CN103056254A - Automatic forming production device for omega-shaped support bars of building stirrup bars - Google Patents
Automatic forming production device for omega-shaped support bars of building stirrup bars Download PDFInfo
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- CN103056254A CN103056254A CN2012105223647A CN201210522364A CN103056254A CN 103056254 A CN103056254 A CN 103056254A CN 2012105223647 A CN2012105223647 A CN 2012105223647A CN 201210522364 A CN201210522364 A CN 201210522364A CN 103056254 A CN103056254 A CN 103056254A
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- brace rod
- cutter
- type brace
- production equipment
- omega
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 23
- 230000005540 biological transmission Effects 0.000 claims abstract description 24
- 238000005520 cutting process Methods 0.000 claims abstract description 15
- 238000003466 welding Methods 0.000 claims abstract description 8
- 238000010438 heat treatment Methods 0.000 claims abstract description 5
- 238000000465 moulding Methods 0.000 claims description 32
- 210000003205 muscle Anatomy 0.000 claims description 27
- 230000008878 coupling Effects 0.000 claims description 9
- 238000010168 coupling process Methods 0.000 claims description 9
- 238000005859 coupling reaction Methods 0.000 claims description 9
- 230000001141 propulsive effect Effects 0.000 claims description 6
- 238000010276 construction Methods 0.000 claims description 3
- 238000005452 bending Methods 0.000 abstract 1
- 238000007598 dipping method Methods 0.000 abstract 1
- 238000003825 pressing Methods 0.000 abstract 1
- 229910000831 Steel Inorganic materials 0.000 description 10
- 239000010959 steel Substances 0.000 description 10
- 238000010586 diagram Methods 0.000 description 5
- 238000000034 method Methods 0.000 description 2
- 238000007599 discharging Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 210000000981 epithelium Anatomy 0.000 description 1
- 238000003672 processing method Methods 0.000 description 1
- 230000002787 reinforcement Effects 0.000 description 1
- 230000003014 reinforcing effect Effects 0.000 description 1
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Abstract
An automatic forming production device for omega-shaped support bars of building stirrup bars is used for completing bending forming of omega-shaped support bars of building stirrup bars. The device comprises a transmission system, a wire feeding system, an omega-shaped support bar forming execution system, a positioning welding execution system, an omega-shaped support bar footing heating execution system, an omega-shaped support bar footing dipping execution system, a workpiece cutting execution system, a programmable logic controller (PLC) control system and a rack. The device is characterized in that the omega-shaped support bar forming execution system is in a longitudinal wire cutting and omega-shaped support bar pressing combined structure. The device is compact in structure, stable in performance, simple in operation, and capable of not only reducing labor intensity of operators, but also guaranteeing the consistency of products.
Description
Technical field
The present invention relates to the production equipment of stirrup muscle in a kind of building trade site concrete, especially a kind of building stirrup muscle production equipment of Ω type brace rod automatic moulding.
Background technology
The stirrup muscle is the distributing reinforcement of propping up the plate muscle in the building trade site concrete, and it is supported between the epithelium and hypodermis reinforcing bar of plate, meets code requirement to guarantee two skin bar spacings.Stirrup muscle involved in the present invention is comprised of horizontal dowel and one group of Ω type brace rod being evenly arranged, and wherein Ω type brace rod is welded on (referring to accompanying drawing 1) below the horizontal dowel.The processing and forming of this stirrup muscle to pass through steel wire straightening, steel wire cut-out, the moulding of Ω type brace rod, Ω type brace rod soak mould, the horizontal multiple working procedure such as dowel and the welding of Ω type brace rod, traditional processing method is that steel wire cuts off and the moulding of Ω type brace rod is finished by two procedures, not only exist workpiece workpiece operation of feeding and discharging loaded down with trivial details, operator's labour intensity is large, ineffective disadvantage, and homogeneity of product is difficult to guarantee.
