveguide 1.4, power feedback mouth 1.5, material cavity 1.6, moisture exhausting port 1.7, action pane 1.8 and illumination mouth 1.9.
Described equipment total length is 1950 cm, and the total length of microwave unit part is 1600 cm, totally 16 microwave units, from feed end, be followed successively by microwave unit 1.- , microwave power is adjustable continuously in the scope of 0-192 kW, and material transferring speed is adjustable continuously in the scope of 0-10 m/min, and throughput is adjustable continuously in the scope of 12-16 t/h, and energy consumption is lower than 15 kWh/t ores.See Figure of description 1.
Described each magnetron is equipped with 1 microwave high pressure transformer anode high voltage is provided, and every 3 microwave high pressure transformers are placed in 1 oil tank of transformer 1.3, and insulating transformer oil is filled in the inside.Oil tank of transformer is of a size of: length * wide * height=500 mm * 190, mm * 230 mm, and the trailing flank in fuel tank is equipped with a U-shaped radiating tube, and the overall length of U-shaped pipe is 870 mm, and wide is 50 mm, and thick is 20 mm.See Figure of description 2.
The magnetron that described microwave power source adopts is 1 kW continuous wave water cooled magnetron; The microwave high pressure transformer adopting is that weight is the full copper coil transformer of 7.5 kg, and its type of cooling is oil immersed water cool.
Front 8 microwave units of described 16 microwave units 1.-8., each all installs 9 magnetrons; Rear 8 microwave units 9.- , each all installs 15 magnetrons.Totally 192 magnetrons.
Described front 8 microwave units 1.-8. with rear 8 microwave units 9.- microwave heating cavity adopt different waveguides.The microwave heating cavity of front 8 microwave units adopts one-time formed cuboid aluminium matter waveguide I, be of a size of: length * wide * height=95.3 mm * 90, mm * 54.6 mm, in the front of cuboid aluminium matter waveguide I, leave the circular aperture that a diameter is 1 cm magnetron is installed, see Figure of description 3.The microwave heating cavity of rear 8 microwave units adopts truncated rectangular pyramids stainless steel wave conduit II, and bottom surface is the square of 80 mm * 80 mm, and end face is the rectangle of 80 mm * 60 mm; Two sides, front and back is right-angled trapezium, and its top width is 60 mm, and bottom width is 80 mm, height is 20 mm, and the angle of left surface and bottom surface is 45 °, and right flank is vertical with bottom surface, end face in stainless steel wave conduit II leaves the circular aperture installation magnetron that a diameter is 1 cm, sees Figure of description 4.
Described front 8 microwave units 1.-8. from rear 8 microwave units 9.-microwave heating cavity 10. adopts different power feedback mouthful arrangement forms.For front 8 microwave units microwave heating cavity separately, 9 power feedbacks mouthful are all set at its top, be distributed in the regional extent of 966 mm * 862 mm, sequence number is 1.5.1-1.5.9.The size of each power feedback mouthful is 95.3 mm * 54.6 mm, and minute 3 row are arranged, first classify as 1.5.1,1.5.2, No. 1.5.3, second classify as 1.5.4,1.5.5, No. 1.5.6, the 3rd classify as 1.5.7,1.5.8, No. 1.5.9; Wherein, sequence number is that the power feedback mouthful of 1.5.1,1.5.3,1.5.5,1.5.8 is transverse opening, and sequence number is that the power feedback mouthful of 1.5.2,1.5.4,1.5.6,1.5.7,1.5.9 is longitudinal opening.Be positioned at 1.5.1,1.5.2, the 1.5.3 of cavity top first row, its left side is apart from being respectively 128 mm, 147 mm and 128 mm, and top margin is respectively 200 mm, 426 mm and 693 mm; Be positioned at 1.5.4,1.5.5, the 1.5.6 of cavity top secondary series, its left side is apart from being respectively 452 mm, 433 mm and 452 mm, and top margin is respectively 59 mm, 325 mm and 551 mm; Be positioned at the tertial 1.5.7 in cavity top, 1.5.8,1.5.9, its left side is apart from being respectively 733 mm, 714 mm and 733 mm, and top margin is respectively 182 mm, 448 mm and 674 mm.See Figure of description 5.
