CN103057893A - Differential casing processing conveying line - Google Patents
Differential casing processing conveying line Download PDFInfo
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- CN103057893A CN103057893A CN2012105777012A CN201210577701A CN103057893A CN 103057893 A CN103057893 A CN 103057893A CN 2012105777012 A CN2012105777012 A CN 2012105777012A CN 201210577701 A CN201210577701 A CN 201210577701A CN 103057893 A CN103057893 A CN 103057893A
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- differential casing
- main orbit
- feeding trolley
- cushion block
- differential
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Abstract
The invention relates to a differential casing processing conveying line. A main track and an auxiliary track are parallelly arranged, pedals are arranged on the outer side of the main track and the outer side of the auxiliary track, differential casing processing machine tools are arranged on the outer sides of the pedals, feeding parts and discharging parts of the machine tools are provided with oil receiving discs, feeding carts are arranged on the main track and the auxiliary track, to-be-processed differential casings are placed on the feeding carts, a feeding platform is arranged at one end of the main track, a discharging platform is arranged at the other end of the main track, and oil receiving discs are arranged on two sides of the discharging platform. A differential casing processing conveying track is designed, the feeding carts for accommodating the differential casings are arranged on the conveying track, the pedals are arranged on two sides of the conveying track, various machine tools for processing the differential casings are arranged on the outer sides of the pedals, the differential casings move along the conveying track along with the feeding carts so as to be conveyed to various processing machine tools, the whole pedals are positioned on the same plane simultaneously, and labor intensity of workers is reduced.
Description
Technical field:
The present invention relates to passenger vehicle parts machining manufacturing technology field, be specifically related to a kind ofly differential casing is added the differential casing processing of using when transporting differential casing man-hour between different stations transport line.
Background technology:
Diff is positioned at drive axle, it is the main composition part of drive axle, by the left shell of diff, differential right casing, planetary wheel, axle side gear forms, as everyone knows, automobile in the process of moving, the left side of automobile, the right wheel at one time interior distance that rolls across is unequal often, this just causes automobile left, the wearing and tearing of right wheel tyre are different, be easy to occur wear on tyres aggravation phenomenon, increase the horsepower output of driving engine and the consumption of fuel, even cause passenger vehicle to turn to the generation that worsens phenomenon with maneuvering performance, the effect that diff is installed in the passenger vehicle drive axle is exactly in order to prevent the appearance of above-mentioned phenomenon, guarantee that drive axle both sides wheel does not have the different anglecs of rotation in the situation that stroke does not wait, satisfy the needs of bus driving.Differential casing is being added man-hour, transport line by differential casing processing, when transmission is transported mutually between each processing stations with differential casing, differential casing is processed the quality that the reasonableness of transporting line not only can directly affect whole diff, strengthen workman's labour intensity, and can seriously reduce production efficiency.
At present, the processing of traditional differential casing is transported line and is had following shortcoming:
1, the used front pedal of lathe of each processing stations of differential casing, adopt the step pedal, the workman does not carry out in the process of operation lathe and workpiece loading and unloading at grade, cause the workman will be ceaselessly in operation and running workpiece process about, cause the increase of labor strength, and have potential safety hazards such as damaging, step on sky!
2, the method for shipment of differential casing adopts unpowered friction roller-way, differential casing is mobile at unpowered friction roller-way, rely on the cliding friction between workpiece and the roller-way to move, and workpiece is in one line on roller-way, in transport process, easily produce and collide with, with roller-way contact surface injury.
3, differential casing is because of out-of-shape, the drive manner of unpowered friction roller-way, the differential casing bottom surface contacts with roller-way, the iron filings that cause producing in the course of processing can't be cleaned out fully, and are difficult to take into account the time that adds workman's deburr in the continuous operation process and add workman's self check time.
4, differential casing is in operation process, no matter be to blow rifle directly the iron filings in the differential casing to be blown to ground, or the iron filings case that the reception iron filings are used is set under differential casing, all is difficult to guarantee the cleaning in workshop, iron filings drop on mill floor, easily stab the people.Cutting compound related on the differential casing also can be sprinkled upon ground in hoisting process, not only be difficult to cleaning and the people is easily slipped, and has potential safety hazard.
5, whole differential casing processing lane of traffic, the used lathe of each processing stations is put unordered in a jumble, workers processing is behind the workpiece to be processed of slinging, often need to walk around unpowered friction roller-way, even walk around several processing stations and could arrive the processing stations of oneself, differential casing is processed, be difficult to realize the one man operation multimachine, cause the waste of workman labour and resource, also there is potential safety hazard in transportation behind the lifting workpiece.