Summary of the invention
The object of the invention is to the drawback for prior art, provide that a kind of automaticity is high, stable performance, easy and simple to handle, can reduce operator's labour intensity, increase work efficiency, guarantee the building stirrup muscle production equipment of the Ω type brace rod automatic moulding of product quality.
Problem of the present invention realizes with following technical proposals:
A kind of building stirrup muscle production equipment of Ω type brace rod automatic moulding, it comprises that transmission system, wire feed system, Ω type brace rod moulding executive system, positioning welding executive system, Ω type brace rod footing heating executive system, Ω type brace rod footing soak and mould executive system, cutting workpiece executive system, PLC control system and frame, and its special feature is: described Ω type brace rod moulding executive system is cut off and Ω type brace rod die mould fabricated structure for vertical silk.
The building stirrup muscle production equipment of above-mentioned Ω type brace rod automatic moulding, described Ω type brace rod moulding executive system comprises cutter drives mechanism, cutter guide roller, cutter, cutter back-moving spring, whipple hammer, quadric chain, whipple hammer drive gear set and workpiece propulsive mechanism, described cutter drives mechanism is provided with cam and roller connecting rod, described cam and the assembling of transmission system counter element, the upper end roller of described roller connecting rod and cam are equipped, lower end and tool assembly.
The building stirrup muscle production equipment of above-mentioned Ω type brace rod automatic moulding, described cutter is provided with and cuts off cutting edge and bent into shape template, described cut-out cutting edge is arranged in both sides, cutter base, described bent into shape template and Ω type brace rod coupling also are provided with the guide rail that mates with the cutter guide roller in the cutter both sides.
The building stirrup muscle production equipment of above-mentioned Ω type brace rod automatic moulding, described cutter guide roller is installed on the frame, and they are arranged symmetrically in the cutter both sides, and are equipped with cutter two side rails.
The building stirrup muscle production equipment of above-mentioned Ω type brace rod automatic moulding, described cutter back-moving spring one end is fixed on the frame, and the other end is fixed on the tool bodies.
The building stirrup muscle production equipment of above-mentioned Ω type brace rod automatic moulding, described whipple hammer is comprised of the two parts that are arranged symmetrically with, its hammer-shaped and Ω type brace rod footing crooked position coupling, the hammer body end is fixedly mounted on the power transmission shaft of whipple hammer drive gear set.
The building stirrup muscle production equipment of above-mentioned Ω type brace rod automatic moulding, described whipple hammer drive gear set comprises one group of gear of intermeshing transmission, the wherein follower lever of driving gear and quadric chain assembling, described quadric chain driving lever and transmission system are equipped.
The building stirrup muscle production equipment of above-mentioned Ω type brace rod automatic moulding, described workpiece propulsive mechanism is the lever construction with back-moving spring, its drive end and transmission system are equipped, driven end and Ω type brace rod workpiece coupling.
The present invention is by transmission system drives cam and roller connecting rod, cooperates with the cutter guide roller by cutter two side rails cutter is moved downward, and resets under the cutter action of reset spring, realizes that thus cutter pumps; The present invention at first cuts off cutting edge by both sides, cutter base longitudinal steel wire is cut off, and then the bent into shape template presses down the longitudinal steel wire two ends that make cut-out and is bent downwardly; The present invention drives parallel motion by transmission system, drive the action of whipple hammer drive gear set by quadric chain again, the whipple hammer drive gear set drives two whipple hammers and relatively swings, and from both sides extruding longitudinal steel wire, realizes the brake forming at Ω type brace rod footing position with this.Compact conformation of the present invention, stable performance, simple to operate can not only reduce operator's labour intensity, increase work efficiency, and have guaranteed the uniformity of product.
Description of drawings
The invention will be further described below in conjunction with accompanying drawing.
Fig. 1 is the structural representation of building stirrup muscle;
Fig. 2 is the schematic diagram of mechanism of building stirrup muscle production equipment;
Fig. 3 is the schematic diagram of mechanism of Ω type brace rod moulding executive system;
Fig. 4 is the schematic diagram of mechanism of cutter drives mechanism, cutter guide roller, cutter and cutter back-moving spring;
Fig. 5 is the cutter structure schematic diagram;
Fig. 6 is the schematic diagram of mechanism of whipple hammer, quadric chain and whipple hammer drive gear set.