For rear 8 microwave units microwave heating cavity separately, 15 power feedbacks mouthful are all set at its top, be distributed in the regional extent of 966 mm * 862 mm, sequence number is 1.5.10-1.5.24.The size of each power feedback mouth is 80 mm * 60 mm, divide 6 row to arrange, first classify as 1.5.10,1.5.11, No. 1.5.12, second classifies 1.5.13 and No. 1.5.14 as, the 3rd classify as 1.5.15,1.5.16, No. 1.5.17, the 4th classifies 1.5.18, No. 1.5.19 as, the 5th classify as 1.5.20,1.5.21, No. 1.5.22, the 6th classifies 1.5.23 and No. 1.5.24 as; Wherein, sequence number is that the power feedback mouthful of 1.5.13,1.5.14,1.5.15,1.5.16,1.5.17,1.5.23,1.5.24 is transverse opening, and sequence number is that the power feedback mouthful of 1.5.10,1.5.11,1.5.12,1.5.18,1.5.19,1.5.20,1.5.21,1.5.22 is longitudinal opening.Sequence number is the first row that the power feedback mouth of 1.5.10,1.5.11,1.5.12 is positioned at cavity top, and its left side is apart from being respectively 58 mm, 88 mm and 58 mm, and top margin is respectively 88 mm, 393 mm and 700 mm; Sequence number is the secondary series that the power feedback mouth of 1.5.13,1.5.14 is positioned at cavity top, and its left side is apart from being 210 mm, and top margin is respectively 241 mm and 568 mm; Sequence number is the 3rd row that the power feedback mouth of 1.5.15,1.5.16,1.5.17 is positioned at cavity top, and its left side is apart from being 364 mm, and top margin is respectively 109 mm, 393 mm and 719 mm; Sequence number is the 4th row that the power feedback mouth of 1.5.18,1.5.19 is positioned at cavity top, and its left side is apart from being respectively 517 mm and 536 mm, and top margin is respectively 242 mm and 546 mm; Sequence number is the 5th row that the power feedback mouth of 1.5.20,1.5.21,1.5.22 is positioned at cavity top, and its left side is apart from being respectively 689 mm, 671 mm and 689 mm, and top margin is respectively 88 mm, 395 mm and 700 mm; Sequence number is the 6th row that the power feedback mouth of 1.5.23,1.5.24 is positioned at cavity top, and its left side is apart from being 822 mm, and top margin is respectively 261 mm and 546 mm.See Figure of description 6.
Described front 8 microwave units 1.-8. from rear 8 microwave units 9.-microwave heating cavity 10. adopts different magnetrons and waveguide mounting means.The magnetron of front 8 microwave units is arranged on waveguide I 1.4.1 with the face of magnetron installing hole, i.e. the face of 95.3 mm * 90 mm, and the distance of magnetron and power feedback mouthful is 30 mm.Wherein, in sequence number, be the power feedback mouthful of 1.5.1 and 1.5.5, the backward-facing that leaves magnetron installing hole of waveguide I; In sequence number, be the power feedback mouthful of 1.5.2,1.5.6 and 1.5.7, the left side that faces of leaving magnetron installing hole of waveguide I; In sequence number, be the power feedback mouthful of 1.5.3 and 1.5.8, waveguide I leave magnetron installing hole forward-facing; In sequence number, be the power feedback mouthful of 1.5.4 and 1.5.9, the right side that faces of leaving magnetron installing hole of waveguide I.See Figure of description 7.
The magnetron of rear 8 microwave units is arranged on the end face of waveguide, and during installation, the end face of waveguide II 1.4.2 must overlap at vertical direction completely with power feedback mouthful.Wherein, in sequence number, be the power feedback mouthful of 1.5.10,1.5.12,1.5.18 and 1.5.21, the inclined-plane of 45 ° of waveguide II is towards the right side; In sequence number, be 1.5.14,1.5.15,1.5.17 and the feedback mouthful of 1.5.23 power, the inclined-plane of 45 ° of waveguide II backwards; In sequence number, be 1.5.11,1.5.19,1.5.20 and the feedback mouthful of 1.5.22 power, the inclined-plane of 45 ° of waveguide II is towards a left side; In sequence number, be 1.5.13,1.5.16 and the feedback mouthful of 1.5.24 power, the inclined-plane of 45 ° of waveguide II forward.See Figure of description 8.All waveguides all adopt the form of butt-joint to be connected with microwave heating box, cancel screw and connect, and guarantee that chamber end face is smooth.
The material cavity size of described 16 microwave units is: length * wide * height=966 mm * 545, mm * 862 mm, this size had both guaranteed to have in cavity enough large power density, had guaranteed again the uniformity of microwave in cavity.Sequence number is the moisture exhausting port that the front of the material cavity of 1.6.1,1.6.3,1.6.5,1.6.7,1.6.9,1.6.11,1.6.13,1.6.15 is designed with 600 mm * 200 mm, wherein being covered with aperture is that 4 mm, spacing are the circular aperture of 2 mm, moisture exhausting port left and right margins are 183 mm, and upper bottom margin is respectively 94 mm and 249 mm.Sequence number is that the front of the material cavity of 1.6.2,1.6.4,1.6.6,1.6.8,1.6.10,1.6.12,1.6.14,1.6.16 is designed with 410 mm * 249 mm action panes, door switch is housed on action pane, door is opened microwave generator and is stopped launched microwave, the left and right margins of action pane are 278 mm, and top margin is 294 mm.See Figure of description 1.
