CN103068088A - Microwave processing device for dump leaching uranium ores - Google Patents

Microwave processing device for dump leaching uranium ores Download PDF

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CN103068088A
CN103068088A CN2012105524131A CN201210552413A CN103068088A CN 103068088 A CN103068088 A CN 103068088A CN 2012105524131 A CN2012105524131 A CN 2012105524131A CN 201210552413 A CN201210552413 A CN 201210552413A CN 103068088 A CN103068088 A CN 103068088A
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microwave
sequence number
waveguide
power feedback
units
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CN103068088B (en
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丁德馨
胡南
李广悦
陈文光
戴四元
叶勇军
王永东
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Nanhua University
University of South China
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University of South China
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Abstract

The invention discloses a microwave processing device for the dump leaching uranium ores. The device uses microwave to carry out irradiation to dump leaching uranium ores, due to the fact that differences exist among the microwave temperature rising effects of different minerals inside the uranium ore particles, heat stress differences are generated among the different minerals inside the uranium ore particles, the grain boundaries of the different minerals inside uranium ore particles break and the cracks inside the particles extend, therefore the poriness of the uranium ore particles is increased, the permeability of the inner portions of the uranium ore particles is improved, the dissociation degree of the uranium ores is improved, the leaching efficiency of the dump leaching of the uranium ores is improved, and a leaching period is shortened. The whole equipment comprises 16 microwave units, a material conveying system, a support, a temperature detecting and controlling system and a microwave suppressor. When the microwave processing device for the dump leaching uranium ores is used to process the dump leaching uranium ores, the microwave processing device has the advantages of being good in the matching of microwave power and the uranium ores, low in processing energy consumption, large in processing quantity, stable in material conveying, and small in microwave leakage, the poriness of the uranium ores and the dissociation degree of the uranium ores are further improved, the leaching efficiency is further improved, and the leaching period is further shortened and the like. The microwave processing device for the dump leaching uranium ores is also suitable for the processing of dump leaching gold ores, dump leaching copper ores and other dump leaching ores, and has obvious effect in increasing poriness of ore particles, improving the permeability of the inner portion of the ore particles, improving the dissociation degree of useful ores, improving leaching efficiency, and shortening leaching efficiency.

Description

A kind of dump leaching uranium ore microwave processing equipment
Technical field
The present invention relates to dump leaching uranium ore microwave processing equipment, be specifically related to a kind of degree of dissociation of utilizing the intragranular porosity of microwave irradiation increase uranium ore, improving the intragranular permeability of uranium ore, raising uranium mineral, thus the dump leaching uranium ore microwave processing equipment of raising Heap Leaching of Uranium Ore leaching rate, shortening leaching cycle.
Background technology
Dump leaching is that leaching solution is sprayed on ore or hillock, at it in the heap in the process of seepage flow, optionally dissolve and leach useful constituent in ore or the barren rock, make it to change in the leaching solution, in order to further extract or reclaim a kind of method of this useful constituent.At present, dump leaching is that China processes the materials such as lean ore, mine tailing, ettle on a large scale, extracts a kind of effective and economic method of uranium, copper, gold and the metal such as silver-colored.
Dump leaching is put forward uranium technique and is had the outstanding advantages such as technique is simple, cost is low, has become the main process that China's natural uranium is produced.When implementing dump leaching, in order to guarantee the permeability of dump leaching uranium ore heap, must guarantee that uranium ore has enough large granularity, so just so that composing, most of uranium mineral has the uranium ore granule interior, the chemical reaction of leaching solution and dump leaching uranium ore and the migration of uranium metal can only be undertaken by the intragranular hole of uranium ore, cause the leaching cycle of dump leaching process long.Some uranium mineral also is package status, is not communicated with the external world, causes leaching solution to contact with it, thereby can't leach, and causes the leaching rate of dump leaching process low.Therefore, increasing the crack of uranium ore granule interior, improve the permeability of uranium ore granule interior, leaching solution can fully be contacted with the intragranular uranium mineral of uranium ore, is the fundamental way that improves heap leaching rate, shortens leaching cycle.
Both domestic and externally studies show that in a large number, microwave irradiation is to increasing the crack of ore particles inside, and the permeability of improving ore particles inside has significant effect.Microwave irradiation is present to the acting body of uranium ore: because there is very big-difference in the performance of different mineral absorption microwave, thereby when utilizing microwave irradiation that it is heated, can present different firing rates.The performance that pitch blende in the uranium ore, brannerite, troilite, sulphur molybdenum ore etc. absorb microwave energy is strong, and its firing rate is fast, often up to tens degrees centigrade of per seconds; And gangue wherein then can not absorb microwave energy such as quartz, calcite, dolomite, barite etc., and its firing rate only is several centigrade per minutes.Owing to having temperature gradient between the different minerals, cause the uranium ore granule interior to produce larger thermal stress poor, the thermal coefficient of expansion that adds various mineral there are differences, cause the inner generation of ore particles intercrystalline cracking, the preexisting crack expansion, thereby increased ore particles inside porosity, improve the permeability of ore particles inside, this can further improve Heap Leaching of Uranium Ore leaching rate, shorten leaching cycle.
At present, industrial microwave apparatus has been widely used in food, chemical industry, medicine, agricultural byproducts processing, drying, sterilization and the field such as fresh-keeping.And it is present only for the microwave heating carbon thermal reduction of burning mineral, the microwave heating leaching of sulphide ore, the microwave oxidation dearsenification of niccolite etc. in the mining and metallurgy field.When adopting these traditional microwave equipments that the dump leaching ore is processed, exist the microwave power coupling poor, the microwave reflection coupling is large, the shortcomings such as the thermal effect that produces with ore is low, be difficult to increase the porosity of ore particles inside, be difficult to improve the permeability of uranium ore granule interior, also just be difficult to improve leaching rate, the shortening leaching cycle of dump leaching.Therefore, need research and develop to process the industrial microwave apparatus of dump leaching ore, especially need be for the microwave irradiation characteristic of dump leaching uranium ore, the dump leaching uranium ore microwave processing equipment of development commercial production scale.