Each list of reference numerals is among the figure: 1, transmission system, 2, wire feed system, 3, Ω type brace rod moulding executive system, 3-1, cam, 3-2, the roller connecting rod, 3-3, cutter, 3-3-1, cut off cutting edge, 3-3-2, the bent into shape template, 3-3-3, guide rail, 3-4, the cutter guide roller, 3-5, whipple hammer, 3-6, quadric chain, 3-7, the whipple hammer drive gear set, 3-8, the cutter back-moving spring, 3-9, the workpiece propulsive mechanism, 4, the positioning welding executive system, 5, Ω type brace rod footing heating executive system, 6, Ω type brace rod footing soaks moulding system, 7, cutting workpiece executing agency, 8, the stirrup muscle, 8-1, horizontal bar, 8-2, Ω type brace rod, 8-3, Ω type brace rod footing.
The specific embodiment
Referring to Fig. 2, Fig. 3, Fig. 4, Fig. 5, Fig. 6, the present invention includes transmission system 1, wire feed system 2, Ω type brace rod moulding executive system 3, positioning welding executive system 4, Ω type brace rod footing heating executive system 5, Ω type brace rod footing soaks and moulds executive system 6, cutting workpiece executive system 7, PLC control system and frame, described Ω type brace rod moulding executive system 3 comprises cam 3-1, roller connecting rod 3-2, cutter guide roller 3-4, cutter 3-3, cutter back-moving spring 3-8, whipple hammer 3-5, quadric chain 3-6 and whipple hammer drive gear set 3-7; Described cam 3-1 and the assembling of transmission system counter element, the upper end roller of described roller connecting rod 3-2 and cam 3-1 are equipped, lower end and cutter 3-3 assembling; Described cutter 3-3 is provided with and cuts off cutting edge 3-3-1 and bent into shape template 3-3-2, described cut-out cutting edge 3-3-1 is arranged in both sides, cutter base, described bent into shape template 3-3-2 and Ω type brace rod 8-2 coupling also are provided with the guide rail 3-3-3 that mates with the cutter guide roller in the cutter both sides; Described cutter guide roller 3-4 is installed on the frame, and they are arranged symmetrically in cutter 3-3 both sides, and is equipped with cutter two side rails 3-3-3; Described cutter back-moving spring 3-8 one end is fixed on the frame, and the other end is fixed on the tool bodies; Described whipple hammer 3-5 is comprised of the two parts that are arranged symmetrically with, its hammer-shaped and Ω type brace rod footing crooked position coupling, and the hammer body end is fixedly mounted on the power transmission shaft of whipple hammer drive gear set 3-7; Described whipple hammer drive gear set 3-7 comprises one group of gear of intermeshing transmission, the wherein follower lever of driving gear and quadric chain 3-6 assembling, and described quadric chain driving lever and transmission system 1 are equipped; Described workpiece propulsive mechanism 3-9 is the lever construction with back-moving spring, and its drive end and transmission system 1 are equipped, driven end and Ω type brace rod workpiece coupling.
The present invention is by transmission system 1 driving cam 3-1 and roller connecting rod, cooperate with cutter guide roller 3-4 by cutter 3-3 two side rails 3-3-3 cutter is moved downward, and under cutter back-moving spring 3-8 effect, reset, realize that thus cutter 3-3 pumps; The present invention at first cuts off cutting edge 3-3-1 by both sides, cutter base longitudinal steel wire is cut off, and then bent into shape template 3-3-2 presses down the longitudinal steel wire two ends that make cut-out and is bent downwardly; The present invention drives quadric chain 3-6 motion by transmission system 1, drive whipple hammer drive gear set 3-7 action by quadric chain 3-6 again, whipple hammer drive gear set 3-7 drives two whipple hammer 3-5 and relatively swings, from both sides extruding longitudinal steel wire, realize the brake forming at Ω type brace rod footing position with this.