The end face of the material cavity of described 16 microwave units is all designed with the illumination mouth that two diameters are 70 mm, and in illumination mouth, being covered with aperture is that 4 mm, spacing are the circular aperture of 1 mm.For front 8 microwave units, mouthful two power that are 1.5.1 and 1.5.2 in sequence number that throw light on are presented between mouth and sequence number is between the two power feedback mouths of 1.5.2 and 1.5.3; For rear 8 microwave units, mouthful two power that are 1.5.10 and 1.5.11 in sequence number that throw light on are presented between mouth and sequence number is between the two power feedback mouths of 1.5.11 and 1.5.12.See Figure of description 5 and accompanying drawing 6.
Described material-transporting system is comprised of feed arrangement, conveyer belt, automatic deviation rectifying device, roller bearing, motor and drawing mechanism.Feed arrangement is comprised of support and feed hopper, feed hopper end face is of a size of 960 mm * 300 mm, bed-plate dimension is 550 mm * 110 mm, height is 550 mm, it is the outlet of 50 mm that front is left apart from bottom surface height, and a baffle plate moving up and down is installed, and is used for regulating the height of outlet, to control the thickness of discharging, see Figure of description 9.Conveyer belt adopts Kev drawstring high temperature resistant and don't absorption microwave, and conveyer belt both sides arrange belt-guiding device, and bottom is furnished with high temperature microwave bracket, makes zone face be concave surface form, prevents that material from overflowing.The thickness of conveyer belt is 1 mm, and width is 700 mm.The reversing gear bracket head of automatic deviation rectifying device is provided with photoelectricity automatic deviation rectifying mechanism, and the running deviation value by conveyer belt on cylinder is controlled in 5 mm; Below main rubber-coated roller, mate adjustable pressure roller, prevent transport belt slippery and tensioning.The power of motor is 2.2 kW, can make belt transport speed adjustable continuously in the scope of 0-10 m/min.See Figure of description 1.
Complete equipment is designed with 10 supports, and wherein material-transporting system is established 2 supports, and microwave unit is established 8 supports, and every two microwave units are totally 1 support, so that Figure of description 1 is shown in installation and removal.
Complete equipment is designed with 5 infrared temperature probes, lay respectively at sequence number and be in the material cavity of microwave unit of 1.6.3,1.6.6,1.6.9,1.6.12 and 1.6.15, when the temperature of a certain point for measuring temperature surpasses set point, equipment alarm also stops corresponding heating control loop, heating is continued in other loop, the error of measuring temperature is no more than 1 ℃, sees Figure of description 1.
Complete equipment is designed with 2 microwave suppressor havings, lays respectively at top microwave unit charging aperture and rearmost microwave unit 1. discharging opening, be of a size of 920 mm * 110, mm * 820 mm, the opening of 50 mm is left so that material passes through from microwave suppressor having in centre, sees Figure of description 10.The inside of microwave suppressor having suppresses sheet, short pectination inhibition sheet, narrow waveguide type inhibition box, the inhibition of wide waveguide type box, housing and temperature-resistance dustproof installation composition by special absorbing material, long pectination, sees Figure of description 11.Special absorbing material can be high purity graphite dielectric material, and the microwave leakage of complete equipment is less than 1 mW/cm 2.
Dump leaching uranium ore microwave processing equipment provided by the invention can be used for processing dump leaching uranium ore, also processing simultaneously that be applicable to pile gold ore, dump leaching Copper Ores and other dump leaching ores, and can increase the porosity of ore particles, improve the permeability of ore particles inside, improve the degree of dissociation of valuable mineral, improve leaching rate, shorten the aspects such as leaching cycle and receive positive effect.
Compare with existing microwave equipment, dump leaching uranium ore microwave processing equipment provided by the invention has microwave power and uranium ore matches, energy consumption is low, treating capacity is large, mass transport is stable, microwave leakage is little, uranium ore porosity and the plurality of advantages such as uranium mineral degree of dissociation is high, leaching rate is high, leaching cycle is short.
Below in conjunction with Figure of description, further illustrate the embodiment of patent of the present invention.
Accompanying drawing explanation
Fig. 1 dump leaching uranium ore microwave processing equipment schematic diagram;
Fig. 2 microwave high pressure transformer oil tank structure schematic diagram;
The waveguide schematic diagram of front 8 microwave units of Fig. 3;
The waveguide schematic diagram of 8 microwave units after Fig. 4;
The power feedback mouthful schematic diagram of front 8 microwave units of Fig. 5;
The power of 8 microwave units feedback mouthful schematic diagram after Fig. 6;
The magnetron of front 8 microwave units of Fig. 7 and microwave power feedback mouthful scheme of installation;
The magnetron of 8 microwave units and microwave power feedback mouthful scheme of installation after Fig. 8;
Fig. 9 feeding hopper structure schematic diagram;
Figure 10 microwave suppressor having shape schematic diagram;
Figure 11 microwave suppressor having internal structure schematic diagram.