Summary of the invention
For above-mentioned situation, the purpose of this invention is to provide a kind of degree of dissociation that can increase the porosity of uranium ore, the permeability of improving ore particles inside, raising uranium mineral, to improve the Heap Leaching of Uranium Ore leaching rate, to shorten leaching cycle, thereby improve the economic benefit of Heap Leaching of Uranium Ore and the dump leaching uranium ore microwave processing equipment of resource recovery, process the existing problem of dump leaching uranium ore to solve existing microwave equipment.
In order to realize the foregoing invention purpose, dump leaching uranium ore microwave processing equipment provided by the invention is comprised of 16 microwave units 1, material-transporting system 2, support 3, observing and controlling temperature system 4 and microwave suppressor having 5.Described each microwave unit comprises microwave power source and microwave heating cavity two parts, and wherein, microwave power source is comprised of magnetron 1.1 and microwave high pressure transformer 1.2; The microwave heating cavity is comprised of waveguide 1.4, power feedback mouth 1.5, material cavity 1.6, moisture exhausting port 1.7, action pane 1.8 and illumination mouth 1.9.
Described equipment total length is 1950 cm, and the total length of microwave unit part is 1600 cm, totally 16 microwave units, from feed end, be followed successively by microwave unit 1.-
Figure BDA0000260787011
, microwave power is adjustable continuously in the scope of 0-192 kW, and material transferring speed is adjustable continuously in the scope of 0-10 m/min, and throughput is adjustable continuously in the scope of 12-16 t/h, and energy consumption is lower than 15 kWh/t ores.See Figure of description 1.
Described each magnetron is equipped with 1 microwave high pressure transformer anode high voltage is provided, and per 3 microwave high pressure transformers are placed in 1 oil tank of transformer 1.3, and insulating transformer oil is filled in the inside.Oil tank of transformer is of a size of: the trailing flank in length * wide * height=500 mm * 230 mm * 190 mm, fuel tank is equipped with a U-shaped radiating tube, and the overall length of U-shaped pipe is 870 mm, and wide is 50 mm, and thick is 20 mm.See Figure of description 2.
The magnetron that described microwave power source adopts is 1 kW continuous wave water cooled magnetron; The microwave high pressure transformer that adopts is that weight is the full copper coil transformers of 7.5 kg, and its type of cooling is oil immersed water cool.
Front 8 microwave units of described 16 microwave units 1.-8., each all installs 9 magnetrons; Rear 8 microwave units 9.- , each all installs 15 magnetrons.Totally 192 magnetrons.
Described front 8 microwave units 1.-8. with rear 8 microwave units 9.-
Figure BDA0000260787013
The microwave heating cavity adopt different waveguides.The microwave heating cavity of front 8 microwave units adopts one-time formed cuboid aluminium matter waveguide I, be of a size of: length * wide * height=95.3 mm * 54.6 mm * 90 mm, the circular aperture that to leave a diameter in the front of cuboid aluminium matter waveguide I be 1 cm is installed magnetron, sees Figure of description 3.The microwave heating cavity of rear 8 microwave units adopts truncated rectangular pyramids stainless steel wave conduit II, and the bottom surface is the square of 80 mm * 80 mm, and end face is the rectangle of 80 mm * 60 mm; The two sides, front and back is right-angled trapezium, and its top width is 60 mm, and bottom width is 80 mm, height is 20 mm, and the angle of left surface and bottom surface is 45 °, and right flank is vertical with the bottom surface, at the end face of the stainless steel wave conduit II circular aperture that to leave a diameter be 1 cm magnetron is installed, is seen Figure of description 4.
1.-8. described front 8 microwave units adopt different power feedback mouthful arrangement forms from rear 8 microwave units microwave heating cavity 9.-10..For front 8 microwave units microwave heating cavity separately, 9 power feedback mouths all are set at its top, be distributed in the regional extent of 966 mm * 862 mm, sequence number is 1.5.1-1.5.9.The size of each power feedback mouthful is 95.3 mm * 54.6 mm, and minute 3 row are arranged, and first classifies as 1.5.1,1.5.2,1.5.3 number, and second classifies as 1.5.4,1.5.5,1.5.6 number, and the 3rd classifies as 1.5.7,1.5.8,1.5.9 number; Wherein, sequence number is that the power feedback mouth of 1.5.1,1.5.3,1.5.5,1.5.8 is transverse opening, and sequence number is that the power feedback mouth of 1.5.2,1.5.4,1.5.6,1.5.7,1.5.9 is longitudinal opening.Be positioned at 1.5.1,1.5.2, the 1.5.3 of cavity top first row, its left side is apart from being respectively 128 mm, 147 mm and 128 mm, and top margin is respectively 200 mm, 426 mm and 693 mm; Be positioned at 1.5.4,1.5.5, the 1.5.6 of cavity top secondary series, its left side is apart from being respectively 452 mm, 433 mm and 452 mm, and top margin is respectively 59 mm, 325 mm and 551 mm; Be positioned at the tertial 1.5.7 in cavity top, 1.5.8,1.5.9, its left side is apart from being respectively 733 mm, 714 mm and 733 mm, and top margin is respectively 182 mm, 448 mm and 674 mm.See Figure of description 5.