Summary of the invention:
In sum, in order to overcome the deficiency of prior art problem, the invention provides a kind of differential casing processing and transport line, it is design differential casing processing delivery track, hold the feeding trolley of differential gear box body and function delivery track setting, both sides at delivery track arrange pedal, the various lathes that are processed with at the arranged outside differential casing of pedal, differential casing to be processed is placed on the feeding trolley, move along delivery track with feeding trolley, thereby diff is transported to various machining tools, simultaneously, whole pedal is in same plane, reduces labor strength.
For solving the problems of the technologies described above, the technical solution used in the present invention is:
Line is transported in a kind of differential casing processing, wherein: comprise pedal, main orbit, auxiliary track, feeding trolley, material loading platform, platform of blanking, driving and oil drain pan, main orbit and auxiliary parallel track setting, the outside of main orbit, the outside of auxiliary track is provided with pedal, the outside of pedal is differential casing processing lathe, the loading and unloading position of lathe is provided with oil drain pan, be provided with feeding trolley on main orbit and the auxiliary track, differential casing to be processed is placed on the feeding trolley, one end of main orbit is provided with material loading platform, the other end of main orbit arranges platform of blanking, the both sides of platform of blanking are provided with oil drain pan, length direction along main orbit is furnished with driving, the height of described material loading platform, the height of platform of blanking, the height of pedal and the height of oil drain pan equate.
Technical scheme of the present invention can also be achieved in that described feeding trolley comprises vehicle frame, roller, receiving hopper and material storing box, roller is arranged on the lower end of vehicle frame, feeding trolley is arranged on main orbit or the auxiliary track by roller, vehicle frame top is provided with receiving hopper, the vehicle frame bottom is provided with material storing box, be provided with inlet point on the top board of receiving hopper, the lower end of receiving hopper is communicated with material storing box, and the edge of inlet point is provided with cushion block.
Technical scheme of the present invention can also be achieved in that described pedal comprises pillar, running-board bracket and Turbogrid plates, and pillar fixes on the ground, and running-board bracket is arranged on the top of pillar, and Turbogrid plates are arranged on the end face of running-board bracket.
Technical scheme of the present invention can also be achieved in that described oil drain pan comprises disk body and Turbogrid plates, and Turbogrid plates are arranged on the disk body top.
Technical scheme of the present invention can also be achieved in that on described main orbit and the auxiliary track and be provided with limiting stopper.
Technical scheme of the present invention can also be achieved in that along the length direction of main orbit six groups of Crane Rails are set altogether, on the first five group Crane Rail two drivings is set, and on the 6th group of Crane Rail driving is set.
Technical scheme of the present invention can also be achieved in that described cushion block is left shell cushion block or for right shell cushion block or for the component cushion block, the feeding trolley that is provided with left shell cushion block is arranged on the leading portion of main orbit, the feeding trolley that is provided with right shell cushion block is arranged on the auxiliary track, and the feeding trolley that is provided with the component cushion block is arranged on the back segment of main orbit.
Technical scheme of the present invention can also be achieved in that described Turbogrid plates are the glass-felt plastic Turbogrid plates.
Beneficial effect of the present invention is:
1, the present invention is design differential casing processing delivery track, hold the feeding trolley of differential gear box body and function delivery track setting, both sides at delivery track arrange pedal, at the various lathes that the arranged outside differential casing of pedal is processed with, differential casing to be processed is placed on the feeding trolley, moves along delivery track with feeding trolley, thereby diff is transported to various machining tools, simultaneously, whole pedal is in same plane, reduces labor strength.
2, pedal of the present invention and material loading platform and platform of blanking and oil drain pan are in sustained height, and the staff is mobile at pedal and oil drain pan, stands in and operates lathe on the pedal, there is not the up/down steps problem, thereby the minimizing potential safety hazard reduces labor strength, avoids again workpiece to collide with simultaneously.
3, differential casing of the present invention is placed on the material dolly, the artificial material dolly that promotes, along main orbit and auxiliary rail moving, differential casing and unpowered friction roller-way rub mutually in the prior art thereby overcome, differential casing is produced the problem of frictionally damage, guarantee the quality of differential casing.