Embodiment
Embodiment 1: a kind of dump leaching uranium ore microwave processing equipment, by 16 microwave unit 1(1.- ), material-transporting system 2, support 3, survey temperature-controlling system 4 and microwave suppressor having 5 forms.Equipment total length is 1950 cm, and the total length of microwave unit part is 1600 cm, totally 16 microwave units, from feed end, be followed successively by microwave unit 1.- , each microwave unit is comprised of microwave power source and microwave heating cavity two parts.Microwave power source is comprised of magnetron 1.1 and microwave high pressure transformer 1.2 two parts; Microwave heating cavity is comprised of waveguide 1.4, power feedback mouth 1.5, material cavity 1.6, moisture exhausting port 1.7, action pane 1.8 and illumination mouth 1.9.The magnetron that microwave power source adopts is the continuous wave water cooled magnetron 1.1 of 1 kW; The microwave high pressure transformer 1.2 adopting for weight be the full copper coil transformer of 7.5 kg, its type of cooling is oil immersed water cool.Each all installs 9 magnetrons 1.1 front 8 microwave units, and each all installs 15 magnetrons 1.1 rear 8 microwave units, totally 192 magnetrons 1.1.Every 1 magnetron 1.1 is all equipped with 1 microwave high pressure transformer 1.2 anode high voltage is provided, and every 3 microwave high pressure transformers are placed in 1 oil tank of transformer 1.3, and insulating transformer oil is filled in the inside.Oil tank of transformer 1.3 is of a size of: length * wide * height=500 mm * 190, mm * 230 mm, and the rear side inner face of fuel tank is equipped with a U-shaped radiating tube 1.3.1, and the overall length of U-shaped pipe is 870 mm, and wide is 50 mm, and thick is 20 mm.
Front 8 microwave units 1.-8. from rear 8 microwave units 9.-microwave heating cavity 10. adopts different waveguide 1.4.The microwave heating cavity of front 8 microwave units adopts one-time formed cuboid aluminium matter waveguide I, be of a size of: length * wide * height=95.3 mm * 90, mm * 54.6 mm, the circular aperture 1.4.1.1 that a diameter is 1 cm is left in front in aluminium matter waveguide I, for magnetron is installed.The microwave heating cavity of rear 8 microwave units adopts truncated rectangular pyramids stainless steel wave conduit II, and bottom surface is the square of 80 mm * 80 mm, and end face is the rectangle of 80 mm * 60 mm; Two sides, front and back is right-angled trapezium, and its top width is 60 mm, and bottom width is 80 mm, height is 20 mm, and the angle of left surface and bottom surface is 45 °, and right flank is vertical with bottom surface, end face in stainless steel wave conduit II leaves the circular aperture 1.4.2.1 that a diameter is 1 cm, for magnetron is installed.
Front 8 microwave units 1.-8. from rear 8 microwave units 9.-microwave heating cavity 10. adopts different power feedback mouthful arrangement forms.For front 8 microwave units microwave heating cavity separately, 9 power feedbacks mouthful are all set at its top, be distributed in the regional extent of 966 mm * 862 mm, sequence number is 1.5.1-1.5.9, the size of each power feedback mouthful is 95.3 mm * 54.6 mm, and minute 3 row are arranged, first classify as 1.5.1,1.5.2, No. 1.5.3, second classify as 1.5.4,1.5.5, No. 1.5.6, the 3rd classify as 1.5.7,1.5.8, No. 1.5.9.Wherein, sequence number is that the power feedback mouthful of 1.5.1,1.5.3,1.5.5,1.5.8 is transverse opening, and sequence number is that the power feedback mouthful of 1.5.2,1.5.4,1.5.6,1.5.7,1.5.9 is longitudinal opening.Be positioned at 1.5.1,1.5.2, the 1.5.3 of cavity top first row, its left side is apart from being respectively 128 mm, 147 mm and 128 mm, and top margin is respectively 200 mm, 426 mm and 693 mm; Be positioned at 1.5.4,1.5.5, the 1.5.6 of cavity top secondary series, its left side is apart from being respectively 452 mm, 433 mm and 452 mm, and top margin is respectively 59 mm, 325 mm and 551 mm; Be positioned at the tertial 1.5.7 in cavity top, 1.5.8,1.5.9, its left side is apart from being respectively 733 mm, 714 mm and 733 mm, and top margin is respectively 182 mm, 448 mm and 674 mm.