For rear 8 microwave units microwave heating cavity separately, 15 power feedback mouths all are set at its top, be distributed in the regional extent of 966 mm * 862 mm, sequence number is 1.5.10-1.5.24.The size of each power feedback mouth is 80 mm * 60 mm, divide 6 row to arrange, first classifies as 1.5.10,1.5.11,1.5.12 number, second classifies 1.5.13 and 1.5.14 number as, the 3rd classifies as 1.5.15,1.5.16,1.5.17 number, the 4th classifies as 1.5.18,1.5.19 number, and the 5th classifies as 1.5.20,1.5.21,1.5.22 number, and the 6th classifies 1.5.23 and 1.5.24 number as; Wherein, sequence number is that the power feedback mouth of 1.5.13,1.5.14,1.5.15,1.5.16,1.5.17,1.5.23,1.5.24 is transverse opening, and sequence number is that the power feedback mouth of 1.5.10,1.5.11,1.5.12,1.5.18,1.5.19,1.5.20,1.5.21,1.5.22 is longitudinal opening.Sequence number is the first row that the power feedback mouth of 1.5.10,1.5.11,1.5.12 is positioned at the cavity top, and its left side is apart from being respectively 58 mm, 88 mm and 58 mm, and top margin is respectively 88 mm, 393 mm and 700 mm; Sequence number is the secondary series that the power feedback mouth of 1.5.13,1.5.14 is positioned at the cavity top, and its left side is apart from being 210 mm, and top margin is respectively 241 mm and 568 mm; Sequence number is the 3rd row that the power feedback mouth of 1.5.15,1.5.16,1.5.17 is positioned at the cavity top, and its left side is apart from being 364 mm, and top margin is respectively 109 mm, 393 mm and 719 mm; Sequence number is the 4th row that the power feedback mouth of 1.5.18,1.5.19 is positioned at the cavity top, and its left side is apart from being respectively 517 mm and 536 mm, and top margin is respectively 242 mm and 546 mm; Sequence number is the 5th row that the power feedback mouth of 1.5.20,1.5.21,1.5.22 is positioned at the cavity top, and its left side is apart from being respectively 689 mm, 671 mm and 689 mm, and top margin is respectively 88 mm, 395 mm and 700 mm; Sequence number is the 6th row that the power feedback mouth of 1.5.23,1.5.24 is positioned at the cavity top, and its left side is apart from being 822 mm, and top margin is respectively 261 mm and 546 mm.See Figure of description 6.
1.-8. described front 8 microwave units adopt different magnetron and waveguide mounting means from rear 8 microwave units microwave heating cavity 9.-10..The magnetron of front 8 microwave units is installed in waveguide I 1.4.1 with the face of magnetron installing hole, i.e. the face of 95.3 mm * 90 mm, and the distance of magnetron and power feedback mouthful is 30 mm.Wherein, be the power feedback mouth of 1.5.1 and 1.5.5 in sequence number, the backward-facing that leaves the magnetron installing hole of waveguide I; Be the power feedback mouthful of 1.5.2,1.5.6 and 1.5.7 in sequence number, the left side that faces of leaving the magnetron installing hole of waveguide I; Be the power feedback mouthful of 1.5.3 and 1.5.8 in sequence number, the waveguide I leave the magnetron installing hole forward-facing; Be the power feedback mouthful of 1.5.4 and 1.5.9 in sequence number, the right side that faces of leaving the magnetron installing hole of waveguide I.See Figure of description 7.
The magnetron of rear 8 microwave units is installed in the end face of waveguide, and during installation, the end face of waveguide II 1.4.2 must overlap at vertical direction fully with power feedback mouth.Wherein, be the power feedback mouth of 1.5.10,1.5.12,1.5.18 and 1.5.21 in sequence number, 45 ° inclined-plane of waveguide II is towards the right side; Be 1.5.14,1.5.15,1.5.17 and the feedback of 1.5.23 power mouthful in sequence number, 45 ° inclined-plane of waveguide II backwards; Be 1.5.11,1.5.19,1.5.20 and the feedback of 1.5.22 power mouthful in sequence number, 45 ° inclined-plane of waveguide II is towards a left side; Be 1.5.13,1.5.16 and 1.5.24 power feedback mouthful in sequence number, 45 ° inclined-plane of waveguide II forward.See Figure of description 8.All waveguides all adopt the form of butt-joint to be connected with microwave heating box, and the cancellation screw connects, and guarantee that the chamber end face is smooth.
The material cavity size of described 16 microwave units is: length * wide * height=966 mm * 862 mm * 545 mm, this size had both guaranteed to have in the cavity enough large power density, had guaranteed again the uniformity of microwave in the cavity.Sequence number is the moisture exhausting port that the front of the material cavity of 1.6.1,1.6.3,1.6.5,1.6.7,1.6.9,1.6.11,1.6.13,1.6.15 is designed with 600 mm * 200 mm, wherein being covered with the aperture is that 4 mm, spacing are the circular aperture of 2 mm, the moisture exhausting port left and right margins are 183 mm, and upper bottom margin is respectively 94 mm and 249 mm.Sequence number is that the front of the material cavity of 1.6.2,1.6.4,1.6.6,1.6.8,1.6.10,1.6.12,1.6.14,1.6.16 is designed with 410 mm * 249 mm action panes, door switch is housed on the action pane, door is opened microwave generator and is namely stopped launched microwave, the left and right margins of action pane are 278 mm, and top margin is 294 mm.See Figure of description 1.
The illumination mouth that it is 70 mm that the end face of the material cavity of described 16 microwave units all is designed with two diameters, being covered with the aperture in the illumination mouth is that 4 mm, spacing are the circular aperture of 1 mm.For front 8 microwave units, illumination mouthful is between the two power feedback mouthful of 1.5.1 and 1.5.2 in sequence number and sequence number is between the two power feedback mouthful of 1.5.2 and 1.5.3; For rear 8 microwave units, illumination mouthful is between the two power feedback mouthful of 1.5.10 and 1.5.11 in sequence number and sequence number is between the two power feedback mouthful of 1.5.11 and 1.5.12.See Figure of description 5 and accompanying drawing 6.