The present invention pushes ahead workpiece by workpiece propulsive mechanism 3-9, makes Ω type brace rod 8-2 move to the positioning welding position, and transverse steel wire moves forward synchronously simultaneously, and workpiece enters welding sequence.
Claims (8)
1. the building stirrup muscle production equipment of a Ω type brace rod automatic moulding, it comprises that transmission system (1), wire feed system (2), Ω type brace rod moulding executive system (3), positioning welding executive system (4), Ω type brace rod footing heating executive system (5), Ω type brace rod footing soak and mould executive system (6), cutting workpiece executive system (7), PLC control system and frame, it is characterized in that, described Ω type brace rod moulding executive system (3) is that vertically silk cuts off and Ω type brace rod die mould fabricated structure.
2. the building stirrup muscle production equipment of a kind of Ω type brace rod automatic moulding according to claim 1, it is characterized in that, described Ω type brace rod moulding executive system (3) comprises cutter drives mechanism, cutter guide roller (3-4), cutter (3-3), cutter back-moving spring (3-8), whipple hammer (3-5), quadric chain (3-6) and whipple hammer drive gear set (3-7), described cutter drives mechanism is provided with cam (3-1) and roller connecting rod (3-2), described cam (3-1) and the assembling of transmission system (1) counter element, the upper end roller of described roller connecting rod (3-2) and cam (3-1) are equipped, lower end and cutter (3-3) assembling.
3. the building stirrup muscle production equipment of a kind of Ω type brace rod automatic moulding according to claim 2, it is characterized in that, described cutter (3-3) is provided with and cuts off cutting edge (3-3-1) and bent into shape template (3-3-2), described cut-out cutting edge (3-3-1) is arranged in both sides, cutter base, described bent into shape template (3-3-2) and Ω type brace rod (8-2) coupling also are provided with the guide rail (3-3-3) that mates with the cutter guide roller in the cutter both sides.
4. according to claim 2 or the building stirrup muscle production equipment of 3 described a kind of Ω type brace rod automatic mouldings, it is characterized in that, described cutter guide roller (3-4) is installed on the frame, and they are arranged symmetrically in cutter (3-3) both sides, and is equipped with cutter two side rails (3-3-3).
5. the building stirrup muscle production equipment of a kind of Ω type brace rod automatic moulding according to claim 4 is characterized in that, described cutter back-moving spring (3-8) end is fixed on the frame, and the other end is fixed on the tool bodies.
6. the building stirrup muscle production equipment of a kind of Ω type brace rod automatic moulding according to claim 5, it is characterized in that, described whipple hammer (3-5) is comprised of the two parts that are arranged symmetrically with, its hammer-shaped and Ω type brace rod footing crooked position coupling, the hammer body end is fixedly mounted on the power transmission shaft of whipple hammer drive gear set (3-7).
7. the building stirrup muscle production equipment of a kind of Ω type brace rod automatic moulding according to claim 6, it is characterized in that, described whipple hammer drive gear set (3-7) comprises one group of gear of intermeshing transmission, the wherein follower lever of driving gear and quadric chain (3-6) assembling, described quadric chain driving lever and transmission system (1) are equipped.