For rear 8 microwave units microwave heating cavity separately, 15 power feedbacks mouthful are all set at its top, be distributed in the regional extent of 966 mm * 862 mm, sequence number is 1.5.10-1.5.24, the size of each power feedback mouth is 80 mm * 60 mm, divide 6 row to arrange, first classify as 1.5.10,1.5.11, No. 1.5.12, second classifies 1.5.13 and No. 1.5.14 as, the 3rd classify as 1.5.15,1.5.16, No. 1.5.17, the 4th classifies 1.5.18, No. 1.5.19 as, the 5th classify as 1.5.20,1.5.21, No. 1.5.22, the 6th classifies 1.5.23 and No. 1.5.24 as.Wherein, sequence number is that the power feedback mouthful of 1.5.13,1.5.14,1.5.15,1.5.16,1.5.17,1.5.23,1.5.24 is transverse opening, and sequence number is that the power feedback mouthful of 1.5.10,1.5.11,1.5.12,1.5.18,1.5.19,1.5.20,1.5.21,1.5.22 is longitudinal opening.Sequence number is the first row that the power feedback mouth of 1.5.10,1.5.11,1.5.12 is positioned at cavity top, and its left side is apart from being respectively 58 mm, 88 mm and 58 mm, and top margin is respectively 88 mm, 393 mm and 700 mm; Sequence number is the secondary series that the power feedback mouth of 1.5.13,1.5.14 is positioned at cavity top, and its left side is apart from being 210 mm, and top margin is respectively 241 mm and 568 mm; Sequence number is the 3rd row that the power feedback mouth of 1.5.15,1.5.16,1.5.17 is positioned at cavity top, and its left side is apart from being 364 mm, and top margin is respectively 109 mm, 393 mm and 719 mm; Sequence number is the 4th row that the power feedback mouth of 1.5.18,1.5.19 is positioned at cavity top, and its left side is apart from being respectively 517 mm and 536 mm, and top margin is respectively 242 mm and 546 mm; Sequence number is the 5th row that the power feedback mouth of 1.5.20,1.5.21,1.5.22 is positioned at cavity top, and its left side is apart from being respectively 689 mm, 671 mm and 689 mm, and top margin is respectively 88 mm, 395 mm and 700 mm; Sequence number is the 6th row that the power feedback mouth of 1.5.23,1.5.24 is positioned at cavity top, and its left side is apart from being 822 mm, and top margin is respectively 261 mm and 546 mm.
Front 8 microwave units 1.-8. from rear 8 microwave units 9.-magnetron that microwave heating cavity 10. adopts is different with the mounting means of waveguide.The magnetron 1.1 of front 8 microwave units is arranged on the face with magnetron installing hole of waveguide I 1.4.1, i.e. the face of 95.3 mm * 90 mm, and magnetron 1.1 is 30 mm with the distance of power feedback mouthful (1.5.1-1.5.9).Wherein, in sequence number, be the power feedback mouthful of 1.5.1 and 1.5.5, the backward-facing that leaves magnetron installing hole I 1.4.1.1 of waveguide I; In sequence number, be the power feedback mouthful of 1.5.2,1.5.6 and 1.5.7, the left side that faces of leaving magnetron installing hole I 1.4.1.1 of waveguide I; In sequence number, be the power feedback mouthful of 1.5.3 and 1.5.8, waveguide I leave magnetron installing hole I 1.4.1.1 forward-facing; In sequence number, be the power feedback mouthful of 1.5.4 and 1.5.9, the right side that faces of leaving magnetron installing hole I 1.4.1.1 of waveguide I.
The magnetron 1.1 of rear 8 microwave units is arranged on the end face with magnetron installing hole II 1.4.2.1 of waveguide II 1.4.2, and during installation, the end face of waveguide II must be completely overlapping at vertical direction with power feedback mouthful (1.5.10-1.5.24).Wherein, in sequence number, be the power feedback mouthful of 1.5.10,1.5.12,1.5.18 and 1.5.21, the inclined-plane of 45 ° of waveguide II is towards the right side; In sequence number, be the power feedback mouthful of 1.5.14,1.5.15,1.5.17 and 1.5.23, the inclined-plane of 45 ° of waveguide II backwards; In sequence number, be the power feedback mouthful of 1.5.11,1.5.19,1.5.20 and 1.5.22, the inclined-plane of 45 ° of waveguide II is towards a left side; In sequence number, be the power feedback mouthful of 1.5.13,1.5.16 and 1.5.24, the inclined-plane of 45 ° of waveguide II forward.All waveguides all adopt butt-joint to be connected with microwave heating cavity, to guarantee that chamber end face is smooth.