Described material-transporting system is comprised of feed arrangement, conveyer belt, automatic deviation rectifying device, roller bearing, motor and drawing mechanism.Feed arrangement is comprised of support and feed hopper, the feed hopper end face is of a size of 960 mm * 300 mm, bed-plate dimension is 550 mm * 110 mm, height is 550 mm, it is the outlet of 50 mm that the front is left apart from the bottom surface height, and a baffle plate moving up and down is installed, and is used for regulating the height of outlet, with the thickness of control discharging, see Figure of description 9.Conveyer belt adopts Kev drawstring high temperature resistant and don't the absorption microwave, and the conveyer belt both sides arrange belt-guiding device, and the bottom is furnished with the high temperature microwave bracket, so that zone face is the concave surface form, prevents that material from overflowing.The thickness of conveyer belt is 1 mm, and width is 700 mm.The reversing gear bracket head of automatic deviation rectifying device is equipped with the photoelectricity automatic deviation rectifying mechanism, and conveyer belt is controlled in 5 mm at the running deviation value on the cylinder; The adjustable pressure roller of coupling prevents transport belt slippery and tensioning below the main rubber-coated roller.The power of motor is 2.2 kW, can make belt transport speed adjustable continuously in the scope of 0-10 m/min.See Figure of description 1.
Complete equipment is designed with 10 supports, and wherein material-transporting system is established 2 supports, and microwave unit is established 8 supports, and per two microwave units are totally 1 support, so that Figure of description 1 is seen in installation and removal.
Complete equipment is designed with 5 infrared temperature probes, lay respectively at sequence number and be in the material cavity of microwave unit of 1.6.3,1.6.6,1.6.9,1.6.12 and 1.6.15, when the temperature of a certain point for measuring temperature surpasses set point, equipment alarm also stops corresponding heating control loop, heating is continued in other loop, the error of measuring temperature is no more than 1 ℃, sees Figure of description 1.
Complete equipment is designed with 2 microwave suppressor havings, lays respectively at top microwave unit charging aperture and rearmost microwave unit 1. Discharging opening, be of a size of 920 mm * 820 mm * 110 mm, the opening of 50 mm is left so that material passes through in the centre from microwave suppressor having, see Figure of description 10.The inside of microwave suppressor having suppresses sheet, short pectination inhibition sheet, narrow waveguide type inhibition box, the inhibition of wide waveguide type box, housing and temperature-resistance dustproof installation composition by special absorbing material, long pectination, sees Figure of description 11.Special absorbing material can be the high purity graphite dielectric material, and the microwave leakage of complete equipment is less than 1 mW/cm 2
Dump leaching uranium ore microwave processing equipment provided by the invention can be used for processing the dump leaching uranium ore, also be applicable to simultaneously the processing of dump leaching gold ore, dump leaching Copper Ores and other dump leaching ores, and can increase the porosity of ore particles, improve the permeability of ore particles inside, improve the degree of dissociation of valuable mineral, improve leaching rate, positive effect is received in the aspects such as shortening leaching cycle.
Compare with existing microwave equipment, dump leaching uranium ore microwave processing equipment provided by the invention has microwave power and uranium ore matches, energy consumption is low, treating capacity is large, mass transport is stable, microwave leakage is little, uranium ore porosity and the plurality of advantages such as the uranium mineral degree of dissociation is high, leaching rate is high, leaching cycle is short.
Further specify the embodiment of patent of the present invention below in conjunction with Figure of description.
Description of drawings
Fig. 1 dump leaching uranium ore microwave processing equipment schematic diagram;
Fig. 2 microwave high pressure transformer oil tank structure schematic diagram;
The waveguide schematic diagram of front 8 microwave units of Fig. 3;
The waveguide schematic diagram of 8 microwave units behind Fig. 4;
The power feedback mouthful schematic diagram of front 8 microwave units of Fig. 5;
The power of 8 microwave units feedback mouthful schematic diagram behind Fig. 6;
The magnetron of front 8 microwave units of Fig. 7 and microwave power feedback mouthful scheme of installation;
The magnetron of 8 microwave units and microwave power feedback mouthful scheme of installation behind Fig. 8;
Fig. 9 feeding hopper structure schematic diagram;
Figure 10 microwave suppressor having shape schematic diagram;
Figure 11 microwave suppressor having internal structure schematic diagram.
Embodiment
Embodiment 1: a kind of dump leaching uranium ore microwave processing equipment, by 16 microwave unit 1(1.- ), material-transporting system 2, support 3, observing and controlling temperature system 4 and microwave suppressor having 5 form.The equipment total length is 1950 cm, and the total length of microwave unit part is 1600 cm, totally 16 microwave units, from feed end, be followed successively by microwave unit 1.-
Figure BDA0000260787016
, each microwave unit is comprised of microwave power source and microwave heating cavity two parts.Microwave power source is comprised of magnetron 1.1 and microwave high pressure transformer 1.2 two parts; The microwave heating cavity is comprised of waveguide 1.4, power feedback mouth 1.5, material cavity 1.6, moisture exhausting port 1.7, action pane 1.8 and illumination mouth 1.9.The magnetron that microwave power source adopts is the continuous wave water cooled magnetron 1.1 of 1 kW; The microwave high pressure transformer 1.2 that adopts is the full copper coil transformers of 7.5 kg for weight, and its type of cooling is oil immersed water cool.Each all installs 9 magnetrons 1.1 front 8 microwave units, and each all installs 15 magnetrons 1.1 rear 8 microwave units, totally 192 magnetrons 1.1.Per 1 magnetron 1.1 all is equipped with 1 microwave high pressure transformer 1.2 anode high voltage is provided, and per 3 microwave high pressure transformers are placed in 1 oil tank of transformer 1.3, and insulating transformer oil is filled in the inside.Oil tank of transformer 1.3 is of a size of: length * wide * height=500 mm * 230 mm * 190 mm, and the rear side inner face of fuel tank is equipped with a U-shaped radiating tube 1.3.1, and the overall length of U-shaped pipe is 870 mm, and wide is 50 mm, and thick is 20 mm.