4, the present invention arranges oil drain pan, during the lifting differential casing, after the differential casing processing on the differential casing related cutting compound enter the disk body of oil drain pan from the space of Turbogrid plates temporary, thereby prevent that iron filings from stabbing people and the cutting compound workman that slips, reduce potential safety hazard.
5, on the vehicle frame of feeding trolley of the present invention receiving hopper is set, after differential casing machines, be placed on the feeding trolley people, the staff can clear up differential casing, iron filings behind the clearing up and processing, burr enter material storing box from receiving hopper and keep in, and make things convenient for recycling, also guarantee the neat and tidy of job shop simultaneously, reduce worker at the production line's labour intensity, can effectively improve the execute-in-place environment.
6, the present invention is simple in structure, and is easy to use, safe and reliable, and the processing that is applicable to many kinds, small lot axle differential housing is transported, and can realize people's multi-machine operation.
Description of drawings:
Fig. 1 is structural representation of the present invention;
Fig. 2 is the structural representation of a kind of feeding trolley of the present invention;
Fig. 3 is the structural representation of another kind of feeding trolley of the present invention;
Fig. 4 is the structural representation of another feeding trolley of the present invention;
Fig. 5 is the structural representation of oil drain pan of the present invention;
Fig. 6 is the structural representation of pedal of the present invention.
The specific embodiment:
The present invention is described in further detail below in conjunction with accompanying drawing.
Such as Fig. 1,2,3,4,5, shown in 6, line is transported in a kind of differential casing processing, comprise pedal 2, main orbit 3, auxiliary track 10, feeding trolley 5, material loading platform 1, platform of blanking 9, driving 8 and oil drain pan 6, main orbit 3 and auxiliary track 10 be arranged in parallel, the outside of main orbit 3, the outside of auxiliary track 10 is provided with pedal 2, the outside of pedal 2 is differential casing processing lathe 7, the loading and unloading position of lathe 7 is provided with oil drain pan 6, be provided with limiting stopper 4 on main orbit 3 and the auxiliary track 10, be provided with feeding trolley 5 on main orbit 3 and the auxiliary track 10, feeding trolley 5 comprises vehicle frame 11, roller 17, receiving hopper 16 and material storing box 12, roller 17 is arranged on the lower end of vehicle frame 11, feeding trolley 5 is arranged on main orbit 3 or the auxiliary track 10 by roller 17, vehicle frame 11 tops are provided with receiving hopper 16, vehicle frame 11 bottoms are provided with material storing box 12, be provided with inlet point 15 on the top board 13 of receiving hopper 16, the lower end of receiving hopper 16 is communicated with material storing box 12, the edge of inlet point 15 is provided with cushion block, described cushion block is left shell cushion block 14 or for right shell cushion block 18 or for component cushion block 19, the feeding trolley 5 that is provided with left shell cushion block 14 is arranged on the leading portion of main orbit 3, the feeding trolley 5 that is provided with right shell cushion block 18 is arranged on the auxiliary track 10, and the feeding trolley 5 that is provided with component cushion block 19 is arranged on the back segment of main orbit 3.Differential casing to be processed is placed on the cushion block of feeding trolley 5, one end of main orbit 3 is provided with material loading platform 1, the other end of main orbit 3 arranges platform of blanking 9, the both sides of platform of blanking 9 are provided with oil drain pan 6, described oil drain pan 6 comprises disk body 21 and Turbogrid plates 20, Turbogrid plates 20 are arranged on disk body 21 tops, length direction along main orbit 3 is furnished with driving 8, length direction along main orbit 3 arranges six groups of Crane Rails altogether, arrange on the first five group Crane Rail on 8, the six groups of Crane Rails of two drivings a driving 8 is set.The height of the height of the height of the height of described material loading platform 1, platform of blanking 9, pedal 2 and oil drain pan 6 equates.Pedal 2 comprises pillar 22, running-board bracket 23 and Turbogrid plates 20, and pillar 22 fixes on the ground, and running-board bracket 23 is arranged on the top of pillar 22, and Turbogrid plates 20 are arranged on the end face of running-board bracket 23.Turbogrid plates 20 are the glass-felt plastic Turbogrid plates.