The size of the material cavity 1.6 of 16 microwave units is: length * wide * height=966 mm * 545, mm * 862 mm.Sequence number is the moisture exhausting port 1.7 that the front of the material cavity of 1.6.1,1.6.3,1.6.5,1.6.7,1.6.9,1.6.11,1.6.13,1.6.15 is designed with 600 mm * 200 mm, wherein being covered with aperture is that 4 mm, spacing are the circular aperture 1.7.1 of 2 mm, moisture exhausting port 1.7 left and right margins are 183 mm, and upper bottom margin is respectively 94 mm and 249 mm.Sequence number is that the front of the material cavity of 1.6.2,1.6.4,1.6.6,1.6.8,1.6.10,1.6.12,1.6.14,1.6.16 is designed with 410 mm * 249 mm action panes 1.8, door switch is housed on action pane, open door, microwave generator stops launched microwave, the left and right margins of action pane 1.8 are 278 mm, and top margin is 294 mm.
The end face of the material cavity of 16 microwave units is all designed with the illumination mouth 1.9 that two diameters are 70 mm, and being wherein covered with aperture is that 4 mm, spacing are the circular aperture 1.9.1 of 1 mm.For front 8 microwave units, two power that the mouth 1.9 that throws light on is 1.5.1 and 1.5.2 in sequence number are presented between mouth and sequence number is between the two power feedback mouths of 1.5.2 and 1.5.3; For rear 8 microwave units, two power that the mouth 1.9 that throws light on is 1.5.10 and 1.5.11 in sequence number are presented between mouth and sequence number is between the two power feedback mouths of 1.5.11 and 1.5.12.
Material-transporting system 2 is comprised of feed arrangement 2.1, conveyer belt 2.2, automatic deviation rectifying device 2.3, roller bearing 2.4, motor 2.5 and drawing mechanism 2.6.Feed arrangement is comprised of support 2.1.1 and feed hopper 2.1.2, feed hopper 2.1.2 end face is of a size of 960 mm * 300 mm, bed-plate dimension is 550 mm * 110 mm, height is 550 mm, it is the outlet of 50 mm that front is left apart from bottom surface height, and a baffle plate 2.1.2.1 moving up and down is installed, is used for regulating the height of outlet, to control the thickness of feed hopper discharging.What conveyer belt 2.2 adopted is the Kevlar band of thick 1 mm, wide 700 mm.The reversing gear bracket head of automatic deviation rectifying device 2.3 is provided with photoelectricity automatic correcting structure, and the running deviation value by conveyer belt on cylinder is controlled in 5 mm.Below main rubber-coated roller 2.4.1, dispose the pressure roller 2.4.2 of adjustable conveying belt tension degree, for preventing transport belt slippery and tensioning.The power of motor 2.5 is 2.2 kW, can make the transmission speed of conveyer belt 2.2 adjustable continuously in the scope of 0-10 m/min.
Complete equipment is designed with 10 supports 3,2 supports 3.1 of material-transporting system and 3.10 wherein, and 8 support 3.2-3.9 of microwave unit, every two microwave units are totally 1 support, so that installation and removal.
Complete equipment is designed with surveys temperature-controlling system 4, by 5 infrared temperature probes, formed, sequence number is respectively 4.1,4.2,4.3,4.4 and 4.5, lay respectively at sequence number and be in the material cavity of microwave unit of 1.6.3,1.6.6,1.6.9,1.6.12 and 1.6.15, when the temperature of a certain point for measuring temperature surpasses set point, equipment alarm also stops corresponding heating control loop, and heating is continued in other loop, and the error of measuring temperature is no more than 1 ℃.
Complete equipment is designed with 2 microwave suppressor havings 5, lays respectively at first microwave unit charging aperture 1. and last microwave unit discharging opening, be of a size of 920 mm * 110, mm * 820 mm, the opening of 50 mm is left so that material passes through from microwave suppressor having in centre.Microwave suppressor having 5 suppresses sheet 5.2, short pectination inhibition sheet 5.3, narrow waveguide type inhibition box 5.4, wide waveguide type inhibition box 5.5, housing 5.6 and temperature-resistance dustproof device 5.7 by special absorbing material 5.1, long pectination and forms.Special absorbing material 5.1 is preferably high purity graphite dielectric material, and the microwave leakage of complete equipment is less than 1 mW/cm 2.The processing of microwave suppressor having 5 is very important links, in inhibitor, there is no corner or spot as yet untouched by a clean-up campaign, long pectination suppresses sheet, short pectination suppresses sheet, narrow waveguide type inhibition box, wide waveguide type inhibition box, all there is processing dimension accurately, and must be without burr, during riveted joint, long pectination suppresses the position of sheet and short pectination inhibition sheet and will mutually stagger.
Whole equipment adopts digital control processing.First with numerical control press blanking, punching, jet-bedding, trimming, chamfer, guarantee that the size of all parts and mutual size are accurate; Rule again, deburring, chamfering; Adopt subsequently numerical control bender bending and molding, guarantee that every Edge Bend angle is 90 °; Adopt again argon arc welding, and effects on surface is done sanding and polishing wire drawing processing; Finally totally assemble.