1.-8. front 8 microwave units adopt different waveguides 1.4 from rear 8 microwave units microwave heating cavity 9.-10..The microwave heating cavity of front 8 microwave units adopts one-time formed cuboid aluminium matter waveguide I, be of a size of: length * wide * height=95.3 mm * 54.6 mm * 90 mm, the circular aperture 1.4.1.1 that to leave a diameter in the front of aluminium matter waveguide I be 1 cm is used for installing magnetron.The microwave heating cavity of rear 8 microwave units adopts truncated rectangular pyramids stainless steel wave conduit II, and the bottom surface is the square of 80 mm * 80 mm, and end face is the rectangle of 80 mm * 60 mm; The two sides, front and back is right-angled trapezium, and its top width is 60 mm, and bottom width is 80 mm, height is 20 mm, and the angle of left surface and bottom surface is 45 °, and right flank is vertical with the bottom surface, at the end face of the stainless steel wave conduit II circular aperture 1.4.2.1 that to leave a diameter be 1 cm, be used for installing magnetron.
1.-8. front 8 microwave units adopt different power feedback mouthful arrangement forms from rear 8 microwave units microwave heating cavity 9.-10..For front 8 microwave units microwave heating cavity separately, 9 power feedback mouths all are set at its top, be distributed in the regional extent of 966 mm * 862 mm, sequence number is 1.5.1-1.5.9, the size of each power feedback mouthful is 95.3 mm * 54.6 mm, and minute 3 row are arranged, and first classifies as 1.5.1,1.5.2,1.5.3 number, second classifies as 1.5.4,1.5.5,1.5.6 number, and the 3rd classifies as 1.5.7,1.5.8,1.5.9 number.Wherein, sequence number is that the power feedback mouth of 1.5.1,1.5.3,1.5.5,1.5.8 is transverse opening, and sequence number is that the power feedback mouth of 1.5.2,1.5.4,1.5.6,1.5.7,1.5.9 is longitudinal opening.Be positioned at 1.5.1,1.5.2, the 1.5.3 of cavity top first row, its left side is apart from being respectively 128 mm, 147 mm and 128 mm, and top margin is respectively 200 mm, 426 mm and 693 mm; Be positioned at 1.5.4,1.5.5, the 1.5.6 of cavity top secondary series, its left side is apart from being respectively 452 mm, 433 mm and 452 mm, and top margin is respectively 59 mm, 325 mm and 551 mm; Be positioned at the tertial 1.5.7 in cavity top, 1.5.8,1.5.9, its left side is apart from being respectively 733 mm, 714 mm and 733 mm, and top margin is respectively 182 mm, 448 mm and 674 mm.
For rear 8 microwave units microwave heating cavity separately, 15 power feedback mouths all are set at its top, be distributed in the regional extent of 966 mm * 862 mm, sequence number is 1.5.10-1.5.24, the size of each power feedback mouth is 80 mm * 60 mm, divide 6 row to arrange, first classifies as 1.5.10,1.5.11,1.5.12 number, second classifies 1.5.13 and 1.5.14 number as, the 3rd classifies as 1.5.15,1.5.16,1.5.17 number, the 4th classifies as 1.5.18,1.5.19 number, and the 5th classifies as 1.5.20,1.5.21,1.5.22 number, and the 6th classifies 1.5.23 and 1.5.24 number as.Wherein, sequence number is that the power feedback mouth of 1.5.13,1.5.14,1.5.15,1.5.16,1.5.17,1.5.23,1.5.24 is transverse opening, and sequence number is that the power feedback mouth of 1.5.10,1.5.11,1.5.12,1.5.18,1.5.19,1.5.20,1.5.21,1.5.22 is longitudinal opening.Sequence number is the first row that the power feedback mouth of 1.5.10,1.5.11,1.5.12 is positioned at the cavity top, and its left side is apart from being respectively 58 mm, 88 mm and 58 mm, and top margin is respectively 88 mm, 393 mm and 700 mm; Sequence number is the secondary series that the power feedback mouth of 1.5.13,1.5.14 is positioned at the cavity top, and its left side is apart from being 210 mm, and top margin is respectively 241 mm and 568 mm; Sequence number is the 3rd row that the power feedback mouth of 1.5.15,1.5.16,1.5.17 is positioned at the cavity top, and its left side is apart from being 364 mm, and top margin is respectively 109 mm, 393 mm and 719 mm; Sequence number is the 4th row that the power feedback mouth of 1.5.18,1.5.19 is positioned at the cavity top, and its left side is apart from being respectively 517 mm and 536 mm, and top margin is respectively 242 mm and 546 mm; Sequence number is the 5th row that the power feedback mouth of 1.5.20,1.5.21,1.5.22 is positioned at the cavity top, and its left side is apart from being respectively 689 mm, 671 mm and 689 mm, and top margin is respectively 88 mm, 395 mm and 700 mm; Sequence number is the 6th row that the power feedback mouth of 1.5.23,1.5.24 is positioned at the cavity top, and its left side is apart from being 822 mm, and top margin is respectively 261 mm and 546 mm.
The magnetron that 1.-8. front 8 microwave units adopt from rear 8 microwave units microwave heating cavity 9.-10. is different with the mounting means of waveguide.The magnetron 1.1 of front 8 microwave units is installed on the face with the magnetron installing hole of waveguide I 1.4.1, i.e. the face of 95.3 mm * 90 mm, and magnetron 1.1 is 30 mm with the distance of power feedback mouthful (1.5.1-1.5.9).Wherein, be the power feedback mouth of 1.5.1 and 1.5.5 in sequence number, the backward-facing that leaves magnetron installing hole I 1.4.1.1 of waveguide I; Be the power feedback mouthful of 1.5.2,1.5.6 and 1.5.7 in sequence number, the left side that faces of leaving magnetron installing hole I 1.4.1.1 of waveguide I; Be the power feedback mouthful of 1.5.3 and 1.5.8 in sequence number, the waveguide I leave magnetron installing hole I 1.4.1.1 forward-facing; Be the power feedback mouthful of 1.5.4 and 1.5.9 in sequence number, the right side that faces of leaving magnetron installing hole I 1.4.1.1 of waveguide I.