8. the building stirrup muscle production equipment of a kind of Ω type brace rod automatic moulding according to claim 7, it is characterized in that, described workpiece propulsive mechanism (3-9) is the lever construction with back-moving spring, and its drive end and transmission system (1) are equipped, driven end and Ω type brace rod workpiece coupling.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210522364.7A CN103056254B (en) | 2012-12-07 | 2012-12-07 | Automatic forming production device for omega-shaped support bars of building stirrup bars |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210522364.7A CN103056254B (en) | 2012-12-07 | 2012-12-07 | Automatic forming production device for omega-shaped support bars of building stirrup bars |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN103056254A true CN103056254A (en) | 2013-04-24 |
| CN103056254B CN103056254B (en) | 2015-04-29 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201210522364.7A Expired - Fee Related CN103056254B (en) | 2012-12-07 | 2012-12-07 | Automatic forming production device for omega-shaped support bars of building stirrup bars |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN103056254B (en) |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS594932A (en) * | 1982-06-30 | 1984-01-11 | Toshiba Corp | Wire rod chucking device |
| DE4326142A1 (en) * | 1993-08-04 | 1995-02-09 | Ind Drahtverarbeitung Osterloh | Apparatus for producing metal bars (rods) for wire meshes (wire netting) |
| CN201482884U (en) * | 2009-08-20 | 2010-05-26 | 歌尔声学股份有限公司 | Wire automatic cutter |
| CN202963333U (en) * | 2012-12-07 | 2013-06-05 | 沧州供电公司 | Construction stirrup rib production equipment with automatically-formed omega type support ribs |
-
2012
- 2012-12-07 CN CN201210522364.7A patent/CN103056254B/en not_active Expired - Fee Related
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS594932A (en) * | 1982-06-30 | 1984-01-11 | Toshiba Corp | Wire rod chucking device |
| DE4326142A1 (en) * | 1993-08-04 | 1995-02-09 | Ind Drahtverarbeitung Osterloh | Apparatus for producing metal bars (rods) for wire meshes (wire netting) |
| CN201482884U (en) * | 2009-08-20 | 2010-05-26 | 歌尔声学股份有限公司 | Wire automatic cutter |
| CN202963333U (en) * | 2012-12-07 | 2013-06-05 | 沧州供电公司 | Construction stirrup rib production equipment with automatically-formed omega type support ribs |
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| Publication number | Publication date |
|---|---|
| CN103056254B (en) | 2015-04-29 |
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| C06 | Publication | ||
| PB01 | Publication | ||
| ASS | Succession or assignment of patent right |
Owner name: STATE ELECTRIC NET CROP. Free format text: FORMER OWNER: CANGZHOU POWER SUPPLY CO., LTD. Effective date: 20130416 Owner name: CANGZHOU POWER SUPPLY CO., LTD. HEBEI ELECTRIC POW Effective date: 20130416 |
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| C41 | Transfer of patent application or patent right or utility model | ||
| COR | Change of bibliographic data |
Free format text: CORRECT: ADDRESS; FROM: 061001 CANGZHOU, HEBEI PROVINCE TO: 100761 XICHENG, BEIJING |
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| TA01 | Transfer of patent application right |
Effective date of registration: 20130416 Address after: 100761 West Chang'an Avenue, Beijing, No. 86, No. Applicant after: State Grid Corporation of China Applicant after: Cangzhou Power Supply Co. Applicant after: Hebei Electric Power Corp. Address before: 061001 No. 21 West Yongji Road, Hebei, Cangzhou Applicant before: Cangzhou Power Supply Co. |
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| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| ASS | Succession or assignment of patent right |
Owner name: CANGZHOU POWER SUPPLY BRANCH COMPANY, STATE GRID H Free format text: FORMER OWNER: CANGZHOU POWER SUPPLY CO., LTD. HEBEI ELECTRIC POWER CORPORATION Effective date: 20140326 |
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| C41 | Transfer of patent application or patent right or utility model | ||
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Free format text: CORRECT: ADDRESS; FROM: 100761 XICHENG, BEIJING TO: 100031 DONGCHENG, BEIJING |
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| TA01 | Transfer of patent application right |
Effective date of registration: 20140326 Address after: 100031 West Chang'an Avenue, Beijing, No. 86 Applicant after: State Grid Corporation of China Applicant after: STATE GRID HEBEI ELECTRIC POWER COMPANY, CANGZHOU BRANCH Applicant after: STATE GRID HEBEI ELECTRIC POWER Co. Address before: 100761 West Chang'an Avenue, Beijing, No. 86, No. Applicant before: State Grid Corporation of China Applicant before: Cangzhou Power Supply Co. Applicant before: Hebei Electric Power Corp. |
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| C14 | Grant of patent or utility model | ||
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| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20150429 Termination date: 20211207 |