During use, on material loading platform 1, the left shell of diff is placed on the feeding trolley 5 with left shell cushion block 14, differential right casing is placed on the feeding trolley 5 with right shell cushion block 18, then manually promote feeding trolley 5, make feeding trolley 5 mobile at main orbit 3 or auxiliary track 10, after feeding trolley 5 arrives certain processing stations, operating personal starts the driving 8 of this station, differential casing is lifted on the lathe 7, carry out machine up, restart driving 8 after the completion of processing, the diff problem is lifted loopback trolley 5 again, and feeding trolley 5 again drives differential casing and moves along main orbit 3 or auxiliary track 10, after the left shell of diff and differential right casing completion of processing, the left shell of diff and differential right casing are lifted on the feeding trolley 5 with component cushion block 19, the artificial component feeding trolley 5 that promotes moves at the back segment of main orbit 3, and when needs add man-hour to differential casing, driving 8 lifting differential casings are to machining tool 7.
After the complete completion of processing of differential casing, will be pushed into platform of blanking 9 with the feeding trolley 5 of component cushion block 19, from platform of blanking 9 blankings, so far finish the processing of differential casing.
On the vehicle frame 11 of feeding trolley 5 of the present invention receiving hopper 16 is set, after differential casing machines, be placed on feeding trolley 5 people, the staff can clear up differential casing, iron filings behind the clearing up and processing, burr enter material storing box 12 from receiving hopper 16 and keep in, and make things convenient for recycling, also guarantee the neat and tidy of job shop simultaneously, reduce worker at the production line's labour intensity, can effectively improve the execute-in-place environment.
The loading and unloading position of the lathe 7 of each processing stations of differential casing all is provided with oil drain pan 6, the disk body 21 that related cutting compound and part iron filings can enter from the space of Turbogrid plates 20 oil drain pan 6 on the differential casing is temporary, thereby prevent that iron filings from stabbing people and the cutting compound workman that slips, reduce potential safety hazard.
The height of all pedals 2 of the present invention, material loading platform 1, platform of blanking 9 and oil drain pan 6 equates, the staff is mobile at pedal 2 and oil drain pan 6, stand in operation lathe 7 on the pedal 2, there is not the up/down steps problem, thereby minimizing potential safety hazard, reduce labor strength, avoid again workpiece to collide with simultaneously.
Be provided with limiting stopper 4 on main orbit 3 of the present invention and the auxiliary track 10, can actv. prevent the collision between the feeding trolley 5, can effectively protect workpiece, prevent mutually collision between 5 of feeding trolleys and workpiece.
Be noted that, above-described embodiment is to the explanation of technical solution of the present invention and unrestricted, other modification that is equal to replacement or makes according to prior art of affiliated technical field those of ordinary skill, as long as do not exceed thinking and the scope of technical solution of the present invention, all should be included within the interest field of the presently claimed invention.
Claims (8)
1. line is transported in a differential casing processing, it is characterized in that: comprise pedal (2), main orbit (3), auxiliary track (10), feeding trolley (5), material loading platform (1), platform of blanking (9), driving (8) and oil drain pan (6), main orbit (3) and auxiliary track (10) be arranged in parallel, the outside of main orbit (3), the outside of auxiliary track (10) is provided with pedal (2), the outside of pedal (2) is differential casing processing lathe (7), the loading and unloading position of lathe (7) is provided with oil drain pan (6), be provided with feeding trolley (5) on main orbit (3) and the auxiliary track (10), differential casing to be processed is placed on the feeding trolley (5), one end of main orbit (3) is provided with material loading platform (1), the other end of main orbit (3) arranges platform of blanking (9), the both sides of platform of blanking (9) are provided with oil drain pan (6), length direction along main orbit (3) is furnished with driving (8), the height of described material loading platform (1), the height of platform of blanking (9), the height of the height of pedal (2) and oil drain pan (6) equates.
2. line is transported in differential casing processing according to claim 1, it is characterized in that: described feeding trolley (5) comprises vehicle frame (11), roller (17), receiving hopper (16) and material storing box (12), roller (17) is arranged on the lower end of vehicle frame (11), feeding trolley (5) is arranged on main orbit (3) or the auxiliary track (10) by roller (17), vehicle frame (11) top is provided with receiving hopper (16), vehicle frame (11) bottom is provided with material storing box (12), be provided with inlet point (15) on the top board (13) of receiving hopper (16), the lower end of receiving hopper (16) is communicated with material storing box (12), and the edge of inlet point (15) is provided with cushion block.
3. line is transported in differential casing processing according to claim 1, it is characterized in that: described pedal (2) comprises pillar (22), running-board bracket (23) and Turbogrid plates (20), pillar (22) fixes on the ground, running-board bracket (23) is arranged on the top of pillar (22), and Turbogrid plates (20) are arranged on the end face of running-board bracket (23).