The magnetron 1.1 of rear 8 microwave units is installed on the end face with magnetron installing hole II 1.4.2.1 of waveguide II 1.4.2, and during installation, the end face of waveguide II must be fully overlapping at vertical direction with power feedback mouthful (1.5.10-1.5.24).Wherein, be the power feedback mouth of 1.5.10,1.5.12,1.5.18 and 1.5.21 in sequence number, 45 ° inclined-plane of waveguide II is towards the right side; Be the power feedback mouthful of 1.5.14,1.5.15,1.5.17 and 1.5.23 in sequence number, 45 ° inclined-plane of waveguide II backwards; Be the power feedback mouthful of 1.5.11,1.5.19,1.5.20 and 1.5.22 in sequence number, 45 ° inclined-plane of waveguide II is towards a left side; Be the power feedback mouthful of 1.5.13,1.5.16 and 1.5.24 in sequence number, 45 ° inclined-plane of waveguide II forward.All waveguides all adopt butt-joint to be connected with the microwave heating cavity, to guarantee that the chamber end face is smooth.
The size of the material cavity 1.6 of 16 microwave units is: length * wide * height=966 mm * 862 mm * 545 mm.Sequence number is the moisture exhausting port 1.7 that the front of the material cavity of 1.6.1,1.6.3,1.6.5,1.6.7,1.6.9,1.6.11,1.6.13,1.6.15 is designed with 600 mm * 200 mm, wherein being covered with the aperture is that 4 mm, spacing are the circular aperture 1.7.1 of 2 mm, moisture exhausting port 1.7 left and right margins are 183 mm, and upper bottom margin is respectively 94 mm and 249 mm.Sequence number is that the front of the material cavity of 1.6.2,1.6.4,1.6.6,1.6.8,1.6.10,1.6.12,1.6.14,1.6.16 is designed with 410 mm * 249 mm action panes 1.8, door switch is housed on the action pane, open door, microwave generator namely stops launched microwave, the left and right margins of action pane 1.8 are 278 mm, and top margin is 294 mm.
The illumination mouth 1.9 that it is 70 mm that the end face of the material cavity of 16 microwave units all is designed with two diameters, wherein being covered with the aperture is that 4 mm, spacing are the circular aperture 1.9.1 of 1 mm.For front 8 microwave units, illumination mouthfuls 1.9 is between the two power feedback mouthful of 1.5.1 and 1.5.2 in sequence number and sequence number is between the two power feedback mouthful of 1.5.2 and 1.5.3; For rear 8 microwave units, illumination mouthfuls 1.9 is between the two power feedback mouthful of 1.5.10 and 1.5.11 in sequence number and sequence number is between the two power feedback mouthful of 1.5.11 and 1.5.12.
Material-transporting system 2 is comprised of feed arrangement 2.1, conveyer belt 2.2, automatic deviation rectifying device 2.3, roller bearing 2.4, motor 2.5 and drawing mechanism 2.6.Feed arrangement is comprised of support 2.1.1 and feed hopper 2.1.2, feed hopper 2.1.2 end face is of a size of 960 mm * 300 mm, bed-plate dimension is 550 mm * 110 mm, height is 550 mm, it is the outlet of 50 mm that the front is left apart from the bottom surface height, and a baffle plate 2.1.2.1 moving up and down is installed, is used for regulating the height of outlet, with the thickness of control feed hopper discharging.What conveyer belt 2.2 adopted is the Kevlar band of thick 1 mm, wide 700 mm.The reversing gear bracket head of automatic deviation rectifying device 2.3 is equipped with the photoelectricity automatic correcting structure, and conveyer belt is controlled in 5 mm at the running deviation value on the cylinder.Dispose the pressure roller 2.4.2 that can regulate the conveying belt tension degree below the main rubber-coated roller 2.4.1, be used for preventing transport belt slippery and tensioning.The power of motor 2.5 is 2.2 kW, can make the transmission speed of conveyer belt 2.2 adjustable continuously in the scope of 0-10 m/min.
Complete equipment is designed with 10 supports 3,2 supports 3.1 of material-transporting system and 3.10 wherein, and 8 support 3.2-3.9 of microwave unit, per two microwave units are totally 1 support, so that installation and removal.
Complete equipment is designed with observing and controlling temperature system 4, formed by 5 infrared temperature probes, sequence number is respectively 4.1,4.2,4.3,4.4 and 4.5, lay respectively at sequence number and be in the material cavity of microwave unit of 1.6.3,1.6.6,1.6.9,1.6.12 and 1.6.15, when the temperature of a certain point for measuring temperature surpasses set point, equipment alarm also stops corresponding heating control loop, and heating is continued in other loop, and the error of measuring temperature is no more than 1 ℃.
Complete equipment is designed with 2 microwave suppressor havings 5, lays respectively at first microwave unit charging aperture 1. and last microwave unit Discharging opening, be of a size of 920 mm * 820 mm * 110 mm, the opening of 50 mm is left so that material passes through in the centre from microwave suppressor having.Microwave suppressor having 5 suppresses sheet 5.2, short pectination inhibition sheet 5.3, narrow waveguide type inhibition box 5.4, wide waveguide type inhibition box 5.5, housing 5.6 and temperature-resistance dustproof device 5.7 by special absorbing material 5.1, long pectination and forms.Special absorbing material 5.1 is preferably the high purity graphite dielectric material, and the microwave leakage of complete equipment is less than 1 mW/cm 2The processing of microwave suppressor having 5 is very important links, there is not the corner or spot as yet untouched by a clean-up campaign in the inhibitor, long pectination suppresses sheet, short pectination suppresses sheet, narrow waveguide type inhibition box, wide waveguide type inhibition box, accurately processing dimension is all arranged, and must be without burr, during riveted joint, long pectination suppresses the position of sheet and short pectination inhibition sheet and will mutually stagger.