Below be only better embodiment of the present invention.According to above-mentioned design of the present invention, those skilled in the art can also make to this various modifications and conversion.For example, the size of the watt level of magnetron, action pane, moisture exhausting port and position are adjusted, the material of waveguide is changed, processing technology is improved, and the present invention is used for piling processing of gold ore, dump leaching Copper Ores and other dump leaching ore etc.Yet these similarly convert and revise, all belong to essence of the present invention.

Claims (10)

1. a dump leaching uranium ore microwave processing equipment, comprises 16 microwave units (1), material-transporting system (2), support (3), surveys temperature-controlling system (4) and microwave suppressor having (5), it is characterized in that:
Each microwave unit comprises microwave power source and microwave heating cavity two parts, and wherein, microwave power source is comprised of magnetron (1.1) and microwave high pressure transformer (1.2) two parts; Microwave heating cavity is comprised of waveguide (1.4), power feedback mouthful (1.5), material cavity (1.6), moisture exhausting port (1.7), action pane (1.8) and illumination mouthful (1.9);
The sequence number of the material cavity of described 16 microwave units is 1.6.1,1.6.2,1.6.3,1.6.4,1.6.5,1.6.6,1.6.7,1.6.8,1.6.9,1.6.10,1.6.11,1.6.12,1.6.13,1.6.14,1.6.15,1.6.16;
Described 16 microwave units, from feed end, are followed successively by microwave unit - , each all installs 9 magnetrons front 8 microwave units, and each all installs 15 magnetrons rear 8 microwave units, totally 192 magnetrons;
Each magnetron is equipped with 1 microwave high pressure transformer anode high voltage is provided, the type of cooling of transformer is oil immersed water cool, every 3 microwave high pressure transformers are placed in 1 oil tank of transformer (1.3), the transformer oil of insulation is filled in the inside, and the rear side inner face of oil tank of transformer is equipped with a U-shaped radiating tube;
Front 8 microwave units adopt different waveguides from rear 8 microwave units, the microwave heating cavity of front 8 microwave units adopts one-time formed cuboid aluminium matter waveguide I, in the front of cuboid aluminium matter waveguide I, leave the circular aperture that a diameter is 1 cm magnetron is installed, the microwave heating cavity of rear 8 microwave units adopts the stainless steel wave conduit II of truncated rectangular pyramids shape, leaves the circular aperture that a diameter is 1 cm magnetron is installed at the end face of stainless steel wave conduit II;
Microwave power is adjustable continuously within the scope of 0-192 kW, and material transferring speed is adjustable continuously at 0-10 m/min, and throughput is adjustable continuously within the scope of 12-16 t/h, and energy consumption is lower than 15 kWh/t ores.
2. a kind of dump leaching uranium ore microwave processing equipment according to claim 1, is characterized in that, front 8 microwave units adopt different power feedback mouth and arrangement form from rear 8 microwave units,
Front 8 microwave units microwave heating cavity separately, 9 power feedbacks mouthful are all set at its top, its sequence number is 1.5.1-1.5.9, divide 3 row to arrange, first classifies 1.5.1,1.5.2,1.5.3 as, and second classifies 1.5.4,1.5.5,1.5.6 as, the 3rd classifies 1.5.7,1.5.8,1.5.9 as, wherein, sequence number is that the power feedback mouthful of 1.5.1,1.5.3,1.5.5,1.5.8 is transverse opening, and sequence number is that the power feedback mouthful of 1.5.2,1.5.4,1.5.6,1.5.7,1.5.9 is longitudinal opening;
Rear 8 microwave units microwave heating cavity separately, 15 power feedbacks mouthful are all set at its top, its sequence number is 1.5.10-1.5.24, divide 6 row to arrange, first classifies 1.5.10 as, 1.5.11, 1.5.12 number, second classifies 1.5.13 and No. 1.5.14 as, the 3rd classifies 1.5.15 as, 1.5.16, 1.5.17 number, the 4th classifies 1.5.18 as, 1.5.19 number, the 5th classifies 1.5.20 as, 1.5.21, 1.5.22 number, the 6th classifies 1.5.23 and No. 1.5.24 as, wherein, sequence number is 1.5.13, 1.5.14, 1.5.15, 1.5.16, 1.5.17, 1.5.23, 1.5.24 power feedback mouthful is transverse opening, sequence number is 1.5.10, 1.5.11, 1.5.12, 1.5.18, 1.5.19, 1.5.20, 1.5.21, 1.5.22 power feedback mouthful is longitudinal opening.