4. line is transported in differential casing processing according to claim 1, and it is characterized in that: described oil drain pan (6) comprises disk body (21) and Turbogrid plates (20), and Turbogrid plates (20) are arranged on disk body (21) top.
5. line is transported in differential casing processing according to claim 1, it is characterized in that: be provided with limiting stopper (4) on described main orbit (3) and the auxiliary track (10).
6. line is transported in differential casing processing according to claim 1, it is characterized in that: the length direction along main orbit (3) arranges six groups of Crane Rails altogether, on the first five group Crane Rail two drivings (8) are set, on the 6th group of Crane Rail driving (8) are set.
7. line is transported in differential casing processing according to claim 2, it is characterized in that: described cushion block is left shell cushion block (14) or for right shell cushion block (18) or for component cushion block (19), the feeding trolley (5) that is provided with left shell cushion block (14) is arranged on the leading portion of main orbit (3), the feeding trolley (5) that is provided with right shell cushion block (18) is arranged on the auxiliary track (10), and the feeding trolley (5) that is provided with component cushion block (19) is arranged on the back segment of main orbit (3).
According to claim 3 or the processing of 4 described differential casings transport line, it is characterized in that: described Turbogrid plates (20) are the glass-felt plastic Turbogrid plates.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210577701.2A CN103057893B (en) | 2012-12-27 | 2012-12-27 | Differential casing processing conveying line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210577701.2A CN103057893B (en) | 2012-12-27 | 2012-12-27 | Differential casing processing conveying line |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN103057893A true CN103057893A (en) | 2013-04-24 |
| CN103057893B CN103057893B (en) | 2015-02-18 |
Family
ID=48100844
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201210577701.2A Expired - Fee Related CN103057893B (en) | 2012-12-27 | 2012-12-27 | Differential casing processing conveying line |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN103057893B (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108341252A (en) * | 2018-04-03 | 2018-07-31 | 浙江日发精密机械股份有限公司 | A kind of more applicability material machines |
| CN109094853A (en) * | 2018-08-16 | 2018-12-28 | 吴让平 | A kind of food packing device |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH07178637A (en) * | 1993-12-22 | 1995-07-18 | Nissan Motor Co Ltd | Workpiece assembling device |
| CN101458314A (en) * | 2008-12-18 | 2009-06-17 | 绍兴电力局 | Full automatic standard apparatus for electric energy meter |
| CN201971082U (en) * | 2011-01-21 | 2011-09-14 | 北汽福田汽车股份有限公司 | Vehicle producing automatic transferring gear and vehicle producing automatic transferring system |
| CN202245309U (en) * | 2011-09-02 | 2012-05-30 | 湖南威鑫复合材料有限公司 | Automatic production line for fire-resistant decorative boards |
| CN203127580U (en) * | 2012-12-27 | 2013-08-14 | 郑州精益达汽车零部件有限公司 | Conveying line of differential mechanism shell body machining |
-
2012
- 2012-12-27 CN CN201210577701.2A patent/CN103057893B/en not_active Expired - Fee Related
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH07178637A (en) * | 1993-12-22 | 1995-07-18 | Nissan Motor Co Ltd | Workpiece assembling device |
| CN101458314A (en) * | 2008-12-18 | 2009-06-17 | 绍兴电力局 | Full automatic standard apparatus for electric energy meter |
| CN201971082U (en) * | 2011-01-21 | 2011-09-14 | 北汽福田汽车股份有限公司 | Vehicle producing automatic transferring gear and vehicle producing automatic transferring system |
| CN202245309U (en) * | 2011-09-02 | 2012-05-30 | 湖南威鑫复合材料有限公司 | Automatic production line for fire-resistant decorative boards |
| CN203127580U (en) * | 2012-12-27 | 2013-08-14 | 郑州精益达汽车零部件有限公司 | Conveying line of differential mechanism shell body machining |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108341252A (en) * | 2018-04-03 | 2018-07-31 | 浙江日发精密机械股份有限公司 | A kind of more applicability material machines |
| CN109094853A (en) * | 2018-08-16 | 2018-12-28 | 吴让平 | A kind of food packing device |
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| Publication number | Publication date |
|---|---|
| CN103057893B (en) | 2015-02-18 |
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Granted publication date: 20150218 Termination date: 20191227 |
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