Whole equipment adopts digital control processing.First with numerical control press blanking, punching, jet-bedding, cut edge, chamfer, guarantee that the size of all parts and mutual size are accurate; Rule again deburring, chamfering; Adopt subsequently the numerical control bender bending and molding, guarantee that every Edge Bend angle is 90 °; Adopt again argon arc welding, and effects on surface is done sanding and polishing wire drawing processing; Totally assemble at last.
It below only is better embodiment of the present invention.According to above-mentioned design of the present invention, those skilled in the art can also make to this various modifications and conversion.For example, size and position to the watt level of magnetron, action pane, moisture exhausting port adjust, the material of waveguide is changed, processing technology is improved, and the present invention is used for processing of dump leaching gold ore, dump leaching Copper Ores and other dump leaching ore etc.Yet these similar conversion and modifications all belong to essence of the present invention.

Claims (10)

1. a dump leaching uranium ore microwave processing equipment comprises 16 microwave units (1), material-transporting system (2), support (3), observing and controlling temperature system (4) and microwave suppressor having (5), it is characterized in that:
Each microwave unit comprises microwave power source and microwave heating cavity two parts, and wherein, microwave power source is comprised of magnetron (1.1) and microwave high pressure transformer (1.2) two parts; The microwave heating cavity is comprised of waveguide (1.4), power feedback mouthful (1.5), material cavity (1.6), moisture exhausting port (1.7), action pane (1.8) and illumination mouthful (1.9);
Described 16 microwave units from feed end, are followed successively by microwave unit
Figure 65563DEST_PATH_IMAGE001
-
Figure 4569DEST_PATH_IMAGE002
, each all installs 9 magnetrons front 8 microwave units, and each all installs 15 magnetrons rear 8 microwave units, totally 192 magnetrons;
Each magnetron is equipped with 1 microwave high pressure transformer anode high voltage is provided, the type of cooling of transformer is oil immersed water cool, per 3 microwave high pressure transformers are placed in 1 oil tank of transformer (1.3), the transformer oil of insulation is filled in the inside, and the rear side inner face of oil tank of transformer is equipped with a U-shaped radiating tube;
Front 8 microwave units adopt different waveguides from rear 8 microwave units, the microwave heating cavity of front 8 microwave units adopts one-time formed cuboid aluminium matter waveguide I, the circular aperture that to leave a diameter in the front of cuboid aluminium matter waveguide I be 1 cm is installed magnetron, the microwave heating cavity of rear 8 microwave units adopts the stainless steel wave conduit II of truncated rectangular pyramids shape, at the end face of the stainless steel wave conduit II circular aperture that to leave a diameter be 1 cm magnetron is installed;
Microwave power is adjustable continuously in 0-192 kW scope, and material transferring speed is adjustable continuously at 0-10 m/min, and throughput is adjustable continuously in 12-16 t/h scope, and energy consumption is lower than 15 kWh/t ores.
2. a kind of dump leaching uranium ore microwave processing equipment according to claim 1 is characterized in that, front 8 microwave units adopt different power feedback mouth and arrangement form from rear 8 microwave units,
Front 8 microwave units microwave heating cavity separately, 9 power feedback mouths all are set at its top, its sequence number is 1.5.1-1.5.9, divide 3 row to arrange, first classifies 1.5.1,1.5.2,1.5.3 as, and second classifies 1.5.4,1.5.5,1.5.6 as, the 3rd classifies 1.5.7,1.5.8,1.5.9 as, wherein, sequence number is that the power feedback mouth of 1.5.1,1.5.3,1.5.5,1.5.8 is transverse opening, and sequence number is that the power feedback mouth of 1.5.2,1.5.4,1.5.6,1.5.7,1.5.9 is longitudinal opening;
Rear 8 microwave units microwave heating cavity separately, 15 power feedback mouths all are set at its top, its sequence number is 1.5.10-1.5.24, divide 6 row to arrange, first classifies 1.5.10 as, 1.5.11,1.5.12 number, second classifies 1.5.13 and 1.5.14 number as, the 3rd classifies 1.5.15 as, 1.5.16,1.5.17 number, the 4th classifies 1.5.18 as, 1.5.19 number, the 5th classifies 1.5.20 as, 1.5.21,1.5.22 number, the 6th classifies 1.5.23 and 1.5.24 number as, wherein, sequence number is 1.5.13,1.5.14,1.5.15,1.5.16,1.5.17,1.5.23,1.5.24 power feedback mouthful be transverse opening, sequence number is 1.5.10,1.5.11,1.5.12,1.5.18,1.5.19,1.5.20,1.5.21,1.5.22 power feedback mouthful be longitudinal opening.
3. a kind of dump leaching uranium ore microwave processing equipment according to claim 1 is characterized in that, front 8 microwave units adopt different magnetron and waveguide mounting means from rear 8 microwave units,
The magnetron of front 8 microwave units is installed on the face that leaves the magnetron installing hole of waveguide, wherein, is the power feedback mouth of 1.5.1 and 1.5.5 in sequence number, leaves the backward-facing of magnetron installing hole on the waveguide; Be the power feedback mouthful of 1.5.2,1.5.6 and 1.5.7 in sequence number, leave the left side that faces of magnetron installing hole on the waveguide; Be the power feedback mouthful of 1.5.3 and 1.5.8 in sequence number, leave the magnetron installing hole on the waveguide forward-facing; Be the power feedback mouthful of 1.5.4 and 1.5.9 in sequence number, leave the right side that faces of magnetron installing hole on the waveguide;
The magnetron of rear 8 microwave units is installed on the end face that leaves the magnetron installing hole of waveguide, during installation, the end face of waveguide must overlap at vertical direction fully with power feedback mouth, wherein, be the power feedback mouthful of 1.5.10,1.5.12,1.5.18 and 1.5.21 in sequence number, 45 ° inclined-plane of waveguide is towards the right side; Be 1.5.14,1.5.15,1.5.17 and the feedback of 1.5.23 power mouthful in sequence number, 45 ° inclined-plane of waveguide backwards; Be 1.5.11,1.5.19,1.5.20 and the feedback of 1.5.22 power mouthful in sequence number, 45 ° inclined-plane of waveguide is towards a left side; Be 1.5.13,1.5.16 and 1.5.24 power feedback mouthful in sequence number, 45 ° inclined-plane of waveguide forward.