3. a kind of dump leaching uranium ore microwave processing equipment according to claim 2, is characterized in that, front 8 microwave units adopt different magnetrons and waveguide mounting means from rear 8 microwave units,
The magnetron of front 8 microwave units is arranged on the face that leaves magnetron installing hole of waveguide, wherein, in sequence number, is the power feedback mouthful of 1.5.1 and 1.5.5, leaves the backward-facing of magnetron installing hole on waveguide; In sequence number, be the power feedback mouthful of 1.5.2,1.5.6 and 1.5.7, on waveguide, leave the left side that faces of magnetron installing hole; In sequence number, be the power feedback mouthful of 1.5.3 and 1.5.8, on waveguide, leave magnetron installing hole forward-facing; In sequence number, be the power feedback mouthful of 1.5.4 and 1.5.9, on waveguide, leave the right side that faces of magnetron installing hole;
The magnetron of rear 8 microwave units is arranged on the end face that leaves magnetron installing hole of waveguide, during installation, the end face of waveguide must overlap at vertical direction completely with power feedback mouthful, wherein, in sequence number, be the power feedback mouthful of 1.5.10,1.5.12,1.5.18 and 1.5.21, the inclined-plane of 45 ° of waveguide is towards the right side; In sequence number, be 1.5.14,1.5.15,1.5.17 and the feedback mouthful of 1.5.23 power, the inclined-plane of 45 ° of waveguide backwards; In sequence number, be 1.5.11,1.5.19,1.5.20 and the feedback mouthful of 1.5.22 power, the inclined-plane of 45 ° of waveguide is towards a left side; In sequence number, be 1.5.13,1.5.16 and the feedback mouthful of 1.5.24 power, the inclined-plane of 45 ° of waveguide forward.
4. a kind of dump leaching uranium ore microwave processing equipment according to claim 1, it is characterized in that, the front that in sequence number is the material cavity of 1.6.1,1.6.3,1.6.5,1.6.7,1.6.9,1.6.11,1.6.13,1.6.15 is all designed with moisture exhausting port, is covered with circular aperture in moisture exhausting port.
5. a kind of dump leaching uranium ore microwave processing equipment according to claim 1, it is characterized in that, the front that in sequence number is the material cavity of 1.6.2,1.6.4,1.6.6,1.6.8,1.6.10,1.6.12,1.6.14,1.6.16 is all designed with action pane, door switch is housed on action pane, open door, microwave generator stops launched microwave.
6. a kind of dump leaching uranium ore microwave processing equipment according to claim 2, is characterized in that, the end face of the material cavity of 16 microwave units is all designed with two illumination mouths that are covered with circular aperture; For front 8 microwave units, mouthful two power that are 1.5.1 and 1.5.2 in sequence number that throw light on are presented between mouth and sequence number is between the two power feedback mouths of 1.5.2 and 1.5.3; For rear 8 microwave units, mouthful two power that are 1.5.10 and 1.5.11 in sequence number that throw light on are presented between mouth and sequence number is between the two power feedback mouths of 1.5.11 and 1.5.12.
7. a kind of dump leaching uranium ore microwave processing equipment according to claim 1, it is characterized in that, material-transporting system comprises feed arrangement, conveyer belt, automatic deviation rectifying device, roller bearing, motor and drawing mechanism, feed arrangement is comprised of support and feed hopper, outlet is left in whole feed hopper front, and a baffle plate moving up and down is installed, is used for regulating the height of outlet, to control the thickness of discharging; Conveyer belt adopts Kevlar band; The reversing gear bracket head of automatic deviation rectifying device is provided with photoelectricity automatic correcting structure, and the running deviation value by conveyer belt on cylinder is controlled in 5mm; Below main rubber-coated roller, dispose the pressure roller of adjustable conveying belt tension degree, for preventing transport belt slippery and tensioning; The power of motor is 2.2 kW, can make belt transport speed adjustable continuously in the scope of 0-10 m/min.
8. a kind of dump leaching uranium ore microwave processing equipment according to claim 1, is characterized in that, complete equipment is provided with 10 supports, wherein material-transporting system is established 2 supports, microwave unit is established 8 supports, and every two microwave units share 1 support, is convenient to installation and removal.
9. a kind of dump leaching uranium ore microwave processing equipment according to claim 1, it is characterized in that, complete equipment is provided with 5 infrared temperature probes, lay respectively in the material cavity that sequence number is 1.6.3,1.6.6,1.6.9,1.6.12 and 1.6.15, when the temperature of a certain point for measuring temperature surpasses set point, equipment alarm also stops corresponding heating control loop, and heating is continued in other loop, and the error of measuring temperature is no more than 1 ℃.
10. a kind of dump leaching uranium ore microwave processing equipment according to claim 1, it is characterized in that, whole equipment is provided with 2 microwave suppressor havings, lay respectively at the charging aperture of first microwave unit and the discharging opening of last microwave unit, the inside of microwave suppressor having comprises that absorbing material, long pectination suppress sheet, short pectination suppresses sheet, narrow waveguide type inhibition box, the inhibition of wide waveguide type box, housing and temperature-resistance dustproof device, absorbing material can be high purity graphite dielectric material, and the microwave leakage of complete equipment is less than 1 mW/cm .
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