4. a kind of dump leaching uranium ore microwave processing equipment according to claim 1, it is characterized in that, the front that in sequence number is the material cavity of 1.6.1,1.6.3,1.6.5,1.6.7,1.6.9,1.6.11,1.6.13,1.6.15 all is designed with moisture exhausting port, is covered with circular aperture in the moisture exhausting port.
5. a kind of dump leaching uranium ore microwave processing equipment according to claim 1, it is characterized in that, the front that in sequence number is the material cavity of 1.6.2,1.6.4,1.6.6,1.6.8,1.6.10,1.6.12,1.6.14,1.6.16 all is designed with action pane, door switch is housed on the action pane, open door, microwave generator namely stops launched microwave.
6. a kind of dump leaching uranium ore microwave processing equipment according to claim 1 is characterized in that, the end face of the material cavity of 16 microwave units all is designed with two illumination mouths that are covered with hole circle shape aperture; For front 8 microwave units, illumination mouthful is between the two power feedback mouthful of 1.5.1 and 1.5.2 in sequence number and sequence number is between the two power feedback mouthful of 1.5.2 and 1.5.3; For rear 8 microwave units, illumination mouthful is between the two power feedback mouthful of 1.5.10 and 1.5.11 in sequence number and sequence number is between the two power feedback mouthful of 1.5.11 and 1.5.12.
7. a kind of dump leaching uranium ore microwave processing equipment according to claim 1, it is characterized in that, material-transporting system comprises feed arrangement, conveyer belt, automatic deviation rectifying device, roller bearing, motor and drawing mechanism, feed arrangement is comprised of support and feed hopper, outlet is left in whole feed hopper front, and a baffle plate moving up and down is installed, is used for regulating the height of outlet, with the thickness of control discharging; Conveyer belt adopts the Kevlar band; The reversing gear bracket head of automatic deviation rectifying device is equipped with the photoelectricity automatic correcting structure, and conveyer belt is controlled in the 5mm at the running deviation value on the cylinder; Dispose the pressure roller that to regulate the conveying belt tension degree below the main rubber-coated roller, be used for preventing transport belt slippery and tensioning; The power of motor is 2.2 kW, can make belt transport speed adjustable continuously in the scope of 0-10 m/min.
8. a kind of dump leaching uranium ore microwave processing equipment according to claim 1 is characterized in that, complete equipment is provided with 10 supports, wherein material-transporting system is established 2 supports, microwave unit is established 8 supports, and per two microwave units share 1 support, is convenient to installation and removal.
9. a kind of dump leaching uranium ore microwave processing equipment according to claim 1, it is characterized in that, complete equipment is provided with 5 infrared temperature probes, lay respectively in the material cavity that sequence number is 1.6.3,1.6.6,1.6.9,1.6.12 and 1.6.15, when the temperature of a certain point for measuring temperature surpasses set point, equipment alarm also stops corresponding heating control loop, and heating is continued in other loop, and the error of measuring temperature is no more than 1 ℃.
10. a kind of dump leaching uranium ore microwave processing equipment according to claim 1, it is characterized in that, whole equipment is provided with 2 microwave suppressor havings, lay respectively at the charging aperture of first microwave unit and the discharging opening of last microwave unit, the inside of microwave suppressor having comprises that absorbing material, long pectination suppress sheet, short pectination suppresses sheet, narrow waveguide type inhibition box, the inhibition of wide waveguide type box, housing and temperature-resistance dustproof device, absorbing material can be the high purity graphite dielectric material, and the microwave leakage of complete equipment is less than 1 mW/cm
Figure 13983DEST_PATH_IMAGE003
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CN103409620A (en) * 2013-09-02 2013-11-27 南华大学 Method for measuring leaching parameters of dump leaching mineral pile at different depths
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CN110196267A (en) * 2019-05-13 2019-09-03 安徽建筑大学 A kind of test method of the infrared road detection apparatus based on transmitting electromagnetism or microwave
CN111254297A (en) * 2020-02-28 2020-06-09 南华大学 Gas-liquid phase pulse spark discharge enhanced uranium leaching device and method
CN112827624A (en) * 2021-01-06 2021-05-25 昆明理工大学 Method for improving grinding efficiency of wrapped minerals through intermittent microwave pretreatment
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CN103411417A (en) * 2013-08-23 2013-11-27 南昌光明化验设备有限公司 Anti-leakage feeding and discharging device for microwave drying belt conveyor
CN103409620A (en) * 2013-09-02 2013-11-27 南华大学 Method for measuring leaching parameters of dump leaching mineral pile at different depths
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WO2021253106A1 (en) * 2020-06-17 2021-12-23 New Steel S.A. Device for heating a material using microwaves, method for heating a material using microwaves, and systems for heating a material using microwaves
CN112827624A (en) * 2021-01-06 2021-05-25 昆明理工大学 Method for improving grinding efficiency of wrapped minerals through intermittent microwave pretreatment
CN112827624B (en) * 2021-01-06 2022-11-25 昆明理工大学 Method for improving grinding efficiency of wrapped minerals through intermittent microwave pretreatment

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